D4CC-3002

D4CC OMRON | Alldatasheet

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Technical content

Many Models Including Roller Lever Switches are Only 16-mm Thick with Connector

• New center roller lever models that enable ganged mounting of up to 6 Switches.
• Cable connectors for easy Switch replacement.
• Triple-seal construction to provide IEC IP67 degree of protection.
• Operation indicators available for easy monitoring (standard indicator is lit when Switch is not operating).
• Approved by UL and CSA. (Ask your OMRON representative for Information on approved models.) For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Be sure to read Safety Precautions on page 7 to 8 and Safety Precautions for All Limit Switches. Model Number Structure Model Number Legend (Not all combinations are possible. Ask your OMRON representative for details.)

Ordering Information

Note: 1. Ask your OMRON representative for Information on approved models. 2. The meaning of suffix codes in the D4CC model number s is different from that in the D4C model numbers. 3. Refer to the following table for cable plugs. Ratings 1 A at 125 VAC 1 A at 30 VDC Actuator LED indicator Without indicator With indicator Without indicator With indicator Model Model Model Model Pin plunger D4CC-1001 D4CC-2001 D4CC-3001 D4CC-4001 Roller plunger D4CC-1002 D4CC-2002 D4CC-3002 D4CC-4002 Crossroller plunger D4CC-1003 D4CC-2003 D4CC-3003 D4CC-4003 High-sensitivity roller lever D4CC-1024 D4CC-2024 D4CC-3024 D4CC-4024 Sealed pin plunger D4CC-1031 D4CC-2031 D4CC-3031 D4CC-4031 Sealed roller plunger D4CC-1032 D4CC-2032 D4CC-3032 D4CC-4032 Sealed crossroller plunger D4CC-1033 --- D4CC-3033 D4CC-4033 Plastic rod D4CC-1050 D4CC-2050 D4CC-3050 D4CC-4050 Center roller lever D4CC-1060 D4CC-2060 D4CC-3060 D4CC-4060 D4CC-@0@@ (1) (2) (1) Rated Current 1 : 1 A at 125 VAC 2 : 1 A at 125 VAC (with LED indicator) 3 : 1 A at 30 VDC 4 : 1 A at 30 VDC (with LED indicator) (2) Actuator 01 : Pin plunger 02 : Roller plunger 03 : Crossroller plunger 24 : Roller lever 31 : Sealed pin plunger 32 : Sealed roller plunger 33 : Sealed crossroller plunger 50 : Plastic rod 60 : Center roller lever

Special Mounting Plate (Order Separately) It is possible to replace an WL Limit Switch with a D4CC Limit Switch mounted on this plate without changing the position of the dog or cam. List of Replaceable Models Example of Replacement Note: The position of the dog remains unchanged. Specifications Approved Standards Ratings Note: 1. The above current ratings are for steady-state current. 2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. Lamp loads have an inrush current of 10 times the steady-state current. 4. Motor loads have an inrush current of 6 times the steady-state current. D4CC-3, D4CC-4, 1 A at 30 VDC Approved Standard Ratings UL/CSA D4CC-1, D4CC-2 D150 Characteristics Note: The above figures are initial values. *1. The values are calculated at an operating temperature of +5 °C to +35°C, and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. *2. Excluding plastic rod models. Leakage Current for Switches with Indicators The leakage current and resistance of Switches with indicators are as follows: Type For AC For DC Appearance No. of conductors Cable length Model Model Straight 1 m XS2F-A421-C90-F XS2F-D421-C80-F 2 m XS2F-A421-D90-F XS2F-D421-D80-F 5 m XS2F-A421-G90-F XS2F-D421-G80-F 10 m XS2F-A421-J90-F XS2F-D421-J80-F WL model (Actuator) D4CC model (Actuator) Plate WLD (Top plunger) D4CC-@001 (Plunger) D4C-P001 WLD2 (Top roller plunger) D4CC-@002 (Roller plunger) D4C-P002 WLG2 (Roller lever) D4CC-@024 (Roller lever) D4C-P020 Dog Dog Mounting plate Agency Standard File No. UL UL508 E76675 CSA CSA C22.2 No. 14 LR45746 Rated voltage Non-inductive load (A) Inductive load (A) Resistive load Lamp load Inductive load Motor load NC NO NC NO NC NO NC NO 125 VAC 111 0 . 7 1111

