D2410 SENSATA | Alldatasheet

Document overview

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Technical content

Features

  • Ratings from 10A to 125A @ 24-280 VAC
  • SCR output for heavy industrial loads
  • Zero voltage or instantaneous turn-on outputs
  • UL/CSA/TUV Approved, CE Compliant to EN60950-1
  • Improved SEMS screw and washer
  • Redesigned housing with anti-rotation barriers
  • AC or DC control
  • Direct bond copper substrate
  • EMC compliant to Level 3
  • Direct power lead frame
  • Epoxy free design PRODUCT SELECTION Control Voltage 3-32 VDC 90-280 VAC 18-36 VAC Note: Not all part number combinations are available. Contact Crydom Technical support for information on the availability of a specific part number. Control Voltage Input Status LED Rated Load Current Operating Voltage 24: 24-280 VAC Termination Overvoltage Protection A 24 10 E K P G S H -10 ORDERING OPTIONS Required for valid part number For options only and not required for valid part number 10: 10 Amps 75: 75 Amps 125: 125 Amps 25: 25 Amps 90: 90 Amps 50: 50 Amps 110: 110 Amps Blank: Screw F: Quick Connect (Up to 50 Amps only) K: Hex standoffs A: 90-280 VAC D: 3-32 VDC AxxxxE: 18-36 VAC Blank: Not Included P: Included Blank: Not Included G: Included Switching Type Snubber Thermal Pad Blank: Not Included S: Included Blank: Not Included H: Included Blank: Zero Voltage Turn-On -10: Instantaneous Turn-On (4) SERIES 1 | 240 VAC (3) (1) (2) 10A 25A 50A 75A 90A 110A 125A D2410 D2425 D2450 D2475 D2490 D24110 D24125 A2410 A2425 A2450 A2475 A2490 A24110 A24125 A2410E A2425E A2450E A2475E A2490E A24110E A24125E Page 1

www.sensata.comCopyright © 2021 Sensata Technologies, Inc. OUTPUT SPECIFICATIONS (5)

Description

Operating Voltage (47-440Hz) [Vrms] (6) Transient Overvoltage [Vpk] Maximum Off-State Leakage Current @ Rated Voltage [mArms] (7) Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec] Maximum Load Current [Arms] (2)(8) Minimum Load Current [mArms] Maximum 1 Cycle Surge Current (50/60Hz) [Apk] Maximum On-State Voltage Drop @ Rated Current [Vrms] Thermal Resistance Junction to Case (Rjc) [°C/W] Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] Minimum Power Factor (at Maximum Load) (3) INPUT SPECIFICATIONS(5) Description D24xx A24xx A24xxE Control Voltage Range 3-32 VDC 90-280 Vrms 18-36 Vrms Maximum Reverse Voltage -32 VDC - - Minimum Turn-On Voltage 3.0 VDC (9) 90 Vrms 18 Vrms Must Turn-Off Voltage 1.0 VDC 10 Vrms 4 Vrms Minimum Input Current [mA] 7 5 16 Maximum Input Current [mA] 12 10 20 Nominal Input Impedance [Ohms] Current Regulated Maximum Turn-On Time [msec] 1/2 Cycle (10) 20 20 Maximum Turn-Off Time [msec] 1/2 Cycle 30 30 GENERAL SPECIFICATIONS (5) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) 4000 Vrms Minimum Insulation Resistance (@ 500 VDC) 109 Ohm Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range -40 to 80 °C Ambient Storage Temperature Range -40 to 125 °C Weight (typical) 2.6 oz (74.9g) Housing Material UL 94 V-0 Baseplate Material Aluminum Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7 Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2.0-2.2 SSR Mounting Screw Torque Range (in-lb/Nm) 18-20 / 2.0-2.2 Humidity per IEC60068-2-78 93% non-condensing LED Input Status Indicator w/”G” option (green) MTBF (Mean Time Between Failures) at 40°C ambient temperature (11) 11,641,553 hours (1,328 years) MTBF (Mean Time Between Failures) at 60°C ambient temperature (11) 7,210,376 hours (823 years) Input/Load Terminal Screw Torque Range (in-lb/Nm) w/”K” option 8-10 / 0.9-1.13(2) Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC WIRING DIAGRAM S OLI D S T A T E R ELA Y OUTPUT INPUT Load (12) V 4 (– / ) 3 (+ / ) 1 ( ) 2 ( ) AC Recommended Wire Sizes Terminals Wire Size (Solid / Stranded) Wire Pull-Out Strength (lb)[N] Input Output 24 AWG (0.2 mm 2) / 0.2 [minimum] 2 x 12 AWG (3.3 mm 2) / 3.3 [maximum] 20 AWG (0.5 mm 2) / 0.518 [minimum] 2 x 10 AWG (5.3 mm 2) / 5.3 2 x 8 AWG (8.4 mm 2) / 8.4 [maximum] 10 [44.5] 90 [400] 30 [133] 110 [490] 90 [400] Input Current vs Input Voltage Standard Regulated DC Input Input Current (mA) 0 5 10 15 20 25 30 DC Input Voltage 125A110A90A75A50A25A10A 24-280 24-280 24-280 24-280 24-280 24-280 24-280 600 600 600 600 600 600 600 1 1 1 1 1 1 1 500 500 500 500 500 500 500 10 25 50 75 90 110 125 150 150 150 150 150 250 250 115/120 239/250 597/625 954/1000 1145/1200 1432/1500 1670/1750 66/60 285/259 1770/1621 4555/4150 6560/5976 10249/9338 13950/12709 Page 2

