CSW CRYDOM | Alldatasheet
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Ratings from 10A to 90A @ 24-280 V AC 3-32 V DC input range Low off-state leakage current (snubberless) SCR output for heavy industrial loads EMC Compliant for reliable operation in harsh environments Replaces the CSD/CSE series relays For Generation 3 datasheet click here Direct bond copper substrate Direct power lead frame Epoxy free design PRODUCT SELECTION Control Voltage 10A 25A 50A 75A 90A 3-32 VDC CSW2410 CSW2425 CSW2450 CSW2475 CSW2490 AVAILABLE OPTIONS Required for valid part number For options only and not required for valid part number Series Rated Load Current 10: 10 Amp 25: 25 Amp 50: 50 Amp 75: 75 Amp 90: 90 Amp Termination Blank: Screw F: Quick Connect (Up to 50 Amp. Single pair [up to 25 Amp] Double pair [50 Amp]) K: Hex standoffs for PC Board mounting Input Status LED Blank: Not Included G: Included Thermal Pad Blank: Not Included H: Included Operating Voltage 24: 24-280 VAC Snubber Blank: Not Included S: Included Overvoltage Protection Blank: Not Included P: Included CSW 24 10 K P G S Switching Type Blank: Zero Voltage Turn-On -10: Instantaneous Turn-On H -10 (7) (14) (8) (9) Not all part number combinations are available. Contact Crydom Technical support for information on the availability of a specific part number. OUTPUT SPECIFICATIONS (1) 90A75A50A25A10ADescription Operating Voltage (47-440Hz) [Vrms] (2) 24-280 24-280 24-280 24-280 24-280 Transient Overvoltage [Vpk] 600 600 600 600 600 Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec] 500 500 500 500 500 Maximum Load Current [Arms] (4) 10 25 50 75 90 Minimum Load Current [mArms] 150 150 150 150 150 Maximum 1 Cycle Surge Current (50/60) [Apk] 115/120 239/250 597/625 954/1000 1145/1200 Maximum I² t for Fusing 50/60Hz (1/2 cycle) [A² sec] 66/60 285/259 1770/1621 4555/4150 6560/5976 INPUT SPECIFICATIONS (1) Description Parameters Control Voltage Range (5) 3-32 VDC Minimum Turn-On Voltage 3 VDC Minimum Turn-Off Voltage 1.0 VDC Typical Input Current 10 mA @ 12 VDC Nominal Input Impedance Active Current Limiter Maximum Turn-On Time [msec] (6) 1/2 Cycle Maximum Turn-Off Time [msec] 1/2 Cycle Maximum Reverse Voltage -32 VDC Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
GENERAL SPECIFICATIONS (1) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) 4000 Vrms Minimum Insulation Resistance (@ 500 V DC) 109 Ohm Maximum Capacitance, Input/Output 10 pF Ambient Operating Temperature Range -40 to 80 °C Ambient Storage Temperature Range -40 to 125 °C Weight (typical) 2.6 oz (74.9 g) Housing Material UL94 V-0 Baseplate Material Aluminum Input Terminal Screw Torque Range (in-lbs/Nm) 13-15/1.5-1.7 Load Terminal Screw Torque Range (in-lbs/Nm) 18-20/2.0-2.2 SSR Mounting Screw Torque Range (in-lbs/Nm) 18-20/2.0-2.2 Humidity 85% non-condensing LED Status Indicator (Color) w/”G” option (green) MTBF (Mean Time Between Failures) at 40°C ambient temperature (15) 11,641,553 hours (1,328 years) MTBF (Mean Time Between Failures) at 60°C ambient temperature (15) 7,210,376 hours (823 years) Input/Load Terminal Screw Torque Range (in-lbs/Nm) (14) w/”K” option 8-10 / 0.9-1.13 WIRING DIAGRAM S OLI D S T AT E R ELA Y OUTPUT INPUT Load (13) V 4 (–) 3 (+) 1 ( ) 2 ( ) AC Recommended Wire Sizes Terminals Wire Size (Solid / Stranded) Wire Pull-Out Strength (lbs)[N] Input Output 24 AWG (0.2 mm 2) / 0.2 [minimum] 2 x 12 AWG (3.3 mm 2) / 3.3 [maximum] 20 AWG (0.5 mm 2) / 0.518 [minimum] 2 x 10 AWG (5.3 mm 2) / 5.3 2 x 8 AWG (8.4 mm 2) / 8.4 [maximum] 10 [44.5] 90 [400] 30 [133] 110 [490] 90 [400] Input Current vs Input Voltage Standard Regulated “DC” Inputs Input Current (mA) 0 5 10 15 20 25 30 DC Input Voltage -DC 4 +DC 3 Current Limiter Trigger Circuit 1 AC 2 AC (10) (11) (12) EQUIVALENT CIRCUIT BLOCK DIAGRAM Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
MECHANICAL SPECIFICATIONS (1) Screw Termination
1 OUTPUT 2
S O L I D S T AT E R E L AY
4 INPUT 3
