D40ML-P1-B-10M

D40ML OMRON | Alldatasheet

Document overview

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Technical content

RFID Magnetic Locking Safety Switches D40ML Series Magnetic latching combines with RFID technology to deliver high holding force and tamper resistance

• RFID provides a high degree of tamper resistance.
• Clean/Sanitize in Place – stainless steel versions are rated IP69K
• LEDs support easy fault diagnosis
• Install up to 20 switches in series
• Residual magnetism acts as light door latch after unlocking
• Two actuator types - Basic – all actuators in the system are identically coded. - Unique – every actuator is individually coded. 32,000,000 codes - Both offer tolerance for misalignment
• Two switch sizes provide multiple holding force options Medium Duty - Stainless Steel: F1max (typical) 600N, Fzh 450N - Plastic and Diecast: F1max (typical) 900N, Fzh 675N Heavy Duty - Stainless Steel: F1max (typical) 950N, Fzh 700N Plastic and Diecast: F1max (typical) 1500N, Fzh 1150N
• Three case materials - Plastic, diecast metal, 316 stainless steel
• For use on machines with no rundown time if power is lost Shown in Guard Closed PositionShown in Guard Open Position Switch Status Guard Green LED Yellow LED Safety Output Locked Closed Steady Off Closed Solenoid Power OFF (unlocked) Closed Flashing Off Open Guard Open Open Off Steady Open Door Forced Open Open Off Flashing Open Green LED indicates CLOSED Yellow LED indicates OPEN Diagnostic Indicator Function LISTED Stainless Steel Plastic Die-cast Metal

Product Description Model Number Stainless Steel; IP69K; 950N; Basic Code; Actuator D40ML-SS1-B-ACT Stainless Steel; IP69K 600N; Basic Code; Actuator D40ML-SS2-B-ACT Diecast Metal; IP67; 1500N; Basic Code; Actuator D40ML-M1-B-ACT Diecast Metal; IP67; 900N; Basic Code; Actuator D40ML-M2-B-ACT Plastic; IP67; 1500N; Basic Code; Actuator D40ML-P1-B-ACT Plastic; IP67; 900N; Basic Code; Actuator D40ML-P2-B-ACT Note: Spare actuators are not available for uniquely coded switches. Case Material Holding Force F1max (typical) Actuator Type Cable Configuration Model Number

316 Stainless Steel

(IP69K) 600N Unique 5m Cable D40ML-SS2-U-5M 10m Cable D40ML-SS2-U-10M Pigtail w/ M12 Connector D40ML-SS2-U-M12 Basic 5m Cable D40ML-SS2-B-5M 10m Cable D40ML-SS2-B-10M Pigtail w/ M12 Connector D40ML-SS2-B-M12 950N Unique 5m Cable D40ML-SS1-U-5M 10m Cable D40ML-SS1-U-10M Pigtail w/ M12 Connector D40ML-SS1-U-M12 Basic 5m Cable D40ML-SS1-B-5M 10m Cable D40ML-SS1-B-10M Pigtail w/ M12 Connector D40ML-SS1-B-M12 Plastic (IP67) 900N Unique 5m Cable D40ML-P2-U-5M 10m Cable D40ML-P2-U-10M Pigtail w/ M12 Connector D40ML-P2-U-M12 Basic 5m Cable D40ML-P2-B-5M 10m Cable D40ML-P2-B-10M Pigtail w/ M12 Connector D40ML-P2-B-M12 1500N Unique 5m Cable D40ML-P1-U-5M 10m Cable D40ML-P1-U-10M Pigtail w/ M12 Connector D40ML-P1-U-M12 Basic 5m Cable D40ML-P1-B-5M 10m Cable D40ML-P1-B-10M Pigtail w/ M12 Connector D40ML-P1-B-M12 Diecast Metal (IP67) 900N Unique 5m Cable D40ML-M2-U-5M 10m Cable D40ML-M2-U-10M Pigtail w/ M12 Connector D40ML-M2-U-M12 Basic 5m Cable D40ML-M2-B-5M 10m Cable D40ML-M2-B-10M Pigtail w/ M12 Connector D40ML-M2-B-M12 1500N Unique 5m Cable D40ML-M1-U-5M 10m Cable D40ML-M1-U-10M Pigtail w/ M12 Connector D40ML-M1-U-M12 Basic 5m Cable D40ML-M1-B-5M 10m Cable D40ML-M1-B-10M Pigtail w/ M12 Connector D40ML-M1-B-M12