www.sensata.comCopyright © 2021 Sensata Technologies, Inc. EQUIVALENT CIRCUIT BLOCK DIAGRAMS AC AC AC Trigger Circuit Current Limiter AC AC/DC Converter (13) (14) (15) Diagram: Series 1 AC control +DC -DC AC Trigger Circuit Current Limiter AC (13) (14) (15) Diagram: Series 1 DC control MECHANICAL SPECIFICATIONS (5) Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination

1 OUTPUT 2

4 INPUT 3

1.1 [27.9] 0.49 [12.4] Mounting Hole/Slot 0.19 [4.9] DIA. 0.89 [22.6] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.0 [25.4] 1.75 [44.5] Hex Standoff Termination (“K” Option) 1.1 [27.9] 0.49 [12.4] Mounting Hole/Slot 0.19 [4.9] DIA. 1.04 [26.4] 1.88 [47.6] 1.70 [43.2] 2.25 [57.3] 1.0 [25.4] 1.75 [44.5] 0.93 [23.6] (4 places) 1.0 [25.4] (2 places) (2) Quick Connect Termination (“F” Option) - Up to 25 Amp (1) 0.19 [4.9] DIA. 1.58 [40.2] 0.49 [12.4] Faston Terminal(16) 0.25 x 0.032 (2 places) 1.31 [33.4] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.40 [35.6] 1.75 [44.5] Faston Terminal(16) 0.187 x 0.020 (2 places) 1.25 [31.8] Quick Connect Termination (“F” Option) - Up to 50 Amp (1) S OLI D S T A T E R ELA Y OUTPUT INPUT Mounting Hole/Slot 0.19 [4.9] DIA. 1.58 [40.2] 0.49 [12.4] Faston Terminal(16) 0.25 x 0.032 (4 places) 1.31 [33.4] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.40 [35.6] 1.75 [44.5] Faston Terminal(16) 0.187 x 0.020 (2 places) 1.25 [31.8] 0.63 [16.0] 0.45 [11.4] (2 places) Page 3