1.1 [27.9] 0.49 [12.4] Mounting Hole/Slot 0.19 [4.9] DIA. 0.89 [22.6] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.0 [25.4] 1.75 [44.5] Hex Standoff Termination (“K” Option) 1.1 [27.9] 0.49 [12.4] Mounting Hole/Slot 0.19 [4.9] DIA. 1.04 [26.4] 1.88 [47.6] 1.70 [43.2] 2.25 [57.3] 1.0 [25.4] 1.75 [44.5] 0.93 [23.6] (4 places) 1.0 [25.4] (2 places) S O L I D S T AT E R E L AY (14) Quick Connect Termination (“F” Option) - Up to 25 Amp (7) S O L I D S T AT E R E L AY 0.19 [4.9] DIA. 1.58 [40.2] 0.49 [12.4] Faston Terminal(16) 0.25 x 0.032 (2 places) 1.31 [33.4] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.40 [35.6] 1.75 [44.5] Faston Terminal(16) 0.187 x 0.020 (2 places) 1.25 [31.8] Quick Connect Termination (“F” Option) - Up to 50 Amp (7) S O L I D S T AT E R E L AY OUTPUT INPUT Mounting Hole/Slot 0.19 [4.9] DIA. 1.58 [40.2] 0.49 [12.4] Faston Terminal(16) 0.25 x 0.032 (4 places) 1.31 [33.4] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.40 [35.6] 1.75 [44.5] Faston Terminal(16) 0.187 x 0.020 (2 places) 1.25 [31.8] 0.63 [16.0] 0.45 [11.4] (2 places) GENERAL NOTES (1) All parameters at 25°C unless otherwise specified. (2) For “S” option, operating voltage frequency is 47-63Hz. (3) For parts with option “S” maximum leakage current is 10mA. (4) Heat sinking required, see d erating curves. For “K” option maximum current up to 50 Amp. (5) Increase min imum voltage by 1V for operat ions from -20 t o -40°C. (6) Turn- on time f or insta ntaneous turn-on ver sion (”-10” o ption) is 0.1ms. (7) Single pair (up to 25A) D ouble pair* (up to 50A). *Cautio n: User mu st con nect both pairs. (8) Output will self trigger between 450-600Vpk, not suit uable for capacitive lo ads. (9) Instantaneou s turn-on version is not r ecomend ed for capacitive loa ds. Use zero turn-on only. (10) Elective Input Status LED, “G” option. (11) Elective Overvoltage Protection, “P” option. (12) Elective Internal Snubber, “S” option. (13) Load can be wired to either SSR output terminal 1 or 2. (14) Option “K” is intended only for use in attaching a printed circuit board to the SSR or mounting the SSR to a printed circuit board (PCB minimum thickness is 0.031 in) (15) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed rep ort). (16) Mechanical dimensions vary from G3 models. Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] For additional information or specific questions, contact Crydom Technical Support.
0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 10 A 100 150 200 250 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 25 A 100 200 300 400 500 600 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 50 A 100 200 400 300 500 600 700 900 800 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 75 A 150 450 300 600 750 900 1200 1050 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 90 A Non repetitive peak surge current at Tj initial 40ºC. THERMAL DERATE INFORMATION 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 10 A 3ºC/W 5ºC/W No Heatsink 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 25 A 1.5ºC/W 2ºC/W 3ºC/W 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 50 A 0.7ºC/W 1ºC/W 1.5ºC/W 2ºC/W 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 75 A 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 90 A 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge – Level 3 IEC 61000-4-4 : Electrically Fast Transients – Level 3 IEC 61000-4-5 : Electrical Surges – Level 3 IEC 600068-2-6: Vibration 0.33mm and 0.75mm Amplitude over 10-55 Hz IEC 600068-2-27: Shock Resistance 15g/11ms E116949 LR81689 10143 UG Series 1 has Environmen tal Pro duct declarations type III conforming to ISO 14025. ACCESORIES Recommended Accessories Cover Hardware Kit Heat Sink Part No. Thermal Resistance [ºC/W] Lug Terminal Thermal Pad KS101 HK1 HK4 TRM1 TRM6 HSP-1 HSP-2 HS501DR HS301 / HS301DR HS251 HS202 / HS202DR HS201 / HS201DR HS172 HS151 / HS151DR HS122 / HS122DR HS103 / HS103DR HS101 HS073 HS072 HS053 HS033 HS023 5.0 3.0 2.5 2.0 2.0 1.7 1.5 1.2 1.0 1.0 0.7 0.7 0.5 0.36 0.25 Rev.112614 Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. Part number: KS101 Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment. Protective Cover Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. New Accessories! Protective Cover & Hardware Kits
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险 HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH.