Ordering Information

D40ML Series RFID Magnetic Locking Safety Switches Accessories Product Description Model Number Quick Disconnect Cable, 8-pin M12 to Flying Leads, PVC Jacket, 5 Meter Length D40ML-CBL-M12-5M Quick Disconnect Cable, 8-pin M12 to Flying Leads, PVC Jacket, 10 Meter Length D40ML-CBL-M12-10M

D40ML Series RFID Magnetic Locking Safety Switches Codes and Standards: IEC 60947-5-3:2013, EN 60947-5-1:2004 + AC:2005 + A1:2009, EN 60947-1:2007 + A1:2011, EN ISO 13849-1:2008 + AC:2009, EN 62061:2005 + AC:2010 + A1:2013, ISO 14119:2013, UL508 Safety Classification and Reliability Data: Minimum Switched Current: 10V DC 1mA Dielectric Withstand: 250VAC Insulation Resistance: 100 MW Shock Resistance: 11ms 30G Vibration Resistance: 10 Hz to 55 Hz, 1 mm amplitude Switching Distance: S ao 1 mm Close; Sar 10 mm Open Misalignment Between switch and actuator, 2 mm in any direction Switching Frequency: 1.0 Hz maximum Response Time (On-->Off): 10 ms max. Operating Time (Off -->On): 150 ms Approach Speed: 200mm/m to 1000mm/s Body Material: D40ML-P_: Plastic D40ML-M_: Diecast Metal D40ML-SS_: 316 Stainless Steel Actuator Seal: Silicone Encapsulation: High Temperature Epoxy Operating Temperature Range: -25C to + 40C Ambient Operating Humidity: up to 90% at 25C ~ 40C Enclosure Protection: IP67 (Plastic or Diecast Metal) IP69K (Stainless steel versions with flying leads) Cable Type: PVC 8 core, 6mm outer diameter Mounting Bolts: 2 x M5 Tightening torque 1.0 Nm Mounting Position: Any Power Supply: 24VDC ± 10% (selv / pelv) Power Consumption: Unlocked: 50 mA max. Locked: 500 mA max. Holding Force: Medium Duty - Stainless Steel: F1 max (typical) 600N, Fzh 450N - Plastic and Diecast: F1max (typical) 900N, Fzh 675N Heavy Duty - Stainless Steel: F1 max (typical) 950N, Fzh 700N - Plastic and Diecast: F1max (typical) 1500N, Fzh1150N Max. Switched Current (Outputs): 200mA (min. internal resistance 8.5 Ohms) Auxiliary Signal Door open (24 VDC), Door closed (0 VDC) 200 mA max. Characteristic Data according to EN ISO13849-1: PLe : If both channels are used in combination with a SIL3/PLe control device Category : Cat. 4 MTTFd : 1100a Diagnostic Coverage DC : 99% (high) Number of operating days per year: : d op = 365d Number of operating hours per day: hop = 24h B10d: Not mechanical parts implemented Characteristic Data according to IEC62061 (used as a sub system): Safety Integrity Level: SIL3 PFH (1/h): 4.77E-10 Corresponds to 4.8% of SIL3 PFD: 4.18E-05 Corresponds to 4.2% of SIL3 Proof Test Interval T 1: 20a Information with regard to UL508 Use LVLC or Class 2 supply. Type 1 enclosure. When the product use deviates from these assumptions (different load, operating frequency, etc.) the values must be adjusted accordingly. Specifications

Non-Contact RFID Locking Switch Wiring Diagram Quick Connect (CC) M12 8-way male plug Conductor Colors Function Power Rating

8 Orange Lock Applied

(24 VDC +/- 10%) 500mA Max

5 Brown Auxiliary Signal

(Door Open/Closed) +24 VDC (200mA)

4 Yellow Safety Output 2

6 Green Safety Output 2

1 White Safety Output 1

7 Black Safety Output 1

3 Blue 0 VDC

2 Red +24 VDC +/- 10%

• Blue + Red Solenoid Supply 24 VDC Aux Safety Output 2 Safety Output 1 External Supply 24 VDC Cable Wiring D40ML Series RFID Magnetic Locking Safety Switches Typical Operating Distance Note: DO NOT use switch and actuator as a guard door stop.

D40ML Heavy Duty Switch Dimensions (mm) D40ML Medium Duty Switch Dimensions (mm) Dimensions Installation:

• Installation of all D40ML series safety switches must be in accordance with a risk assessment for the individual application.
• The use of a safety relay is required for monitoring RFID coded switches. These relays monitor two redundant circuits as per ISO13849-1 for up to PLe/Category 4 protection.
• D40ML series switches are designed to operate with most dual channel safety relays to satisfy EN60947-5-3.
• M5 mounting bolts must be used to mount the switches. Tightening torque for mounting bolts to ensure reliable fixing is 1.0 Nm. Always mount on non- ferrous materials.
• Do not mount adjacent switches or actuators closer than 30mm.
• To achieve nominal holding force ensure face-to-face alignment of magnetic parts.
• After installation always check each switch function by opening and closing each guard individually in turn and ensuring that the Green LED on the switch and the LEDs on the safety relay are illuminated when the switch is closed and are extinguished when the switch is open. Check that the machine stops and cannot be re-started when each switch is open. Maintenance/Safety Checks: Monthly: Check alignment of actuator and look for signs of mechanical damage to the switch casing or cables. The safety functions and mechanics must be tested regularly. For applications where infrequent guard access is foreseeable, the system must have a manual function test to detect a possible accumulation of faults. At least once per month for PLe Cat3/4 or once per year for PLd Cat3 (ISO13849-1). Where possible it is recommended that the control system of the machine demands and monitors these tests, and stops or prevents the machine from starting if the test is not done. (ISO14119). Check that the machine stops and cannot be re-started when each switch is open. NOTE: The safety outputs will only close when the actuator is in place and the lock magnet is energized. Forcing open of the lock will cause the safety outputs to open. IMPORTANT: The guard holding has no interlock function. The Risk Assessment for the particular application should include the risk of spare actuators. Spare actuators should not be readily available and must be securely controlled. Record any RFID codes as required by factory rules or with reference to any risk assessment for the particular application and user location. D40ML Series RFID Magnetic Locking Safety Switches

D40ML Series RFID Magnetic Locking Safety Switches KM1 Black White Yellow Green KM2 Feedback Loop D40ML Lock Signal 24VDC T11A1 T12 T31 T32 T33 13 23 Power Supply Circuit Safety Input 1 Safety Input 2 Reset/ Feedback Input Auxiliary Output Safety Output (Instantaneous) T22T21 A2 PLC Etc. X1 14 24 KM1 KM2 24V M KM1 KM2 Device S1 : Emergency stop switch S2: Reset switch KM1, KM2: Contactor M: 3-phase motor Orange Brown AUX D40ML to G9SE-201 (up to Safety PLe acc. EN ISO 13849-1) D40ML to G9SE-201 - Series Connections (up to Safety PLd acc. EN ISO 13849-1, maximum 20 switches) G9SE T11 T21 T12 T22 Black White Yellow Green Black White Yellow Green Black White Yellow Green Brown AUX Orange Lock Signal 24VDC Orange Lock Signal 24VDC Orange Lock Signal 24VDC Brown AUX Brown AUX

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