D4V OMRON | Alldatasheet
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Technical content
Compact Vertical Models Sized for Asian Standards
- Compact new design approximately 1/3 the size of OMRON vertical Limit Switches. Structure enables the terminal section to be fully opened for easy wiring. RoHS complaint. Degree of protection: IP65 Model Number Structure ■ Model Number Legend 1. Actuator type 04: Roller lever 07: Rod lever 08: Adjustable roller lever 11: Push plunger 12: Roller plunger 22: Crossroller plunger 66: Coil spring 69: Wire spring
Ordering Information
■ List of Models Note:Metallic roller levers and metallic variable roller levers can also be manufactured. D4V-81@@Z Actuator type Model Roller lever D4V-8104Z Rod lever D4V-8107Z Adjustable roller lever D4V-8108Z Push plunger D4V-8111Z Roller plunger D4V-8112Z Crossroller plunger D4V-8122Z Coil spring D4V-8166Z Wire spring D4V-8169Z
2 Small Limit Switch D4V
■ Certified Standards Note:Certification equivalent to CSA C22.2 No. 14 has been obtained from UL. ■ Ratings Note: 1.The above current ratings are for steady-state current. 2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. Lamp load has an inrush current of 10 times the steady- state current. 4. Motor load has an inrush current of 6 times the steady-state current. ■ Ratings for Safety Standard Certification CCC (GB14048.5), TÜV (EN60947-5-1) UL (UL508, CSA C22.2 No. 14) ■ Characteristics Note: 1.The above values are initial values. 2. The above characteristics may vary depending on the model. Contact your OMRON representative for further details. 3. Durability values are calculated at an operating temperature of 5 °C to 35°C, and an operating humidity of 40% to 70%. 4. Except for the coil spring model and wire spring model Certification body Standard File No. CCC GB14048.5 Consult your OMRON representative for details.UL (See note.) UL508, CSA C22.2 No. 14 TÜV IEC60947-5-1 Rated voltage (V) Non-inductive load (A) Inductive load (A) Resistive load Lamp load Inductive load Motor load NC NO NC NO NC NO NC NO
125 VAC
250 VAC
1.5 0.7 0.5 1.5 0.8
12 VDC
24 VDC
125 VDC
250 VDC
0.4 0.4 0.2 0.2 --- --- --- --- --- --- Inrush current NC 24 A max. NO 12 A max. Category and rating AC-12: 250 VAC at 5 A, resistive load DC-12: 125 VDC at 0.4 A, resistive load Ratings
5 A, 250 VAC
0.4 A, 125 VDC
(See note 3.) Mechanical 10,000,000 operations min. Electrical 300,000 operations min. (5 A at 250 VAC, resistive load) Operating speed 5 mm to 0.5 m/s Operating frequency Mechanical 120 operations/min Electrical 30 operations/min Insulation resistance 100 MΩ min. (at 500 VDC) Contact resistance 25 mΩ max. (initial value) Dielectric strength Between terminals of the same polarity 1,000 VAC, 50/60 Hz for 1 min Between current- carrying metal parts and ground 1,500 VAC, 50/60 Hz for 1 min Rated insulation voltage (Ui) 250 V Pollution degree (application environment) 3 (EN 60947-5-1) Short-circuit protection device 10-A fuse, gG or gI (IEC 269) Conditional short-circuit current
100 A (EN 60947-5-1)
current (lth)
5 A (EN 60947-5-1)
Malfunction10 to 55 Hz, 1.5-mm double amplitude (See note 4.) Shock resistance Destruction1,000 m/s 2 (free position) min. Malfunction300 m/s2 (operation limit position) min. (See note 4.) Ambient operating temperature range −20°C to 60°C (with no icing) Ambient operating humidity range 90% max. Weight Approx. 130 to 190 g
■ Structure ■ Contact Form Engineering Data Electrical Durability: cos φ = 1 (Ambient temperature: 5°C to 35°C; ambient humidity: 40% to 70%) Resin roller Lever Head Cover Connector Built-in Switch NO NC NO NC 3 (NO) 2 (NC) (NO) 4 (NC) 1 Za 1,000 500 0 12 34 56 Switching current (A) Operating frequencies: 30 operations/min
125 VAC, cos φ = 1
Durability (× 104 operations)
4 Small Limit Switch D4V