30 VDC 11111111

NC 5 A max. NO 2.5 A max. Rated voltage Carry current Current (A) Volt-amperes (VA) Make Break Make Break 120 VAC 1.0 A 3.6 0.6 432 72 Degree of protection IP67 Durability *1 Mechanical 10,000,000 operations min. Electrical 200,000 operations min. (1 A at 125 VAC, resistive load) Operating speed 0.1 mm/s to 0.5 m/s (in case of plunger) 1 mm/s to 1 m/s (in case of roller lever) Operating frequency Mechanical 120 operations/min Electrical 30 operations/min Rated frequency 50/60 Hz Insulation resistance 100 MΩ min. (at 500 VDC) Contact resistance (initial) 100 mΩ max. Dielectric strength Between terminals of same polarity 1,000 VAC, 50/60 Hz for 1 min Between current- carrying metal parts and ground 1,500 VAC, 50/60 Hz for 1 min Between each termi- nal and non-current- carrying metal part 1,500 VAC, 50/60 Hz for 1 min Vibration resistance Malfunction 10 to 55 Hz, 1.5-mm double amplitude *2 Shock resistance Destruction 1,000 m/s2 max. Malfunction 500 m/s2 max. *2 Ambient operating temperature −10°C to +70°C (with no icing) Ambient operating humidity 35% to 95%RH Weight Approx. 120 g (in the case of D4CC-1002) Item Model D4CC-2@@@ D4CC-4@@@ Voltage 125 VAC 30 VDC Leakage current 1.0 mA 1.0 mA Resistive value 150 kΩ 30 kΩ

Structure and Nomenclature Structure Center Roller Lever Models with Indicator Contact Form AC Switches (D4CC-10@@, 20@@) Without Operation Indicator With Operation Indicator (Lit when Not Actuated) *1 DC Switches (D4CC-30@@, 40@@) Without Operation Indicator With Operation Indicator (Lit when Not Actuated) *1 *1. "Lit when not actuated" means that when the actuator is in th e free position, the indicator is lit, and when the actuator is turned or pushed and the contact comes into contact with the NO side, the indicator turns OFF. *2. The position of the positioning piece is not always the same. If using an L-shaped connector causes problems in application, use a straight connector. Connections Roller Center lever O-ring (NBR) Built-in switch Ground terminal Molded resin Protective nitrile rubber cap (NBR) Nitrile rubber diaphragm O-ring (NBR) Connector receptacle Open space (to reduce a change in internal pneumatic pressure and to prevent the respiratory movement of the Switch.) LED indicator Spacer prevents the Switch from biting cut chips. Pin No.1 COM NC Pin No.2 NO Pin No.4 E E Pin No.1 COM NC Pin No.2 NO Pin No.4 150 kΩ Positioning piece *2 Pin No.1 COM NC Pin No.2 NO Pin No.4 E E Pin No.1 COM NC Pin No.2 NO Pin No.4 30 kΩ Positioning piece *2 Pin No. Plug Cable Brown (Red) White (Orange) Blue (Black) Black (White) Pin No. Plug Cable Brown (Red) White (Orange) Blue (Black) Black (White) For AC For DC Note: Colors in parentheses are the previous wire colors. Wire colors have been changed accompanying changes in standards.

