CX2-B0-14-615-22A CARLINGTECH | Alldatasheet
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Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT 06062
Email: sales@carlingtech.com Application Support: team2@carlingtech.com Phone: 860.793.9281 Fax: 860.793.9231 www.carlingtech.com CX-SeriesCX-Series CIRCUIT BREAKER The CX-Series circuit breaker features a unique and innovative arc-quenching configuration that allows the breaker to safely handle high amperage and high DC voltage applications in a compact package. By using a patent pending magnetic flux boosting terminal configuration, a strong magnetic field is created thus motivating the arc into an enhanced arc chamber improving the breaker’s overall performance and reliability. The permanent magnets located at the entrance of the arc chamber combined with the upper and lower arc runner increase the magnetic blow out force and aid in motivating the arc off of the contacts and into the arc chamber. An enhanced arc chamber features arc splitter retainers with integrated pressurizing walls, which facilitates heat transfer from the arc thereby providing additional cooling and quick transition into the magnetically induced splitter plates. In turn, the twelve (12) splitter plates attract, segment and cool the arc for full extinction Combined, these innovative features make the CX-Series breaker the best in class, providing stable performance even in the most demanding applications. Product Highlights: UL 489 & UL 489B Listed TUV Certified IEC/EN 60947-2 Temperature stable hydraulic-magnetic overcurrent sensing technology Optional relay trip circuit permitting remote operator system shut down Perfect fit for 380VDC Applications Typical Applications: Renewable Energy Power Distribution Units Resources: Download 3D CAD Files IGS STP Watch Product Video
Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 2 | CX-Series Circuit Breaker - Design Features UPPER ARC RUNNER Aids in motivating arc off of movable contact and into arc chamber PATENT PENDING MAGNETIC FLUX BOOSTING TERMINAL CONFIGURATION Design enhances motivation of arc into arc chamber HYDRAULIC/MAGNETIC SENSING COIL ARC SPLITTER RETAINER with integrated pressurizing walls LOWER ARC RUNNER Aids in motivating arc off of stationary contact and into arc chamber LARGE ARC GAP To generate high arc voltages (12) ARC DEIONIZING SPLITTER PLATES MAGNETS CX-Series DESIGN FEATURES
Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 3 CX-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Listed (UL489) configuration and performance capabilities as a Molded Case Circuit Breaker Table C: Lists UL Listed (UL489B) configuration and performance capabilities as a Molded Case Switch Table D: TUV Certified Configuration to IEC / EN 60947-2. Low Voltage Switch gear and Control gear - Circuit Breakers Table B: Lists UL Recognized configurations and performance capabilities as a Component Supplementary Protector
600 DC 2 1 50 - 100 600
600 DC 4 2 110 - 175 600
CX SERIES TABLE C : UL489B LISTED PHOTOVATIC MOLDED CASE SWITCH CONSTRUCTION NOTES VOLTAGE INTERRUPTING RATING (AMPS) CURRENT RATING (AMPS)FREQUENCY POLES CIRCUIT CONFIGURATION SERIES 440 DC 1-63 4,000 CX-SERIES TABLE D : TUV IEC/EN 60947-2 LOW VOLTAGE SWITCH GEAR & CONTROL GEAR / CIRCUIT BREAKER VOLTAGE FREQUENCY CIRCUIT CONFIGURATION MAX. RATING INTERRUPTING CAPACITY ICS / ICU (AMPS) CURRENT RATING (AMPS) POLES 250 D.C. 15 5,000 1 250 / 500 D.C. 15 10,000 2 410 / 205 D.C. 50 10,000 2 SERIES CX SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS VOLTAGE NUMBER OF POLES MAX. RATING FREQUENCY CIRCUIT CONFIGURATION MAX CURRENT RATING AMPS INTERRUPTING CAPACITY (AMPS) 300 D.C. 1 - 75 5,000 1 TC1, OL0, U3 300 D.C. 76 - 125 3,000 1 TC1, OL0, U3 440 D.C. 1 -30 10,000 2 TC1, OL0, U3 440 D.C. 31 - 63 5,000 2 TC1, OL0, U3 600 D.C. 1 - 75 5,000 2 TC1, OL0, U3 600 D.C. 76 - 115 3,000 2 TC1, OL0, U3 SWITCH ONLY1 600 D.C. 1 - 115 ---- 2 or 3 --- SERIES CX SERIES TABLE B : UL1077 COMPONENT SUPPLEMENTARY PROTECTOR APPLICATION CODE VOLTAGE NUMBER OF POLESMAX. RATING FREQUENCY CIRCUIT CONFIGURATION MAX CURRENT RATING AMPS INTERRUPTING CAPACITY (AMPS) Notes: 1 Two poles in series. 2 Two poles in series in parallel with 2 poles in series. Notes:
1 Requires inclusion of a relay trip voltage coil
*Manufacturer reserves the right to change product specification without prior notice.
Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 4 | CX-Series Circuit Breaker - General Specifications O H M S 0.1 100 1 10010 0.001 0.01 0.10.01 1000 AMPERE RATING RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) Current (amps) Tolerance (%) 0.1 -5.0 15% 5.1-20.0 25% 20.1-125 35% RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) 100-125 Electrical Maximum Voltage 600 VDC Overload 50 operations at 600% of rated current for UL489, and at 150% of rated current for UL1077. Mechanical Endurance Max 10,000 ON-OFF operations @ 6 per minute; 6000 with rated current & voltage, and 4,000 cycles mechanical. Trip Free Trips on overload even when actuator is forcibly held in the “On” position. Trip Indication The operating handle moves positively to the “Off” position when an overload causes the breaker to trip. Environmental Shock Withstands 100 Gs, 6ms saw tooth while carrying rated current per MILPRF-55629 and MIL-STD- 202G, Method 213G, Test Condition “I”. Instantaneous and ultra short curves tested at 90% of rated current Vibration Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, at rated current per MIL-PRF-55629 and MILSTD-202G, Method 240D, Test Cond. A. Instantaneous & ultrashort curves tested at 90% of rated current. Moisture Resistance MIL-PRF-55629 and MIL-STD- 202G, Method 106G, i.e., Ten 24- hour cycles at +25°C to +65°C, 80- 98% RH. Salt Spray Method 101, Condition A (90-95% RH at 5% NaCl Solution, 96 hrs). Thermal Shock MIL-PRF-55629 and MIL-STD- 202G, Method 107G, Condition A (5-cycles at -55°C to +25°C to +85°C to +25°C). Operating Temperature -40°C to +85°C. Physical Number of Poles 1- 2 poles, + Auxiliary Switch Pole. Termination 10-32 or M5 Screw Terminals 1/4-20 or M6 Threaded Stud Terminals Termination Barrier Standard with multi-pole constructions Mounting Threaded insert: #6-32 UNC-2B, or M3X0.5-6H B ISO (2 per pole) Actuator Handle, 1 per pole. Internal Circuit Config. Series Trip Materials Housing - Glass filled Polyester Handle - Glass filled Polyester Line/Load Terminals - Copper Alloy. ~150 Grams (~5.3 Ounces). Weight ~150 Grams (~5.3 Ounces). Standard Color Housing - Gray. Handle - White, Black, Red, Green, Blue, Yellow, Gray, CURRENT (AMPS) TOLERANCE (%) 0.10 - 5.0 15 5.1 - 20.0 25 20.1 - 50.0 35
Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 5 CX-Series Circuit Breaker - UL489 – Ordering Scheme Series Actuator Poles Aux/Alarm Switch Frequency & Delay Current Rating Terminal Actuator Color & Legend Mounting Inserts Rating Agency Approval Circuit C X B 2 A1 0 2 12 G14 615
1 SERIES
C
2 ACTUATOR
X Handle, one per pole
8 TERMINAL
2 Screw Terminal, 10-32
3 Stud, 1/4-20
5 Screw Terminal, M5
6 Stud, M6
3 POLES
1 One
2 Two
4 CIRCUIT
B Series Trip (current)
5 AUXILIARY/ALARM SWITCH
0 Without Aux Switch
6 FREQUENCY & DELAY
11 DC Ultra Short
12 DC Short
14 DC Medium
16 DC Long
7 CURRENT RATING (AMPERES)
220 0.20 225 0.25 230 0.30 235 0.35 240 0.40 245 0.45 250 0.50 255 0.55 260 0.60 265 0.65 270 0.70 275 0.75 280 0.80 285 0.85 290 0.90 295 0.95 410 1.00 512 1.25 415 1.50 517 1.75 420 2.00 522 2.25 425 2.50 527 2.75 430 3.00 435 3.50 440 4.00 445 4.50 450 5.00 455 5.50 460 6.00 465 6.50 470 7.00 475 7.50 480 8.00 485 8.50 490 9.00 495 9.50 610 10.00 710 10.50 611 11.00 711 11.50 612 12.00 712 12.50 613 13.00 614 14.00 615 15.00 616 16.00 617 17.00 618 18.00 620 20.00 622 22.00 624 24.00 625 25.00 630 30.00 635 35.00 640 40.00 645 45.00 650 50.00 11 MAX. APPLICATION RATING 12 250 VDC 13 250/500 VDC 15 205/410 VDC
12 AGENCY APPROVAL
S UL 489 Listed, TUV to IEC60947-2 Notes: 1 Only Available with 250/500 VDC up to 15 amps.
10 MOUNTING INSERTS
9 ACTUATOR COLOR & LEGEND
Actuator Color I-O ON-OFF Dual Legend Color White A B 1 Black Black C D 2 White Red F G 3 White Green H J 4 White Blue K L 5 White Yellow M N 6 Black Gray P Q 7 Black Orange R S 8 Black
Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 6 | CX-Series Circuit Breaker - UL489B – Ordering Scheme Series Actuator Poles Relay Trip Frequency & Delay Current Rating Terminal Agency Approval Circuit C X S 3 A2 0 2 06 1403 810 C X Handle, one per pole
3 POLES 1,2
3 Three
4 Four
5 Five
5 RELAY TRIP VOLTAGE COIL RATING 1,2
0 Without Relay Trip Voltage Coil
03 DC Switch Only
7 CURRENT RATING (AMPERES) 1,3
9 HANDLE COLOR & LEGEND
Actuator Color I-O ON-OFF Dual Legend Color White A B 1 Black Black C D 2 White Red F G 3 White Green H J 4 White Blue K L 5 White Yellow M N 6 Black Gray P Q 7 Black Orange R S 8 Black11 MAX. APPLICATION RATING 06 600VDC
14 UL489B Listed
Color & Legend Mounting Inserts Rating
8 TERMINAL 4,5
A Stud, 1/4-20, with 10-32 Screw Terminals on Voltage Pole B Stud, M6, with M5 Screw Terminals on Voltage Pole Notes: 1 2 Pole Unit is required for ratings between 50A - 100A. 4 Pole Unit is required for ratings between 110A - 175A. 2 A Relay Trip Voltage Coil Pole may be added to either the 2 or 4 Pole construction. The addition of this extra pole dictates a change in the designation for the number of poles in selection 3. 3 For Current Ratings between 50A - 100A select current code 810 (100A). For Current Ratings between 101A - 175A select current code 917 (175A). 4 Voltage Pole must have screw terminals. Switch Pole must have stud terminals. 5 On 3 Pole Unit, Voltage Pole to be located at P1 as standard. On 5 Pole Unit, Voltage Pole to be located at P3 as standard.
Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 7 CX-Series Circuit Breaker - UL1077 – Ordering Scheme Actuator Color I-O ON-OFF Dual Legend Color White A B 1 Black Black C D 2 White Red F G 3 White Green H J 4 White Blue K L 5 White Yellow M N 6 Black Gray P Q 7 Black Orange R S 8 Black Series Actuator Poles Aux/Alarm Switch Frequency & Delay Current Rating Terminal Agency Approval Circuit C X B 2 A1 0 2 10 C14 620 C X Handle, one per pole
8 TERMINAL 8
2 Screw, 10-32
5 Screw, M5
3 POLES 7
4 Four 10
A Switch Only (no coil) 1, 9 B Series Trip (current) G Relay Trip (voltage) 1, 2, 3, 9
5 AUXILIARY SWITCH
03 DC 50/60Hz, Switch Only
10 DC Instantaneous
7 CURRENT RATING (AMPERES) 6
220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 245 0.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 0.850 290 0.900 295 0.950 410 1.000 512 1.250 415 1.500 517 1.750 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 435 3.500 440 4.000 445 4.500 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 618 18.000 620 20.000 622 22.000 624 24.000 625 25.000 630 30.000 635 35.000 640 40.000 650 50.000 660 60.000 665 65.000 670 70.000 675 75.000 680 80.000 685 85.000 690 90.000 695 95.000 810 100.000 911 115.000 912 125.000 11 MAX. APPLICATION RATING 10 300VDC 11 440 VDC without factory installed terminal bus 4 14 440VDC with factory installed terminal bus 4 06 600VDC 5 W UL 1077 Recognized & TUV Certified IEC/ EN 60947-2 9 Actuator Color & Legend Mounting Inserts Rating Notes:
1 Only available when tied to a protected pole
Requires special P/N consult factory for details
2 Voltage trip circuit coil not rated for continuous duty - use instantaneous delay code 10
3 Contacts Rated for 20A @ 80 VDC
4 440VDC Rating available in two different wiring configurations. (see next page for more details) 5 600 VDC only available with factory installed terminal bus (see next page for more details) 6 Single pole units available up to 125A, multi pole units limited to 115A Max. (see next page for more details) 7 3 Pole units must include one Auxiliary switch pole (circuit code A or G) - Requires Special Part Number. (see next page for more details) 8 Screw Terminals are limited to 50A max. 9 Agency approval code W only available with 440 VDC rating & circuit code B. 10 4 Pole 600 VDC units only available up to 75A Max. (see next page for more details)
Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 8 | CX-Series Circuit Breaker - Handle UL489 Listed – Ordering Scheme SHOWN WITH STUD TERMINAL CONFIGURATION 0.755 [19.18] MAXIMUM 0.380 [9.65] 1.052 [26.72] 3.094 78.59 +0.050 –0.020 +1.27 –0.502.062+0.020 [52.37+0.50] 1.719 [43.66] 0.124 [3.16] 0.579 [14.72] 0.265 [6.73] 0.502 [12.75] 2.259+0.020 [57.38+0.50] 1.843+0.020 [46.81+0.50] 0.626+0.020 [57.51+0.50] 30.0º 1.515 [38.48] MAXIMUM 3.672 [93.268] 1.017 [25.82] 0.744 [18.90] 2.259 [57.38] SHOWN WITH SCREW TERMINAL CONFIGURATION 2.736 [69.49] (WITH SCREW TERMINAL) 2.946 [74.83] (WITH STUD TERMINAL) 3.276 [83.21] 0.625 [15.88] (UNFOLDED BARRIER) TOLERANCES +.005[.12] CX1 CX2 1.520 [38.61] 0.760 [19.30] 2.062 [52.37] 1.062 [26.97]
0.750 TYP
[19.05]
0.078 TYP
[1.98] (205/410 VDC) SHOWN WITH STUD TERMINAL CONFIGURATION 0.755 [19.18] MAXIMUM 0.380 [9.65] 1.052 [26.72] 3.094 78.59 +0.050 –0.020 +1.27 –0.502.062+0.020 [52.37+0.50] 1.719 [43.66] 0.124 [3.16] 0.579 [14.72] 0.265 [6.73] 0.502 [12.75] 2.259+0.020 [57.38+0.50] 1.843+0.020 [46.81+0.50] 0.626+0.020 [57.51+0.50] 30.0º 1.515 [38.48] MAXIMUM 3.672 [93.268] 1.017 [25.82] 0.744 [18.90] 2.259 [57.38] SHOWN WITH SCREW TERMINAL CONFIGURATION 2.736 [69.49] (WITH SCREW TERMINAL) 2.946 [74.83] (WITH STUD TERMINAL) 3.276 [83.21] 0.625 [15.88] (UNFOLDED BARRIER) TOLERANCES +.005[.12] CX1 CX2 1.520 [38.61] 0.760 [19.30] 2.062 [52.37] 1.062 [26.97] [19.05] [1.98] (205/410 VDC) SHOWN WITH STUD TERMINAL CONFIGURATION 0.755 [19.18] MAXIMUM 0.380 [9.65] 1.052 [26.72] 3.094 78.59 +0.050 –0.020 +1.27 –0.502.062+0.020 [52.37+0.50] 1.719 [43.66] 0.124 [3.16] 0.579 [14.72] 0.265 [6.73] 0.502 [12.75] 2.259+0.020 [57.38+0.50] 1.843+0.020 [46.81+0.50] 0.626+0.020 [57.51+0.50] 30.0º 1.515 [38.48] MAXIMUM 3.672 [93.268] 1.017 [25.82] 0.744 [18.90] 2.259 [57.38] SHOWN WITH SCREW TERMINAL CONFIGURATION 2.736 [69.49] (WITH SCREW TERMINAL) 2.946 [74.83] (WITH STUD TERMINAL) 3.276 [83.21] 0.625 [15.88] (UNFOLDED BARRIER) TOLERANCES +.005[.12] CX1 CX2 1.520 [38.61] 0.760 [19.30] 2.062 [52.37] 1.062 [26.97] [19.05] [1.98] (205/410 VDC) Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. Dimensional Specifications: in. [mm]
Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 9 CX-Series Circuit Breaker - UL489B – Dimensional Specifications POLE 5 POLE 4 POLE 3 POLE 2 POLE 1 POLE 3 POLE 2 POLE 1 CX2 CX3 OPTIONAL VOLTAGE POLE SEE NOTE 1 CX3 - 2 POLE SWITCH (CX2)SHOWN WITH OPTIONAL VOLTAGE POLE 50A-100A DEVICE, 600VDC CX5 - 4 POLE SWITCH (CX4)SHOWN WITH OPTIONAL VOLTAGE POLE 101A-175A DEVICE, 600VDC OPTIONAL VOLTAGE POLE SEE NOTE 2 SEE NOTE 3 Notes: 1 All dimensions are in inches [millimeters]. 2 3 pole configuration supplied with voltage coil on pole 1. Optional location pole 3. Consult factory. 3 5 pole configuration supplied with voltage coil in center pole. (Pole 3) 4 Line & Load connections requires bus connection as shown. Minimum cross selection .127 in 2 (81.94 mm2) Dimensional Specifications: in. [mm]
Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 10 | CX-Series Circuit Breaker - UL1077 – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 600V Rating requires minimum of 2 protected poles
Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Email: sales @carlingtech.com Application Support: team2@carlingtech.com Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com | 11 Sales Representatives, Distributors & Company Profile Authorized Sales Representatives and Distributors About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications Click on a region of the map below to find your local representatives and distributors or visit www.carlingtech.com/findarep. EUROPE MIDDLE EAST SOUTH AMERICA ASIA-PACIFIC OCEANIA AFRICA MEXICO USA CANADA
Carling Technologies, Inc. Phone: 860.793.9281 Fax: 860.793.9231 Email: sales@carlingtech.com Northern Region Sales Office: nrsm@carlingtech.com Southeast Region Sales Office: sersm@carlingtech.com Midwest Region Sales Office: mrsm@carlingtech.com West Region Sales Office: wrsm@carlingtech.com Latin America Sales Office: larsm@carlingtech.com Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Suite 1607, 16/F Tower 2, The Gateway, Harbour City, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 Email: sales@carlingtech.com.hk Shenzhen, China: shenzhen@carlingtech.com Shanghai, China: shanghai@carlingtech.com Pune, India: india@carlingtech.com Kaohsiung, Taiwan: taiwan @carlingtech.com Yokohama, Japan: japan@carlingtech.com Europe | Middle East | Africa Headquarters Carling Technologies LTD
4 Airport Business Park, Exeter Airport,
Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 Email: ltd.sales @carlingtech.com Germany: gmbh@carlingtech.com France: sas@carlingtech.com www.carlingtech.com REV_03_2017