Note:All units are in millimeters unless otherwise indicated. (10.5) Three, M3, P=0.5 (length: 13), hexagonal hole Four, M5, P=0.8, Depth: 7.5 min. (3.45) (14.3) Note: Resin Roller Four, 4.2-dia mounting holes 18.3 56±0.2 (125.3) 12.5 R30 21±0.2 27.8 37.5±0.8 25.4 34.4±0.8 39.6±0.8 14.7 7.2 18-dia. × 6.2 (See note.) Roller Lever D4V-8104Z Three, M3, P=0.5 2.6 dia. × 125.1 (See note.) Four, M5, P=0.8, Depth: 7.5 min. M6 (length: 6), hexagonal hole M4 (length: 10), hexagonal hole Note: Stainless steel (10.5) (3.45) (14.3) 56±0.2 12.5 21±0.2 18.3 25.4 14.7 7.2 5.7 42.8±0.8 35.6±0.8 27.8 115 max. Four, 4.2-dia mounting holes Rod Lever D4V-8107Z Adjustable up to R30 to R75 Three, M3, P=0.5 Four, M5, P=0.8, Depth: 7.5 min. (length: 6), hexagonal hole M4 (length: 10), hexagonal hole Note: Resin Roller (10.5) (3.45) (14.3) 21±0.2 27.8 56±0.2 12.5 41.6±0.8 46.5±0.8 18.3 44.7±0.8 25.4 14.7 7.2 Four, 4.2-dia mounting holes 18-dia. × 6.2 (See note.) Adjustable Roller Lever D4V-8108Z (113.4) Four, M5, P=0.8, Depth: 7.5 min. (10.5) (3.45) (14.3) 56±0.2 OP PT 21±0.2 27.8 3-M3*P0.5 6.6 dia. (See note.) 10.4 25.4 14.7 7.2 R0.2 18.7 Note: Stainless steel Four, 4.2-dia mounting holes Push Plunger D4V-8111Z (113.4) (3.45) (10.5) Three, M3, P=0.5 Four, M5, P=0.8, Depth: 7.5 min. Note: Stainless steel 6456±0.2 OP PT 21±0.2 27.8 18.7 10.4 25.4 14.7 7.2 (14.3)Four, 4.2-dia mounting holes 12.4-dia. × 3.9 (See note.) Roller Plunger D4V-8112Z (113.4) (3.45) (10.5) Three, M3, P=0.5 Four, M5, P=0.8 Depth: 7.5 min. Note: Stainless steel 56±0.2 OP PT 21±0.2 27.8 12.4 dia. × 3.9 (See note.) 18.7 10.4 25.4 14.7 7.2 Four, 4.2-dia mounting holes (14.3) Crossroller Plunger D4V-8122Z
Note:Unless otherwise specified, the tolerances are ±0.4 mm for the above dimensions for each model. Operating Characteristics Note:The operating characteristics of the D4V-8107 are measured with a lever length of 30 mm. The operating characteristics of the D4V-8108 are measured with a lever length of R30. Model Operating characteristics D4V-8104Z D4V-8107Z D4V-8108Z D4V-8111Z D4V-8112Z D4V-8122Z D4V-8166Z D4V-8169Z Operating force OF max. Release force RF min. Pretravel PT max. Overtravel OT min. Movement differential MD max. T otal travel TT min. 5.88 N 0.49 N 75° 10° 95° 5.88 N 0.69 N 75° 10° 95° 7.84 N 0.49 N 75° 10° 95° 9.8 N 2.94 N 1.5 mm 4 mm 1.2 mm 5.5 mm 9.8 N 2.94 N 1.5 mm 4 mm 1.2 mm 5.5 mm 9.8 N 2.94 N 1.5 mm 4 mm 1.2 mm 5.5 mm 0.88 N --- 30 mm --- --- --- 0.88 N --- 30 mm --- --- --- Operating position OP --- --- --- 26 ±0.8 mm 37±0.8 mm 37±0.8 mm --- --- (177) 3 dia. 5.8 dia. (3.45) (10.5) Three, M3, P=0.5 (See note.) Four, M5, P=0.8, Depth: 7.5 min. Note: The range for operation is between the tip of the rod and 1/3 of the length of the actuator. 56±0.2 100 41.1 PT 21±0.2 27.8 25.4 14.7 7.2 13.6 4 (14.3)Four, 4.2-dia mounting holes Coil Spring D4V-8166Z (176) (3.45) (10.5) Three, M3, P=0.5 1.2 dia. Four, M5, P=0.8, Depth: 7.5 min. (See note.) Note: The range for operation is between the tip of the rod and 1/3 of the length of the actuator. 56±0.2 83.5 21±0.2 27.8 25.4 14.7 7.2 (14.3)Four, 4.2-dia mounting holes Wire Spring D4V-8169Z
6 Small Limit Switch D4V
■ Precautions for Correct Use Wiring Wiring Procedure 1. Loosen the cover mounting screws and remove the cover. 2. Run the wiring through the rubber connector on the cover and then press-fit the solderless terminals. (The following solderless terminals are available.) 3. After inserting the solderless terminal into the Switch, tighten the terminal screws securely. 4. Mount the cover. (Make sure that the rubber connector is securely pressed into the cover slot.) 5. Tighten the three screws evenly. (The optimum tightening torque for each screw is 0.49 to 0.59 N·m.) Applicable Lead Wires Note:Do not use wires containing silicone, otherwise a contact failure may result. Applicable Terminals The following solderless terminals can be used. (Do not use fork or any other type of terminals, otherwise an accidental disconnection resulting in a ground fault may result.)Appropriate Tightening Torque If screws are too loose, they can lead to an early malfunction of the Switch, so ensure that all screws are tightened using the correct torque. Note:In particular, when changing the direction of the Head, make sure that all screws are tightened again to the correct torque. Be careful not to allow any foreign substance to enter the Switch. Wire name Applicable wire Number of conductors Conductor size Finished outside diameter Vinyl cabtire cord (VCTF)2 conductors 3 conductors 4 conductors 0.75 mm
2 Round,