Dimensions and Operating Characteristics (Unit: mm) Switches Limit Switches The @ in each model number is replaced with the code expressing the rated load of the model. Refer to Model Number Legend. Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. * The TT is a reference value. Operating Characteristics Mod- el D4CC-@001 D4CC-@002 D4CC-@003 D4CC-@024 D4CC-@031 Operating force Release force Pretravel Overtravel Movement Differential OF RF PT OT MD max. min. max. min. max. 11.77 N 4.41 N 1.8 mm 3 mm 0.2 mm 11.77 N 4.41 N 1.8 mm 3 mm 0.2 mm 11.77 N 4.41 N 1.8 mm 3 mm 0.2 mm 5.69 N 1.47 N 10°±3° 50° 17.65 N 4.41 N 1.8 mm 3 mm 0.2 mm Operating Position Total travel OP TT * 15.7±1 mm --- 28.5±1 mm --- 28.5±1 mm --- --- 24.9±1 mm (5) mm 75 max. Indicator M12 × 1 10.5 59.5 max. (2) OP PT 40 max. 2.8 12 dia. × 4.4 stainless steel roller Correct setting position 1.4 1.5 7.5 ±0.1 holes Spot facing 10.2 dia. depth: 6 Two, 5.1+0.2 dia. 62.2 max. Indicator M12 × 1 10.5 57 max. (2) OP PT 40 max. 2.8 10 dia. stainless steel plunger Correct setting position25 ±0.1 1.4 1.5 Two, 5.1+0.2 dia. holes Spot facing 10.2 dia. depth: 6 7.5 4.5 75 max. Indicator M12 × 1 10.5 59.5 max. (2) OP PT 40 max. 2.8 12 dia. × 4.4 stainless steel roller Correct setting position 1.4 1.5 7.5 ±0.1 holes Spot facing 10.2 dia. depth: 6 Two, 5.1+0.2 dia. 110.7 max. 40 max. 50 max. 65 max. 17.5 dia. × 7 stainless sintered roller 38R 11.4 M5 Allen-head bolt (length: 12) 7.5 Indicator M12 × 1 10.5 (2) 1.4 1.52 25±0.1 44±0.8 30.2±0.8 31.5±0.8 holes Spot facing 10.2 dia. depth: 6 Two, 5.1+0.2 dia. Crossroller Plunger D4CC-@003 Pin Plunger D4CC-@001 Roller Plunger D4CC-@002 Roller Lever D4CC-@024 57 max. OP PT 40 max. 10 dia. stainless steel plunger Rubber seal 7.5 Indicator M12 × 1 10.5 (2) 1.4 1.52 25±0.1 holes Spot facing 10.2 dia. depth: 6 Two, 5.1+0.2 dia. Sealed Pin Plunger D4CC-@031

