DF58 HIROSE | Alldatasheet
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12016.11 Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply DF58 Series ˙Features 1. Small-sized, low profile connector Low profile design of 1.0mm stacking height, the connector is suitable for small-sized devices. 2. Leveling of the vertical mating cable Vertical insertion of the connector for mating enhances the assembly operation within device. 3. Proprietary ViSe Lock design The cable side lock has been strengthened with our proprietary ViSe Lock mechanism*, preventing the cables from being easily disconnected due to tough routing or an excessive load. (*ViSe Lock: Vertical- insertion Swing-extraction)(Fig.2)*Patent pending 4. High current capability up the maximum of 3.0A (2pos. : When 28AWG is used) By adopting high conductivity material and lowering contact resistance through optimized contact force, high-current capability is achieved in spite of its small size. 5. Highly reliable contact design Effective mating length of 0.29mm is achieved in spite of low profile 1.0mm stacking height. The 2-point clipping contact stabilizes contact resistance. 6. Halogen-free* *As defined by IEC 61249-2-21 Br-900ppm max, Cl-900ppm max, Br+Cl-1,500ppm max Small-sized, low profile connector NEW Description of the ViSe Lock Design 5.8mmʢ3 pos.ʣ 4.97mm 1mm Insertion operation appears to be vertical mating. However, it is actually inserted at an angle which ensures high retention force in upper direction. Before mating Contact design Effective mating length of 0.29mm Cross sectional view of contact face 2-points of contact After mating Fig.1 Fig.2 Fig.3
DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply ˙Product Specifications Rating Current rating 2pos. 3pos. 4pos. 6pos. Operating temperature range -55ç to 85ç (Note 1) Operating humidity range 20% to 80% (Note 2)28AWG 3.0A 2.5A 2.0A 30AWG 2.5A 2.0A 1.5A Voltage rating 100V ACʗDC Storage temperature range -10ç to 60ç (Note 3) Storage humidity range 40% to 70% (Note 3) Item Specifi cation Conditions 1. Insulation resistance 100Mø min. 100V DC 2. Withstanding voltage No fl ashover or insulation breakdown 500V AC / 1 minute 3. Contact resistance 10mø max. 20mV max. at 1mA. 4.Vibration No electrical discontinuity of 1µs or longer No damage, cracks or parts dislocation. Frequency : 10 to 55Hz, single amplitude of 0.75mm, 10 cycles, 3 direction 5.Shock No electrical discontinuity of 1µs or longer No damage, cracks or parts dislocation. Acceleration of 490m/s2, 11ms duration, sine half- wave, 3 cycles in each of the 3 axis 6.Humidity Contact resistance : 20mø max., Insulation resistance : 100Mø min. No damage, cracks or parts dislocation. 96 hours at 40 ±2ç, and humidity of 90 to 95% 7. Temperature cycle Contact resistance : 20mø max., Insulation resistance : 100Mø min. No damage, cracks or parts dislocation. -55°C → 5 to 35°C → 85°C → 5 to 35°C to 3 min. 5 cycles 8.Durability Contact resistance : 20mø max., No damage, cracks or parts dislocation. 10 cycles 9. Resistance to soldering heat No deformation of components affecting performance Refl ow : See recommended temperature profi le (Page 6) Manual soldering : 350°C for 3 seconds Note 1 : Includes temperature rise caused by operating current. Note 2 : Use in environments without condensation. Note 3 : The term "storage" refers to products stored for a long period prior to soldering or usage. The operating temperature and humidity range covers the non-conducting condition of installed connectors in storage, shipment or during transportation. Materials / Finish Product Part Material Finish Remarks Header Insulator LCP Black UL94V-0 Crimp socket Insulator LCP Natural UL94V-0 ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders.
- Header Series nameɿDF Series No.ɿ58 Number of contacts ɿ 2, 3, 4, 6 Connector typeɹ ɹ PɿHeader Contact pitchɿ1.2mm Termination section ɹ VɿStraight SMTDF 58 − * P 1.2 V
- Crimp socket Series nameɿDF Series No.ɿ58 Number of contacts ɿ 2, 3, 4, 6 Connector typeɹ ɹ SɿSocket Contact pitchɿ1.2mm Termination section ɹ CɿCrimp socketDF 58 − * S − 1.2 C
- Crimp contact Applicable wire size ɹ ɹ 2830 : 28 to 30AWG Packaging ɹ SCF ɿ Female crimp contact / reelDF 58 − 2830 SCF
DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply ˙Header (SMT) Recommended PCB layout Unitɿmm Part No. HRS No. No. of contacts A B C D Note 1 : Embossed tape reel packaging (6,000pcs/reel). Note 2 : The crossed-hatched area is a no conductive trace area. CAV No. HRS mark Vacuum area Contact No.1 4.72 1.491.55 P=1.2 C 0.95 D 4.77 A B Dmin 0.85 ʴ0.05 0.6 ʴ0.05 4.7±0.05 P=1.2±0.05 1±0.05 C±0.05 (0.15) 1.5min [Specifi cation number] (21) : Tin plated, Embossed tape packaging (6,000pcs/reel)
DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply Product label Ø̍ɽ̑sprocket hole far side G-G FF G G F-F Extraction Direction 2±0.5 ɹ Ø80±1 DMAX Ø380±2 A ʴ0.3 ʵ0.1 E ʴ0.2 B ʴ0.2 Ø1.5 ʴ0.1ɹ0 C±0.1 8±0.1 2±0.1 4±0.1 1.75±0.1 Ø13±0.2 Ø21±0.8
- Packaging Specification ●Reel Shape Unitɿmm Part No. A B C D E Crimp socket Unitɿmm Part No. HRS No. No. of contacts A B C D Note 1 : Please order by number of packing (1,000pcs/packing). CAV No. HRS NBSL$POUBDUNo.1 NBSL C B A 0.975 4.47 P=1.2 D
DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply ■Crimp contact Unitɿmm Part No. HRS No. Packaging Quantity Finish DF58-2830SCF 666-1011-0 00 Reel 40,000 Tin plated Note : This product is delivered in 40,000 pieces per reels. Please place orders in multiples of 40,000 pieces.
- Applicable wire (Tin plated annealed copper wire) Unitɿmm Wire size (Stranded wire conductor) Jacket outer diameter Recommended cable Strip length 28AWGʢ7ʗØ0.127mm ʣ Note 1 : When using other than the recommended wire, contact your nearest Hirose sales representative. Note 2 : The strip length is a reference value. Please make adjustments so fi nished crimps will meet the specifi ed values. Refer to the crimping quality standards (ATAD-H0848-00) for details. BTools Unitɿmm Type Part No. HRS No. Applicable contact Applicator AP105-DF58-2830S 901-4649-0 00 DF58-2830SCF Press CM-105C 901-0001-0 00 Hand crimping tool HT307/DF58-2830HC Under development Contact extraction tool DF-C-POʢBʣ 550-0179-2 00 Note : If any trouble has occurred due to tools other than the designated tool, Hirose bears no respoisibility for any trouble. 0.70.45 1.6 3.5 3.95 1.4 P=4 1.4 t=0.12 0.965
DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply BOperating Precautions 1. Recommended Temperature Profile (Lead-free soldering possible) 2. Recommended Hand Solder Conditions Soldering iron temperature : 350 ± 10 ˆ, soldering time : within 3 seconds 3. Recommended Screen Thickness, Aperture Opening Rate (Pattern Area Ratio) Thickness 0.1mm, aperture opening rate : 100% 4. PCB Warpage Max 0.02mm at the center of connector with the both edges of the connector as the baseline. 5. Cleaning Condition Cleaning with IPA is possible. (Cleaning is not recommended as it may change the feel of insertion/extraction, etc. Please consult with us when using other types of cleaning agents.) 6. Precautions ■ Insertion/extraction of the connector while not mounted to the PCB may cause breakage or deformation to the contact. ■ Do not apply flux at the time of hand soldering, as it may result in flux rise. ■ This product may have slightly different hue on molded items, however, they do not affect the product performance. ■ See the separate “DF58 Insertion/Extraction Procedure Manual” for handling precautions at the time of insertion and extraction. [Applicable Conditions] 1. Peak Temperature : MAX 250ˆ 2. Heated Area : 220ˆ or above, within 60 sec. 3. Pre-heating Area : 150-180ˆ, 90-120 sec. 4. Number of Operation : Twice or less * The contact lead area was measured. The conditions may change depending on the types and manufacturers of cream solder, PCB size, and conditions of other materials used for soldering. Please fully check the soldering condition before use. [Remarks 1] This temperature profile is our recommended value. 60sec 100 150 200 250 TEMPERATUREʢçʣ PRE-HEATING TIME SOLDERING TIME TIMEʢsecʣ 90r120sec 180ç 220ç 10sec MAX MAX 250
DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply BUsage Recommendation 7. Insertion and removal operation method Mating (1) Placing the crimp socket ɹɹInsert the crimp socket by aligning to the housing outline. (2) Insertion ɹɹPress down in the center of the crimp socket, and mating is complete. (3) Checking the mated state ɹɹCheck if the crimp socket is securely mated. ɹɹIf one end floats or is mated at an angle, unmate, and mate it again. If the connector is inserted when the crimp socket isn't placed correctly, only the friction lock on the non-cable side may be inserted as shown in the Figure below. In this case, unmate, and mate it again. Forced mating will lower the retention force. Insert it over again. Mating is finished. *GDSJNQTPDLFUJTDPSSFDUMZBMJHOFE UIFUPQGBDFPGUIF DSJNQTPDLFUCFDPNFTQBSBMMFMUPUIF1$# Press down in the center.
DF58 Series●Small-Sized, Low Profile 1.0mm Height, Wire-to-Board Connectors for Power Supply BRecommended Usage 7. Insertion and removal operation method Pull-out operation Pull-out operation starts by hooking on either side of the protrusion to release the crimp socket and pull up to release the friction lock. Raise the entire crimp socket and complete the operation. Use the protrusion for release at the time of pull-out operation. If you forcibly remove it by pulling the cable, cable disconnection and connector breakage will occur. Raise either side of the protrusion Protrusion for release Raise the entire crimp socket and complete the pull-out operation The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 11/2016. Contents are subject to change without notice for the purpose of improvements. 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com Powered by TCPDF (www.tcpdf.org)