1-DC_V01 SENSATA | Alldatasheet

Document overview

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Technical content

Features

  • Ratings from 60 A to 100 A @ 100 VDC
  • Mosfet Output
  • UL Approved, CE Compliant to EN60950-1
  • Improved SEMS screw and washer
  • Redesigned housing with anti-rotation barriers
  • DC control
  • EMC Compliant to Level 3
  • Epoxy Free Design PRODUCT SELECTION SPECIFICATIONS Control Voltage 60 A 80 A 100 A 3.5-32 VDC D1D60 D1D80 D1D100 Description 60 A 80 A 100 A Recommended Operating Voltage [Vdc] 1-72 1-72 1-72 Absolute Maximum Rating [Vdc] 100 100 100 Maximum Off-State Leakage Current @ Rated Voltage [mA] 0.1 0.2 0.3 Maximum Load Current [Adc] (1), (3) 60 80 100 Minimum Load Current [mA] (4) 5 5 5 Maximum Surge Current (10msec) [Adc] 180 220 330 Maximum On-State Voltage Drop @ Rated Current [Vdc] 0.6 0.7 0.5 Maximum On-State Resistance [RDS-ON] [Ohms] 0.01 0.008 0.005 Thermal Resistance Junction to Case (Rjc) [°C/W] 0.34 0.34 0.27 Minimum Heat Sink for Rated Current @ 40°C [°C/W] 1 0.5 0.5 Maximum Pulse Width Modulation Frequency [Hz] (5) 1000 900 800 Output (2)

www.sensata.com Page 2 Copyright © 2024 Sensata Technologies, Inc. Description DC Control Control Voltage Range 3.5-32 VDC Maximum Reverse Voltage -32 VDC Minimum Turn-On Voltage (6) 3.5 VDC Must Turn-Off Voltage 1 VDC Minimum Input Current (for on-state) 10 mA Maximum Input Current 15 mA Nominal Input Impedance Current Regulated Maximum Turn-On Time [µsec] 100 Maximum Turn-Off Time [µsec] 100 Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) 3750 Vrms Minimum Insulation Resistance (@ 500 VDC) 109 Ohms Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range (7) -40 to 100 °C Ambient Storage Temperature Range -40 to 125 °C Weight (typical) 2.66 oz (75.5 g) Housing Material UL94 V-0 Baseplate Material Aluminum Input Terminal Screw Torque Range (lb-in/Nm) 13-15 /1.5-1.7 Load Terminal Screw Torque Range (lb-in/Nm) 18-20 / 2-2.2 SSR Mounting Screw Torque Range (lb-in/Nm) 18-20 / 2-2.2 Input/Load Terminal Screw Torque Range (lb-in/ Nm) 1 w/”K” option 8-10 / 0.9-1.13 Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC Humidity per IEC6006 8-2-78 93% non-condensing MTBF (Mean Time Between Failures) at 40°C ambient temperature (8) 21,395,130 hours (2,441 years) MTBF (Mean Time Between Failures) at 60°C ambient temperature (8) 11,545,504 hours (1,317 years) Input (2) General (2)

www.sensata.com Page 3 Copyright © 2024 Sensata Technologies, Inc. WIRING DIAGRAM * Inductive loads must be diode suppressed. Recommended Wire Sizes Terminals Wire Size (Solid / Stranded) Wire Pull-Out Strength (lb)[N] Input 24 AWG (0.2 mm2) / 0.2 [minimum] 10 [44.5] 2 x 12 AWG (3.3 mm2) / 3.3 [maximum] 90 [400] Output 20 AWG (0.5 mm2) / 0.518 [minimum] 30 [133] 2 x 10 AWG (5.3 mm2) / 5.3 110 [490] 2 x 8 AWG (8.4 mm2) / 8.4 [maximum] 90 [400] EQUIVALENT CIRCUIT BLOCK DIAGRAMS SO LI D STAT E RE LA Y OUTPUT INPUT Load V V SO LI D STAT E RE LA Y OUTPUT INPUT V V Load -DC +DC -DC Trigger Circuit Control Circuit +DC 05 10 15 20 25 30 35 Input Current vs Input Voltage Standard Regulated “DC” Inputs Input Current (mA) DC Input Voltage MECHANICAL SPECIFICATIONS (2)

1 OUTPUT +2

4 INPUT +3

1.1 [27.9] 0.49 [12.4] Mounting Hole/Slot 0.19 [4.9] DIA. 0.89 [22.6] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.0 [25.4] 1.75 [44.5] 1.1 [27.9] 0.49 [12.4] Mounting Hole/Slot 0.19 [4.9] DIA. 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.0 [25.4] 1.75 [44.5] 1.04 [26.4] (4 places) 0.93 [23.6] 1.0 [25.4] (2 places) (2 places) *Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination Hex Standoff Termination (“K” Option) 1 * *

www.sensata.com Page 4 Copyright © 2024 Sensata Technologies, Inc. SURGE CURRENT INFORMATION Duty Factor 10% Duty Factor 20% Duty Factor 50% Pe riod Pu lse Wide For Pulse Width Modulation applications select the curve according duty factor and pulse duration as following. (i) for Single Surge Pulse Tc=40°C ;Tj 175°C (ii) for Repetitive Surge Pulse Tc=40°C ;Tj 130°C Duty Factor = Pulse Width Period x100 (%) 20 30 40 50 60 70 80 90 100 D1D60 1°C/W 2°C/W 5°C/W Load Current (Amps) Ambient Temperature (ºC) 20 30 40 50 60 70 80 90 100 D1D80 0.5°C/W 1.5°C/W 3°C/W 5°C/W Load Current (Amps) Ambient Temperature (ºC) 100 20 30 40 50 60 70 80 90 100 D1D100 0.5°C/W 1.5°C/W 3°C/W 5°C/W Load Current (Amps) Ambient Temperature (ºC) 0.1 1 10 100 10000.1 1 10 100 1000 100 150 200 250 300 350 Surge Current (Amp) Surge Duration (msec ) D1D60 100 150 200 250 300 350 400 450 500 550 600 Surge Current (Amp) Surge Duration (msec ) D1D80 200 400 600 800 Surge Current (Amp) Surge Duration (msec ) D1D100 0.1 1 10 100 1000 THERMAL DERATE INFORMATION

www.sensata.com Page 5 Copyright © 2024 Sensata Technologies, Inc. ACCESSORIES Recommended Accessories Cover Hardware Kit Lug Terminal Thermal PadHeat Sink Part No. Thermal Resistance [ºC/W] KS101 HK1 HK4 HS501DR HS301 / HS301DR HS251 HS201 / HS201DR HS202 / HS202DR HS172 HS151 / HS151DR HS122 / HS122DR HS103 / HS103DR HS101 HS073 HS072 HS053 HS033 HS023 5.0 3.0 2.5 2.0 2.0 1.7 1.5 1.2 1.0 1.0 0.7 0.7 0.5 0.36 0.25 TRM1 TRM6 HSP-1 HSP-2 Not all part number combinations are available. Contact Sensata Technical Support for information on the availability of a specific part number. D: 1-DC Series Operating Voltage 1D: 1-100 VDC Rated Load Current 60: 60 Amps 80: 80 Amps 100: 100 Amps Termination Blank Blank: Screws & clamps K: Installed standoffs with 1 screws for PC Board mounting ORDERING OPTIONS Example : D1D60K Required for valid part number For options only and not required for valid part number D 1D 60 K

(1)(1) (2) (3) (4) (5) (6) (7) (8) Page 7 www.sensata.com CONTACT US Americas +1 (877) 502 5500 sales.crydom@sensata.com Europe, Middle East & Africa +44 (1202) 416170 ssr-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 Copyright © 2024 Sensata Technologies, Inc. Sensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements, improvements and other changes to its data sheets or components without notice. Buyers are authorized to use Sensata data sheets with the Sensata component(s) identified in each particular data sheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE OF THE DATA SHEETS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATA SHEETS OR USE THEREOF. All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA. Rev. 03/12/2024 ECN 20981 FDE-07-01 Rev. B WARNINGS AGENCY APPROVALS & CERTIFICATIONS E116950 RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE

  • The product’s side panels may be hot, allow the product to cool before touching
  • Follow proper mounting instructions including torque values
  • Do not allow liquids or foreign objects to enter this product Failure to follow these instructions can result in serious injury, or equipment damage. HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
  • Disconnect all power before installing or working with this equipment
  • V erify all connections and replace all covers before turning on power Failure to follow these instructions will result in death or serious injury. IEC 61000-4-2 Electrostatic Discharge Level 3 IEC 61000-4-4 Electrically Fast Transients Level 3 Vibration Resistance: IEC 60068-2-6 : Amplitude Range 10-55 Hz, Displacement 0.75mm Shock Resistance: IEC 60068-2-27 : Peak Acceleration 15g, Duration11msec Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Sensata Technical Support. All parameters at Tc=25°C unless otherwise specified. Heat sinking required, see derating curves. Low current loads and high ambient temperature can affect turn-on time. 8 VDC Minimum control voltage. Resistive loads only. Consider switching losses; at maximum frequency reduce to 75% output current. Increase minimum voltage by 1V for operations from -20 to -40°C. Decrease maximum control voltage 1.35V/°C above 80°C ambient temperature. All parameters at 50% power rating and 100% duty cycle. For Additional information or specific questions, contact Sensata Technical Support