6 to 9 dia. Vinyl cabtire cable (VCT)2 conductors0.75 mm2 600-V vinyl-insulated sheath cable (VVF) 2 conductors 1 dia., 1.2 dia., 1.6 dia. Cover Cover mounting screw Rubber connector Terminals Terminal with insulated grip No. Type Appropriate tightening torque 1 Head mounting screw 0.49 to 0.59 N·m 2 Cover mounting screw 0.49 to 0.59 N·m 3 Lever mounting screw 2.45 to 2.94 N·m 4 Terminal screw (M3) 0.49 to 0.59 N·m 5 Switch mounting screw (M4 Allen-head bolt) 2.45 to 2.94 N·m 6.4 max. 14 max. 3.0 to 3.7 dia. 6.4 max. 14 max. 3.0 to 3.7 dia.
- Front Surface Mounting 1. Through-hole Panel Mounting 2. Tap Panel Mounting 2. Rear Surface Mounting Note:The tap screws for the body are M5, P=0.8, with a minimum depth of 7.5 mm. Use bolts with a length of the panel thickness t + 7 mm or less. Others Do not use the Limit Switch outdoors, otherwise the Limit Switch will be damaged by rust or ozone. The Limit Switch is not suitable in places exposed to the spray of rainwater, seawater, or oily water. Contact your OMRON representative if such specifications are required. If high-sealing performance is required along with shielded wiring or conduit wiring, use the D4C or WL.Using the Switch Changing the Actuator Mounting Position (D4V-8104Z, D4V-8108Z, D4V-8107Z) By loosening the Allen-head bolt on the actuator lever, the position of the actuator can be set anywhere within the 360°. Changing the Head Direction (D4V-8104Z, D4V-8107Z, D4V-8108Z) By loosening one screw (black) at a time, the head can be changed at 90 ° increments in any of the four directions. Operation Operate the coil spring and wire spring models between the tip of the actuator and 1/3 the length of the actuator and parallel to the direction of operation. Handling the bottom of the actuator or excessively pushing in the tip may lead to bending damage, deformation, malfunction, and deterioration of service life. Contact bouncing, chattering, or telegraphing may occur. Take steps so that incorrect signals are not detected on the circuit side if doing so will cause problems with the application. Note:Telegraphing refers to the phenomenon of the actuator being used and bouncing back after the operating body has passed, and moving to the operation point on the opposite side, which causes the contact to operate. Spring washer M4 mounting bolt M4 mounting nut 56±0.3 21±0.3 Four, 4.5 dia. holes Mounting Hole Diagram All units are in millimeters unless otherwise indicated. Spring washer M4 mounting bolt 56±0.2 21±0.2 Four, M4 tapped holes (P=0.7) Mounting Hole Diagram All units are in millimeters unless otherwise indicated. Spring washer M5 mounting bolt 56±0.3 21±0.3 Four, 5.5 dia. holes Mounting Hole Diagram All units are in millimeters unless otherwise indicated. Loosen the Allen-head bold. Rotation screw (black)
In the interest of product improvement, specifications are subject to change without notice. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. C139-E1-01 OMRON Corporation Industrial Automation Company Sensing Devices Division H.Q. Industrial Sensors Division Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Printed in Japan 0306-2M (0306) (O) READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products. Please consult your OMRON representative if you have any qu estions or comments. WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY , NEGLIGENCE, OR STRICT LIABILITY . In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted . IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY , REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATE D. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURP OSES. Pleas e refer to separate catalogs for OMRON's safety rated products. OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitation s of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exh austive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
- Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described i n this document.
- Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
- Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction cha nges are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assum ed for clerical, typographical, or proofreading errors, or omissions. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof. COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.