- Disconnect all power before installing or working with this equipment.
- Verify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury. RIESGO DE DESCARGA ELECTRICA O EXPLOSION.
- Desconectar todos los suministros de energia a este equipo antes de trabajar con este equipo.
- Verificar todas las conexiones y colocar todas las tapas antes de energizer el equipo. El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias. RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION
- Eteindre toutes les sources d'énergie de cet appareil avant de travailler dessus de cet appareil
- Vérifier tous connections, et remettre tous couverts en olace avant de mettre sous De non-suivi de ces instructions provoquera la mort ou des lésions sérieuses sérieuses. GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION.
- Stellen Sie jeglichen Strom ab, der dieses Gerät versorgt, bevor Sie an dem Gerät Arbeiten durchführen
- Vor dem Drehen auf Energie alle Anschlüsse überprüfen und alle Abdeckungen ersetzen. Unterlassung dieser Anweisungen können zum Tode oder zu schweren Verletzungen führen. RISCHIO DI SCOSSA ELETTRICA O DELL’ESPLOSI ONE.
- Spenga tutta l'alimentazion e che fornisce questa apparecchiatu ra prima del lavorare a questa apparecchiatu ra
- Verificare tutti i collegamenti e sostituire tutte le coperture prima della rotazione sull'alimentazi one L'omissione di seguire queste istruz ioni provocherà la morte o di lesioni serie 存在电击、 爆炸或电弧 闪烁危险
- 在操作此设 备之前请先 关闭电源。 若不遵守这些说明, 可能会导致严重的 人身伤害甚至死亡。 WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / ࠂܯ RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE The product's side panels may be hot, allow the product to cool before touching. Follow proper mounting instructions including torque values. Do not allow liquids or foreign objects to enter this product. Failure to follow these instructions can result in serious injury, or equipment damage. RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER Les panneaux latéraux du produit peuvent être chauds. Laisser le produit refroidir avant de le toucher. Respecter les consignes de montage, et notamment les couples de serrage. Ne pas laisser pénétrer de liquide ni de corps étrangers à l'intérieur du produit. Le non-respect de cette directive peut entraîner, des lésions corporelles graves ou des dommages matériels. Die Nichtbeachtung dieser Anweisung kann Körperverletzung oder Materialschäden zur Folge haben. GEFAHR VON MATERIALSCHÄDEN UND GEHÄUSEERHITZUNG Die Seitenwände können heiß sein. Lassen Sie das Produkt abkühlen, bevor Sie es berühren. Beachten Sie die Montageanweisungen, Führen Sie keine Flüssigkeiten oder Fremdkörper in das Produkt ein. Si no se respetan estas precauciones pueden producirse graves lesiones, daños materiales. RIESGO DE DAÑOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD Los paneles laterales del producto pueden estar calientes. Esperar que el producto se enfríe antes de tocarlo. Respetar las instrucciones de montaje, y en particular los pares de apretado. No dejar que penetren líquidos o cuerpos extraños en el producto. La mancata osservanza di questa precauzione può causare gravi rischi per l'incolumità personale o danni alle apparecchiature. RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO I pannelli laterali dell'apparecchio possono scottare; lasciar quindi raffreddare il prodotto prima di toccarlo. Seguire le istruzioni di montaggio corrette. Non far entrare liquidi o oggetti estranei in questo apparecchio. 如不能正确执行这些操作说明, 极有可能造成严重人体伤害或者设备的损坏。 材料损坏和高温外壳的危险性 产品的一侧面板可能很热,在其冷却前请 不要触碰。 遵照正确的安装说明,包括扭矩值。 请勿让液体及其他异物进入本产品。 Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice.
ANNEX - ENVIROMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Name Toxic or hazardous Substance and Elements Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated (Pb) (Hg) (Cd) Chromium (Cr (VI)) biphenyls (PBB) diphenyl ethers (PBDE) Semiconductor die Solder Ќྐ༏ ሰྛြѓሙ4+5 有毒有害物质或元素件部 名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚 (Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE) 半导体芯片 焊接点 Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice.