DCJ FRANCEJOINT | Alldatasheet

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QUALITY & EXPERTISE FOR YOUR SEALING NEEDS || SEAL DESIGN Tolerance for the outside diameter of the seal (ØD) Bore diameter ØD1 (mm) Apparent metal cage Rubber coating Coating with grooves Roundness tolerance Bore diameter ØD1 (mm) Apparent metal cage Rubber coating ØD1 ≤ 50.0 0.18 0.25 50.0 < ØD1 ≤ 80.0 0.25 0.35 80.0 < ØD1 ≤ 120.0 0.30 0.50 120.0 < ØD1 ≤ 180.0 0.40 0.65 180.0 < ØD1 ≤ 300.0 0.25% of the outside diameter 0.80 300.0 < ØD1 ≤ 500.0 0.25% of the outside diameter 1.00 Tolerance for the inside diameter of the seal (Ød) Free and without constraint, the inside diameter of the sealing lip is always smaller than the diameter of the shaft. The pre-tightening or interference denotes the difference between these two values. Depending on the shaft diameter, the diameter of the sealing lip is generally considered to be less, between 0.8 and 3.5 mm. |DESCRIPTION The DCJ profile is a shaft seal composed of a single metal cage with a rubber coating and a double sealing lip with a PTFE coating on one of the two lips with integrated springs, to separate the fluids. |ADVANTAGES Very good static sealing Very good thermal expansion compensation Greater roughness is allowed in the housing Reduced risk of corrosion Waterproofing for low and high viscosity fluids, and for environments with little lubrication Modern sealing lips with low radial forces Bonded PTFE tape for a low friction coefficient that tolerates greater speeds Fluid separation system |APPLICATIONS All types of rotative applications Machine tools Agriculture Construction Transmissions Automotive Military |MATERIALS Rubber ACM 70 - 75 Shore A EPDM 70 - 75 Shore A FKM 70 - 75 Shore A HNBR 70 - 75 Shore A NBR 70 - 75 Shore A Lip adhesion PTFE Metal cage Steel - AISI 1010 Spring Steel - AISI 1070 - 1090 Stainless steel - AISI 316 SHAFT SEALS WITH PTFE COATING DCJ ROTARY SEALS | SHAFT SEALS WITH A PTFE COATING | DCJ

www.francejoint.com Temperature / Media Media Maximum temperature depending on the materials ACM AEM EPDM FKM HNBR NBR VMQ Mineral oils Oils for motors +130°C +130°C – +170°C +130°C +100°C +150°C Oils for gearboxes +120°C +130°C – +150°C +110°C +80°C +130°C Oils for hypoid gears +120°C +130°C – +150°C +110°C +80°C – ATF oils +120°C +130°C – +170°C +130°C +100°C – Hydraulic oils +120°C +130°C – +150°C +130°C +90°C – Greases – +130°C – – +100°C +90°C – Fire-resistant fluids HFA group - Emulsion with more than 80% water – – – – +70°C +70°C +60°C HFB group - Opposite solution (water in oil) – – – – +70°C +70°C +60°C HFC group - Polymer aqueous solution – – +60°C – +70°C +70°C – HFD group - Water-free synthetic fluids – – – +150°C – – – Other fluids EL + L heating oil – – – – +100°C +90°C – Water for washing – – +130°C +100°C +100°C +90°C – Temperature range || TECHNICAL DATA Speed / Pressure ratio 0,12 0,10 0,08 0,06 0,04 0,02 0 20161284 Peripheral speed (m/s) Pressure (MPa) Linear speed calculation: s (m/s) = [shaft Ø (mm) x speed (rpm) x π] 60,000 ROTARY SEALS | SHAFT SEALS WITH A PTFE COATING | DCJ

www.francejoint.com 10° / 20° R2 max 20° / 30° Ø D1 H8 Ø d1 h11 Ø d3 R || SHAFT DESIGN Shaft hardness Rotation speed Hardness in HRC s ≤ 4.0 m/sec 45 HRC 4.0 < s ≤ 10.0 m/s 55 HRC s > 10.0 m/sec 60 HRC Surface roughness Ra 0.1 to 0.4 µm Rz 1.0 to 4.0 µm Rmax ≤6.3 µm Shaft tolerance Shaft diameter Ød1 (mm) Tolerance h11 (mm) Ød1 ≤ 3.0 -0.060 / 0 10.0 < Ød1 ≤ 18.0 -0.110 / 0 18.0 < Ød1 ≤ 30.0 -0.130 / 0 30.0 < Ød1 ≤ 50.0 -0.160 / 0 50.0 < Ød1 ≤ 80.0 -0.190 / 0 80.0 < Ød1 ≤ 120.0 -0.220 / 0 120.0 < Ød1 ≤ 180.0 -0.250 / 0 180.0 < Ød1 ≤ 250.0 -0.290 / 0 250.0 < Ød1 ≤ 315.0 -0.320 / 0 315.0 < Ød1 ≤ 400.0 -0.360 / 0 400.0 < Ød1 ≤ 500.0 -0.400 / 0 Chamfer and radius Shaft diameter Ød1 (mm) Chamfer diameter Ød3 (mm) Radius R (mm) Ød1 ≤ 10.0 Ød1 - 1.50 2.00 10.0 < Ød1 ≤ 20.0 Ød1 - 2.00 2.00 20.0 < Ød1 ≤ 30.0 Ød1 - 2.50 3.00 30.0 < Ød1 ≤ 40.0 Ød1 - 3.00 3.00 40.0 < Ød1 ≤ 50.0 Ød1 - 3.50 4.00 50.0 < Ød1 ≤ 70.0 Ød1 - 4.00 4.00 70.0 < Ød1 ≤ 95.0 Ød1 - 4.50 5.00 95.0 < Ød1 ≤ 130.0 Ød1 - 5.50 6.00 130.0 < Ød1 ≤ 240.0 Ød1 - 7.00 8.00 240.0 < Ød1 ≤ 500.0 Ød1 - 11.00 12.00 Shaft run out Shaft speed (r.p.m) 0,1 0,2 0,3 0,4 PTFE NBR - HNBR - ACM - AEM - FKM VMQ 1000 2000 3000 4000 5000 6000 Shaft run-out (mm) Eccentricity Shaft diameter (mm) Eccentricity (mm) 25 50 100 200150 25075 125 175 225 275 0,1 0,2 0,3 0,4 ROTARY SEALS | SHAFT SEALS WITH A PTFE COATING | DCJ

www.francejoint.com Surface roughness Ra 1.6 to 6.3 µm Rz 10.0 to 25.0 µm Rmax ≤25.0 µm Housing tolerance Bore diameter ØD1 (mm) Tolerance H8 (mm) 10.0 < ØD1 ≤ 18.0 0 / +0.027 18.0 < ØD1 ≤ 30.0 0 / +0.033 30.0 < ØD1 ≤ 50.0 0 / +0.039 50.0 < ØD1 ≤ 80.0 0 / +0.046 80.0 < ØD1 ≤ 120.0 0 / +0.054 120.0 < ØD1 ≤ 180.0 0 / +0.063 180.0 < ØD1 ≤ 250.0 0 / +0.072 250.0 < ØD1 ≤ 315.0 0 / +0.081 315.0 < ØD1 ≤ 400.0 0 / +0.089 400.0 < ØD1 ≤ 500.0 0 / +0.097 500.0 < ØD1 ≤ 630.0 0 / +0.110 Housing radius and width Height H1 (mm) Width Radius R2 max (mm)L2min (H1 x 0.85) L1min (H1 x +0.3) 7.00 5.95 7.30 0.508.00 6.80 8.30 10.00 8.50 10.30 12.00 10.30 12.30 0.7015.00 12.75 15.30 20.00 17.00 20.30 || HOUSING DESIGN 10° / 20° R2 max 20° / 30° Ø D1 H8 Ø d1 h11 Ø d3 R ROTARY SEALS | SHAFT SEALS WITH A PTFE COATING | DCJ

|| DIMENSIONS Part number Shaft diameter Ød1 h11 Bore diameter ØD1 H8 Seal height DCJ 26 x 47 x 10 26.00 47.00 10.00 DCJ 31 x 58 x 8 31.00 58.00 8.00 DCJ 32 x 44 x 8 32.00 44.00 8.00 DCJ 36 x 55 x 10 36.00 55.00 10.00 Part number Shaft diameter Ød1 h11 Bore diameter ØD1 H8 Seal height DCJ 39 x 78 x 10.5 39.00 78.00 10.50 DCJ 40 x 58 x 9 40.00 58.00 9.00 DCJ 50 x 65 x 8 50.00 65.00 8.00 ROTARY SEALS | SHAFT SEALS WITH A PTFE COATING | DCJ FRANCE JOINT SAS Zone Artisanale Le Mortier - B.P . 50009 - Cugand - 85613 Montaigu Cedex - France Ph. +33 (0)2 51 42 13 76 - Fax +33 (0)2 51 43 61 14 - Email: contact@francejoint.fr - Website: www.francejoint.com