D10

D10 BANNER | Alldatasheet

Document overview

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Technical content

Advanced sensor for use with plastic fiber optics

• Easy-to-set automatic Expert-style TEACH options 1 including static, dynamic, and single-point programming plus manual adjustment for fine-tuning
• 16-bit microcontroller and 12-bit Analog-to-Digital converter for high- performance, low-contrast sensing
• Easy-to-read 4-digit display for TEACH and signal strength readout, plus indicators for a continuous readout of operating status (user configurable)
• Two discrete outputs, PNP or NPN
• Four-mode power and speed selection with automatic cross-talk avoidance circuitry
• Selectable OFF-delay options
• Gate input wire can be used to selectively inhibit sensor outputs from switching
• Models available with visible red (680 nm) or visible green (525 nm) sensing beam
• Models available with 2 m or 9 m (6.5 ft or 30 ft) cable or integral Pico-style quick-disconnect
• Sleek, ultra-slim 10 mm housing, mounts to a standard 35 mm DIN rail WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Models Red Beam Models Green Beam Models Cables2 Discrete Outputs D10DNFP D10DNFPG 2 m (6.5 ft) Cable NPN D10DNFPQ D10DNFPGQ 6-pin Pico-style QD D10DPFP D10DPFPG 2 m (6.5 ft) Cable PNP D10DPFPQ D10DPFPGQ 6-pin Pico-style QD 1 U.S. Patent #5,808,296 2 To order the 9 m (30 ft) PVC cable model, add the suffix "W/30" to the cabled model number. For example, D10DNFP W/30. Models with a quick disconnect require a mating cordset. D10 Expert™ – Dual Discrete Outputs Original Document 64154 Rev. G

8 December 2016

16-bit microcontroller technology makes this possible. using the supplied mounting bracket. trouble-free operation for multiple sensors in one area. For emitter and receiver port locations, see Installation on page 3. Figure 1. D10 Features Toggle to select the condition for which each output will conduct: when the target is present or when the target is absent. Tracking Feature Sets Output 2 to identical settings as Output 1; Output 2 settings can then be revised as desired (see Advanced Setup on page 12).

• Light operate (LO)
• No OFF-delay (t 0)
• Raw signal value (1234)
• Output 1 displayed
• High Speed (HS); 200 μ s response
• Maximum power setting
• Discrete: switchpoint positioned at middle of range 3 See the Super High-Speed note under Sensor Setup. 4 Diffuse mode performance based on 90% reflectance white test card. 5 ø0.010-inch bifurcated fiber not recommended in these speed settings. Contact Banner Engineering for more information. D10 Expert™ – Dual Discrete Outputs 2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 64154 Rev. G

Programming Procedures: Two push buttons, Dynamic (+) and Static (-), may be used to access and set programming parameters. For remote programming, connect a switch or digital input to the gray wire; length of the individual pulses is equal to the value T: 0.04 seconds ≤ T ≤ 0.8 seconds Returning to RUN mode: TEACH and SETUP modes each may be exited in one of two ways: by exercising the 60-second time-out, or by cancelling out of the process. In TEACH mode, the sensor will return to RUN mode without saving any of the new settings; in SETUP mode, the sensor will return to RUN mode but save all of the settings. To cancel out of TEACH mode, press and hold the Static (-) button for 2 seconds; to cancel out of SETUP mode, press and hold both the Static (-) and Dynamic (+) buttons for 2 seconds. Output 2: The setpoint(s) for each output can be set independently of one another (see Super-High Speed Operation). However, the functional range available for output 2 is dictated by the automatic power and gain settings established for output 1. Whenever output 1 is taught, output 2 also must be retaught. Applications hint: teach the weakest signal on output 1 first. Installation Install the product on a 35 mm DIN rail or the included mounting bracket. Plastic Fiber Emitter Port Plastic Fiber Receiver Port Slides Up to Release Fibers Wiring Diagrams NPN Output Models 12-24V dc Load Teach Gate Load PNP Output Models 12-24V dc Load Teach Gate Load Key 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray 6 = Pink Quick disconnect (QD) wiring diagrams are functionally identical. Configuration Instructions Active Channel Select

• Selects which channel to teach
• Displays channel configuration information. D10 Expert™ – Dual Discrete Outputs P/N 64154 Rev. G www.bannerengineering.com - Tel: +1-763-544-3164 3

1. TEACH the Sensing Conditions.

continuing to hold the Dynamic button. continuing to hold the remote line low (to ground). Push Button Release the Dynamic button.

• Display flashes “ PASS,” followed by a number (denoting contrast); see Figure 5 on page
• Sensor returns to RUN mode with new settings
• Arrow icon turns green TEACH conditions not accepted
• Display flashes “ FAIL”
• Arrow icon remains red
• Sensor returns to RUN mode (Arrow icon turns green) without changing settings Remote Input Release the remote line/switch. Single-Point Window Set
• Sets a single ON condition that extends 200 counts above and below the taught condition (including ±100 counts hysteresis)
• All other conditions (lighter or darker) result in OFF output
• Sensing window size (sensitivity) is adjustable using “+” and “-” buttons (see Manual Adjust on page 10) Window Set is most useful when a product may not always appear in the same place, or when other signals may appear. Window Set designates a sensing window, with the Output ON condition inside the window, and the Output OFF conditions outside the window. The sensor accepts a single sensing condition, and adds switching thresholds and hysteresis above and below that condition to create a sensing window. Output ON and OFF conditions can be reversed by changing Light/Dark Operate status in Setup mode. Window Set and Manual Adjust Using Manual Adjust with Window Set expands or contracts the size of the window. Sensor positions window thresholds ± 100 counts from the presented condition Darkest(no signal) Most Light(saturatedsignal) TaughtCondition 200 countsHysteresis100 counts Hysteresis100 counts Output OFF Output OFFOutput ON Sensing window size adjusted byManual Adjust

Figure 6. Single-Point Window SET and Hysteresis (Light Push Button Press and hold the Static (-) button > 2 seconds.

• Display flashes “ 1St”
• Arrow icon turns red D10 Expert™ – Dual Discrete Outputs 6 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 64154 Rev. G

Remote Input12 a. Present the sensing condition. b. Single-pulse the remote line.

• Display flashes “ 2nd”
• Arrow icon turns red 2. SET the sensing condition. Method Action Result Push Button a. Present the sensing condition. b. Double-click the Static button. TEACH conditions accepted
• Display flashes “ Sn6l,” then "Pt" twice
• Sensor returns to RUN mode with new settings
• Arrow icon turns green TEACH conditions not accepted
• Display flashes “ FAIL” and returns to “1St”
• Arrow icon remains red
• After 60 seconds, the sensor returns to RUN mode (the arrow icon turns green) without changing settings Remote Input Double-pulse the remote line. T T T Single-Point Light Set
• Sets a threshold slightly below the taught condition.
• Any condition darker than the threshold condition causes the output to change state
• Threshold position is adjustable using the “+” and “-” buttons (see Manual Adjust on page 10)
• Recommended for applications where only one condition is known, for example a stable light background with varying darker targets A single sensing condition is presented, and the sensor positions a threshold slightly below the presented condition. When a condition darker than the threshold is sensed, the output either turns ON or OFF, depending on the Light/Dark Operate setting (see Sensor Setup on page 10). Light SET and Light/Dark Operate Selection Light Set teaches the Output OFF condition and forces the sensor into Dark Operate (DO) mode. The sensor can be reconfigured to Light Operate (LO) mode after the condition has been taught (see Sensor Setup on page 10). Threshold position adjusted by Manual Adjust Sensor positions threshold slightly below the presented condition Darkest (no signal) Most Light (saturated signal) Output OFFOutput ON Condition Presented

Figure 7. Single-Point Light Set (Light Operate shown)

Figure 8. Light Set Threshold Offset Push Button13 Press and hold the Static (-) button > 2 seconds.

• Display flashes “ 1St”
• Arrow icon turns red Remote Input14 Single-pulse the remote line. T
• Display flashes “ 2nd”
• Arrow icon turns red 2. SET the Output OFF condition. Method Action Result Push Button a. Present the Output OFF condition. b. Four-click the Static button. Threshold condition accepted
• Display flashes “ Sn6l,” then "Lt" twice
• Sensor returns to RUN mode with new settings
• Arrow icon turns green Threshold conditions not accepted
• Display flashes “ FAIL” and returns to “1St”
• Arrow icon remains red
• After 60 seconds, the sensor returns to RUN mode (the Arrow icon turns green) without changing settings Remote Input a. Present the Output OFF condition. b. Four-pulse the remote line. T T T T T T T 13 0.04 seconds ≤ "Click" ≤ 0.8 seconds 14 0.04 seconds ≤ T ≤ 0.8 seconds D10 Expert™ – Dual Discrete Outputs 8 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 64154 Rev. G

a. Present the Output OFF condition. b. Five-click the Static button. Threshold condition accepted

• Display flashes “ Sn6l,” then "dr" twice
• Sensor returns to RUN mode with new settings
• Arrow icon turns green Threshold condition not accepted
• Display flashes “ FAIL” and returns to “1St”
• Arrow icon remains red
• After 60 seconds, the sensor returns to RUN mode (the Arrow icon turns green) without changing settings Remote Input a. Present the Output OFF condition. b. Five-pulse the remote line. T T T T T T T T T Manual Adjust Manual Adjust is used during Run mode and is accomplished using the push buttons only. Its behavior depends on whether a switching threshold or a sensing window is used. Switching Threshold:
• Fine-tunes sensing sensitivity
• Press “+” to increase; press “-” to decrease Sensing Window:
• Adjusts sensing window size (tolerance) for the single-point target condition
• Press “+” to increase; press “-” to decrease Method Action Result Push Button16 Click "+" to increase, or click "-" to decrease. or Display briefly flashes the threshold setpoint value as it is being changed OR Display flashes"inc" or "dEc" as the window size is adjusted or Remote Input17 Not available with remote programming. n/a Sensor Setup
• Configures sensor display and operating parameters
• Changes are updated instantly
• Click Dynamic (+) or double-pulse remote line to select an option
• Click Static (-) or single-pulse remote line to advance 16 0.04 seconds ≤ "Click" ≤ 0.8 seconds 17 0.04 seconds ≤ T ≤ 0.8 seconds D10 Expert™ – Dual Discrete Outputs 10 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 64154 Rev. G

1. Access SETUP Mode. Method Action Result Push Button18 Press and hold both buttons concurrently for > 2 seconds. The indicator arrow icon 1 is ON red. Remote Input19 Double-pulse the remote line. T T T 2. Select Light/Dark Operate. Method Action Result Push Button a. Click Dynamic (+) to toggle between selections. b. Click Static (-) to save selection and advance to "OFF-Delay." Light Operate

• Display flashes " lo"
• L icon Dark Operate
• Display flashes " do"
• D icon Remote Input a. Double-pulse remote line to toggle between selections. b. Single-pulse remote line to save selection and advance to "OFF-Delay." T T T T 3. Select OFF-Delay Timing Enable. Method Action Result Push Button a. Click Dynamic (+) to toggle between selections. b. Click Static (-) to save selection and advance to "Display." Off (No OFF-Delay)
• " t 0"
• Clock icon OFF 2 to 100 ms OFF-Delay 80,” or “t100”
• Clock icon ONRemote Input a. Double-pulse remote line to toggle between selections. b. Single-pulse remote line to save selection and advance to "Display." T T T T 4. Select Display Parameters. Method Action Result Push Button a. Click Dynamic (+) to toggle between selections. b. Click Static (-) to save selection and advance to "Power/Speed." Raw Signal Value "1234" Percent of excess signal "123P" Remote Input a. Double-pulse remote line to toggle between selections. b. Single-pulse remote line to save selection and advance to "Power/Speed." T T T T 5. Select Speed and Power Combination. 18 0.04 seconds ≤ "Click" ≤ 0.8 seconds 19 0.04 seconds ≤ T ≤ 0.8 seconds D10 Expert™ – Dual Discrete Outputs P/N 64154 Rev. G www.bannerengineering.com - Tel: +1-763-544-3164 11

a. Click Dynamic (+) to toggle between selections. b. Click Static (-) to save selection and return to RUN mode. OR c. Press Static (-) four times to proceed to Advanced Setup. Indicator Arrow Icons 1 and 2 ON Red Super-high-speed (50- μ s response) "SHS" (Complementary outputs; see note below) High-speed (200- μ s response) "HS" High-power (1-ms response) "HP" Super-high-power (2.5-ms response) "SHP" OR See Advanced Setup on page 12. Remote Input a. Double pulse the remote line to toggle between selections. b. Single-pulse the remote line to save selection and return to RUN mode. OR c. Four-pulse the remote line to proceed to Advanced Setup. T T T T T T T T T T T Super-High-Speed Operation Note: Under most conditions, the sensor’s two discrete outputs operate independently. However, the outputs become complementary when operating at Super-High- Speed, due to its extremely fast response time. Only channel 1 is taught/adjusted; channel 2 is complementary to it (output 1 conducts for the taught ON condition, and output 2 conducts for the OFF state). To invert these conditions (output 1 – OFF condition, output 2 – ON), change light/dark operate setting. Advanced Setup

• Advanced adjustments to previously configured sensor display and operating parameters
• Quad-click Static (-) or quad-pulse remote line before exiting “Power and Speed” settings to enter this mode
• Click Dynamic (+) or double-pulse remote line to select an option
• Click Static or single-pulse remote line to advance
• Changes are updated instantly 1. Enter SETUP Mode. Method Action Result Push Button20 From the Power and Speed mode, quad-click the Static (-) button.
• Indicator Arrow Icons 1 and 2 remain red
• Display shows "Tracking Enabled" option Remote Input21 From the Power and Speed mode, quad-pulse the remote line. T T T T T T T 2. Set tracking, if desired. Method Action Result Push Button a. Click Dynamic (+) to toggle between selections. b. Click Static (-) to save selection and advance to "Factory Default." Sets output 2 identical to output 1 Tracking Disabled: Display shows "tr n" Tracking Enabled: Display shows "tr Y" 20 0.04 seconds ≤ "Click" ≤ 0.8 seconds 21 0.04 seconds ≤ T ≤ 0.8 seconds D10 Expert™ – Dual Discrete Outputs 12 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 64154 Rev. G

a. Double-pulse the remote line to toggle between selections. b. Single-pulse the remote line to save selection and advance to "Factory Default." T T T T 3. Return the sensor to the factory default settings, if desired. Method Action Result Push Button a. Click Dynamic (+) to toggle between selections. b. Click Static (-) to save selection and advance to "Display Orientation." Returns to factory default factory settings Factory Default Settings Not Selected: Display shows "Fd n" Factory Default Settings Selected: Display shows "Fd Y" Remote Input a. Double-pulse the remote line to toggle between selections. b. Single-pulse the remote line to save selection and advance to "Display Orientation." T T T T 4. Change the display orientation, if desired. Method Action Result Push Button a. Click Dynamic (+) to toggle between selections. b. Click Static (-) to return to RUN mode. Inverts display to read "upside- down" Normal For example: 1234 Inverted For example: NOTE: Icons do not invert. Remote Input a. Double-pulse the remote line to toggle between selections. b. Single-pulse the remote line to return to RUN mode. T T T T Push Button Lockout

• Prevents unwanted adjustments or tampering of the push buttons
• Push buttons can be enabled or disabled only from the remote line and only during normal RUN mode Method Action Result Push Button22 Not available with push-button programming. Push buttons Disabled
• Display flashes " loc"
• Padlock icon appears
• Sensor remains in RUN mode Push Buttons Enabled
• Display flashes " uloc"
• Padlock icon disappears
• Sensor remains in RUN mode Remote Input23 From RUN mode, quad-pulse the remote line to toggle between selections. T T T T T T T 22 0.04 seconds ≤ "Click" ≤ 0.8 seconds 23 0.04 seconds ≤ T ≤ 0.8 seconds D10 Expert™ – Dual Discrete Outputs P/N 64154 Rev. G www.bannerengineering.com - Tel: +1-763-544-3164 13

Self-Diagnostic Error Modes In the unlikely event that the setup parameters are lost or become corrupt, the display will continuously scroll: “USEr PSF Error.” Reteach the sensor to recover. If the problem persists, contact your Banner representative for further information. Gate Input The pink wire is configured as a gate input. When this wire is pulled low (for example, to the sensor ground; 0–0.5 V dc), it inhibits the outputs from switching, while all other sensor functions continue to be enabled. This feature is useful for controlling when the outputs are allowed to change states. Gate input function response time is 1 millisecond. Specifications Required Fiber-Optic Cable Banner P-Series plastic fibers Sensing Beam Visible red, 680 nm or Visible green, 525 nm , depending on model Supply Voltage and Current 12 to 24V dc (10% maximum ripple) at less than 65 mA, exclusive of load Supply Protection Circuitry Protected against reverse polarity and transient voltages Output Configuration

2 NPN or 2 PNP, depending on model

OFF-state leakage current: < 10 μ A at 24 V dc ON-state saturation voltage: NPN < 1.5 V at 150 mA load PNP < 2.5 V at 150 mA load Output Protection Circuitry Protected against false pulse on power-up and continuous short-circuit Output Response Time Programmable, 50 microseconds, 200 microseconds, 1 millisecond, 2.5 milliseconds NOTE: < 1 second delay on power-up; outputs do not conduct during this time. Adjustments Push-button or remote programming of response time, OFF-delay, light/dark operate, and display Indicators Four-digit digital display plus LED indicators for active channel, push- button lockout, OFF-delay and light/dark operate selection; 2 yellow output indicators Construction Black ABS/polycarbonate alloy (UL94 V-0 rated) housing, clear polycarbonate cover Environmental Rating NEMA 1, IEC IP50 Connections PVC-jacketed 2 m or 9 m (6.5' or 30') 6-wire integral cable or integral 6-pin Pico-style quick-disconnect Operating Conditions Temperature: − 20 °C to +55 °C ( − 4 °F to +131°F) Storage Temperature: − 20 °C to +80 °C ( − 4 °F to +176 °F) 90% at +50 °C maximum relative humidity (non-condensing) Number of Devices, Stacked Ambient Temperature Rating Load Specification 3 55 °C 150 mA 7 50 °C 50 mA 10 45 °C 50 mA Required Overcurrent Protection WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Supply Wiring (AWG) Required Overcurrent Protection (Amps) 20 5.0 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 Certifications D10 Expert™ – Dual Discrete Outputs 14 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 64154 Rev. G

61.3 mm (2.42") 68.1 mm (2.68") 10.5 ± 0.2 mm (typ.) (0.41") Mounting Bracket (included) 35.9 mm (1.41") 7.6 mm 0.30" 9.8 mm (0.39") All measurements are listed in millimeters [inches], unless noted otherwise. Included Bracket Dimensions 10.0 mm (0.39") 35.1 mm (1.38") 10.0 mm (0.39") 15.2 mm (0.60") 2x C'sink ø8.0 mm (0.31") 3.2 mm (0.13") deep ø4.4 mm (0.18") thru 2x 3.5 mm (0.14") 5.0 mm (0.20") 8.6 mm (0.34") 25.4 mm (1.00") 16.0 mm (0.63") 2x ø3.2 mm (0.13") 2.5 mm (0.10") 5.0 mm (0.20") M3 Hardware included: Lock Washer (2) Flat Washer (2) Screws (2) Hex Nuts (2) D10 Expert™ – Dual Discrete Outputs P/N 64154 Rev. G www.bannerengineering.com - Tel: +1-763-544-3164 15

6-Pin Snap-on M8/Pico-Style Cordsets Model Length Style Dimensions Pinout (Female) PKG6Z-2 2 m (6.5 ft) Straight ø 9.0 32 Typ. 6 1 1 - brown 2 = White 3 = Blue 4 = Black 5 = Gray 6 = Pink PKG6Z-9 9 m (30 ft) PKW6Z-2 2 m (6.5 ft) Right-angle ø 10.9 29 Typ. 15 Typ.PKW6Z-9 9 m (30 ft) Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. D10 Expert™ – Dual Discrete Outputs © Banner Engineering Corp. All rights reserved