The @ in each model number is replaced with the code expressing the rated load of the model. Refer to Model Number Legend. Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. * The TT is a reference value. Applicable Cables Select one of the specified Connector Plugs from the following table. Operating Characteristics Model D4CC-@032 D4CC-@033 D4CC-@050 D4CC-@060 Operating force Release force Pretravel Overtravel Movement Differential OF RF PT OT MD max. min. max. min. max. 17.65 N 4.41 N 1.8 mm 3 mm 0.2 mm 17.65 N 4.41 N 1.8 mm 3 mm 0.2 mm 1.47 N --- 15° --- --- 6.67 N 1.47 N 10°±3° 50° Operating Position Total travel OP TT * 34.3±1 mm (5) mm 34.3±1 mm (5) mm --- --- OP PT 40 max. 12 dia. × 4.4 stainless steel roller Rubber seal 7.5 57 max. (2) Indicator M12 × 1 10.5 1.4 1.52 holes Spot facing 10.2 dia. depth: 6 25±0.1 Two, 5.1+0.2 dia. Sealed Roller Plunger D4CC-@032 38 3.2 dia. 6.6 dia. Nylon rod Rubber seal 7.5 4.5 1.4 1.5 57 max. Indicator *1. Operation is possible in any direction except parallel to the axis . *2. The ideal range for operation is between the tip of the rod and 1/3 of the length of the actuator. M12 × 1 10.5 (2) 40 max. 25±0.1 104±2.5 holes Spot facing 10.2 dia. depth: 6 Two, 5.1+0.2 dia. Plastic Rod D4CC-@@50 OP PT 40 max. 12 dia. × 4.4 stainless steel roller 1.4 1.5 Rubber seal 7.5 57 max. Indicator M12 × 1 10.5 (2) 25±0.1 holes Spot facing 10.2 dia. depth: 6 Two, 5.1+0.2 dia. Sealed Crossroller Plunger D4CC-@033 65.65 38R 110.7 max. 18.9 40 max. 17.5 dia. × 7 stainless steel roller 7.5 1.4 1.52 34Indicator M12 × 1 (2) 1625±0.1 holes Spot facing 10.2 dia. depth: 6 Two, 5.1+0.2 dia. Center Roller Lever D4CC-@@60 6 dia. 40.7 14.9 dia. L 50 30 5 45° 5 dia. M1245° 5 dia. M12 XS2F-D421-@80-F (For DC) XS2F-A421-@90-F (For AC) (For DC) (For AC) For AC Model For DC Model Cable length (L) (m) XS2F-A421-C90-F XS2F-D421-C80-F 1 XS2F-A421-D90-F XS2F-D421-D80-F 2 XS2F-A421-G90-F XS2F-D421-G80-F 5 XS2F-A421-J90-F XS2 F-D421-J80-F 10

Special Mounting Plates (Limit Switches are not attached to the Plates.) Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Remarks There is no difference in mounting pitch between the Mounting Plate and the WL. The mounting depth of the D4CC with the Mounting Plate attached is, however, shorter than that of the panel-mounted WL. (OP of WLD) 18.3 58.7±0.2 15.7 13.1 5.1±0.2 Two, M5 × 0.8 tapped hole *2 11 dia. 1.3 4-2R 30.2±0.2 34.1 *1. All the holes with 5.2 dia. must be used with M5 × 10 Allen-head bolts. *2. All the M5-tapped holes must be used with M5 hexagonal flat head bolts. 25±0.2 Four, 5.2+0.2 0 dia. holes *1 +0.2 D4C-P001 (For D4CC-@001) Note: Four hexagonal flat head bolts (M5 × 0.8, length: 10) and two Allen-head bolts (M5 × 0.8, length: 15) are included. 15.5 28.5 9.5 13.1 1.3 34.1 4-2R 11 dia. (OP of WLD2) 25±0.2 58.7±0.2 30.2±0.2 5.1±0.2 Two, M5 × 0.8 tapped hole *2 *1. All the holes with 5.2 dia. must be used with M5 × 10 Allen-head bolts. *2. All the M5-tapped holes must be used with M5 hexagonal flat head bolts. +0.2 Four, 5.2+0.2 0 dia. holes *1 D4C-P002 (For D4CC-@002) Note: Four hexagonal flat head bolts (M5 × 0.8, length: 10) and two Allen-head bolts (M5 × 0.8, length: 15) are included. 14.7 Two, 4+0.12 0 dia. (for positioning), into which a spring pin is press-fitted. 1.3 58.7 ±0.2 11 dia. 4-2R 34.1 25±0.1 53±1.5 9±0.2 9.2±0.2 5±0.2 Two, M5 × 0.8 tapped hole *2 30.2±0.2 *1. All the holes with 5.2 dia. must be used with M5 × 10 Allen-head bolts. *2. All the M5-tapped holes must be used with M5 hexagonal flat head bolts. +0.2 Four, 5.2+0.2 0 dia. holes *1 D4C-P020 (For D4CC-@024) Note: Four hexagonal flat head bolts (M5 × 0.8, length: 10), two Allen-head bolts (M5 × 0.8, length: 15), and two spring pins (4 × 14) are included.

Refer to Safety Precautions for All Limit Switches. Operating Environment

• Seal material may deteriorate if a Switch is used outdoor or where subject to special cutting oils, solvents, or chemicals. Always appraise performance under actual application conditions and set suitable maintenance and replacement periods.
• Install Switches where they will not be directly subject to cutting chips, dust, or dirt. The Actuator and Switch must also be protected from the accumulation of cutting chips or sludge.
• Constantly subjecting a Switch to vibration or shock can result in wear, which can lead to contact interference with contacts, operation failure, reduced durability, and other problems. Excessive vibration or shock can lead to false contact operation or damage. Install Switches in locations not subject to shock and vibration and in orientations that will not produce resonance.
• The Switches have physical contacts. Using them in environments containing silicon gas will result in the formation of silicon oxide (SiO 2) due to arc energy. If silicon oxide accumulates on the contacts, contact interference can occur. If silicon oil, silicon filling agents, silicon cables, or other silicon products are present near the Switch, suppress arcing with contact protective circuits (surge killers) or remove the source of silicon gas. Mounting
• Make sure that the plate to which the D4CC is mounted is flat. If the plate is warped or has protruding parts, the D4CC may not malfunction.
• A maximum of 6 Switches may be group-mounted. In this case, pay attention to the mounting direction so that the convex part of the group-mounting guide on one Switch fits into the concave part of the guide on the other Switch as shown in the figure below. For group mounting, the mounting panel must have a thickness (t) of 6 mm min.
• Be sure to tighten each screw to the proper tightening torque as shown in the table. * By removing the two screws from the head, the head direction can be rotated 180°. After changing the head direction, re-tighten to the torque specified above. Be careful not to allow any foreign substance to enter the Switch. Operation
• Operation method, shapes of cam and dog, operating frequency, and overtravel have a significant effect on the service life and precision of a Limit Switch. For this reason, the dog angle must be 30° max., the surface roughness of the dog must be 6.3S min. and hardness must be Hv400 to 500.
• To allow the plunger-type actuator to travel properly, adjust the dog and cam to the proper setting positions. The proper position is where the plunger groove fits the bushing top.
• To allow the roller lever-type actuator to travel properly, adjust the dog and cam so that the arrow head is positioned between the two convex markers as shown below.
• Properly adjust the stroke of the center roller lever along with the dog or cam so that the concave part (A) of the head is located between the convex parts of the head as shown below when the center roller lever is pressed by the dog or cam.
• Refer to the following to adjust the stroke of the lever based on the mounting hole level. Precautions for Correct Use No. Type Appropriate tightening torque * (1) M5 Allen-head bolt 4.90 to 5.88 N·m (2) M3.5 head mounting screw 0.78 to 0.88 N·m (3) M5 Allen-head bolt 4.90 to 5.88 N·m Not Suitable Suitable Two, 5.2-dia. or M5 screw holes 25±0.1 Mounting Holes Mounting plate16 mm t Group-mounting guide (Front: convex Rear: concave) Group Mounting (3) (2) (1) Bushing top Dog Groove 2.8 mm Arrow head Convex marker Proper range A Proper range A Convex parts of head Proper range Prope r range Proper range Proper range 44.9 (Total Travel Position) 65.3 to 64.6 (Operating Position)

• Connect the plug connector (B) to the connector threads (C) of the D4CC. Then firmly turn the plug connector by hand so that the connector threaded portion (C) will be completely covered by the plug connector (B) so that space (A) will be almost 0.
• Do not use any tools, such as pliers, to tighten the plug connector, otherwise the plug connector may become damaged. Make sure, however, that the plug connector is tightened securely, otherwise the rated degree of protection of the D4CC may not be maintained. Furthermore, the plug connector may be loosened by vibration. Others
• If failures, such as reset failures, in the plunger model are possible, use a model that has a rubber cap.
• Do not expose the Switch to water exceeding 70°C or use it in steam. D4CC (A) (C) (B) (A) (B) D4CC Properly Tightened Connector

Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:  Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.  Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.  Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2012.9 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2012 All Right Reserved.