www.sensata.comCopyright © 2021 Sensata Technologies, Inc. SURGE CURRENT INFORMATION 100 120 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 10 A 100 150 200 250 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 25 A 100 200 300 400 500 600 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 50 A 100 200 400 300 500 600 700 900 800 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 75 A 150 450 300 600 750 900 1200 1050 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 90 A 300 600 900 1200 1500 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 110 A 200 400 800 600 1000 1200 1400 1800 1600 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 125 A Non repetitive peak surge current at Tj initial 40ºC. Page 4

www.sensata.comCopyright © 2021 Sensata Technologies, Inc. THERMAL DERATE INFORMATION 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 10 A 3ºC/W 5ºC/W No Heatsink 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 25 A 1.5ºC/W 2ºC/W 3ºC/W 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 50 A 0.7ºC/W 1ºC/W 1.5ºC/W 2ºC/W 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 75 A 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 90 A 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W 120 100 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 110 A 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W 100 120 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 125 A 0.5ºC/W 0.7ºC/W 1ºC/W Page 5

www.sensata.comCopyright © 2021 Sensata Technologies, Inc. AGENCY APPROVALS AND CERTIFICATIONS Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge – Level 3 IEC 61000-4-4 : Electrically Fast Transients – Level 3 IEC 61000-4-5 : Electrical Surges – Level 3 IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-55 Hz IEC 60068-2-27 : Shock Resistance 15g/11ms E116949 LR81689 ACCESORIES Part number: KS101 Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment. Protective Cover Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. New Accessories! Protective Cover & Hardware Kits Recommended Accessories Cover Hardware Kit Heat Sink Part No. Thermal Resistance [ºC/W] Lug Terminal Thermal Pad KS101 HK1 HK4 HS501DR HS301 / HS301DR HS251 HS202 / HS202DR HS201 / HS201DR HS172 HS151 / HS151DR HS122 / HS122DR HS103 / HS103DR HS101 HS073 HS072 HS053 HS033 HS023 5.0 3.0 2.5 2.0 2.0 1.7 1.5 1.2 1.0 1.0 0.7 0.7 0.5 0.36 0.25 TRM1 TRM6 HSP-1 HSP-2 GENERAL NOTES (1) Single pair (up to 25A) Double pair* (up to 50A). *Caution: User must connect both pairs. (2) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support. (3) Output will self trigger between 450-600Vpk, Min. power factor 0.7 or higher, not suitable for capacitive loads. (4) Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only. (5) All parameters at 25°C unless otherwise specified. (6) For “S” option, operating voltage frequency is 47-63Hz. (7) For parts with option “S” maximum leakage current is 10mA. (8) Heat sinking required, see derating curves. (9) Increase minimum voltage by 1V for operations from -20 to -40°C. (10) Turn-on time for instantaneous turn-on versions is 0.02 msec (DC control Models). (11) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). (12) Load can be wired to either SSR output terminal 1 or 2. (13) Elective Input Status LED, “G” option (14) Elective Overvoltage Protection, “P” option. (15) Elective Internal Snubber, “S” option. (16) Mechanical dimensions vary from G3 models. For additional information or specific questions, contact Crydom Technical Support. Page 6 (exept 110A & 125A models)

CONTACT USSensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements, improvements and other changes to its data sheets or components without notice. Buyers are authorized to use Sensata data sheets with the Sensata component(s) identified in each particular data sheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE OF THE DATA SHEETS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATA SHEETS OR USE THEREOF. All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA. www.sensata.comCopyright © 2021 Sensata Technologies, Inc. Americas +1 (877) 502 5500 – Option 2 sales.crydom@sensata.com Europe, Middle East & Africa +44 (1202) 416170 ssr-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 Rev. 04/01/21 ECN 21039 FDE-07-01 Rev. B Page 7 WARNINGS RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE

  • The product’s side panels may be hot, allow the product to cool before touching.
  • Follow proper mounting instructions including torque values.
  • Do not allow liquids or foreign objects to enter this product. Failure to follow these instructions can result in serious injury, or equipment damage. HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
  • Disconnect all power before installing or working with this equipment.
  • V erify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury.