CPS42 EH | Alldatasheet
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Technical content
TI373C/07/en/05.05 51513589 Technical Information Ceraliquid CPS42/CPS42D/CPS43 ORP electrodes, analog and digital with Memosens technology and reference electrode Each with ceramic diaphragm and liquid KCl electrolyte Application Media with very low conductivities or a high percentage of organic solvents or alcohols:
- Food industry
- Biotechnology
- Laboratory measurements
- Power plants Your benefits
- Liquid KCl electrolyte enabling use at very low conductivities
- Ceramic diaphragm with defined KCl flow
- Application under pressures of up to 10 bar / 145 psi with counter pressure
- Resistant to poisoning thanks to separate reference lead
- Suitable for CIP / SIP cleaning
- Three lengths available: 120, 225 and 425 mm / 4.72, 8.86 and 16.73 inches Further benefits offered by Memosens technology
- Maximum process safety through contactless inductive signal transmission
- Data safety through digital data transmission
- Easy handling due to storage of sensor-specific data
- Predictive maintenance possible thanks to registration of sensor load data 1 approval for digital sensors pending With ATEX, FM1 and CSA1 approval for application in hazardous areas
Ceraliquid CPS42 / CPS42D / CPS43
2 Endress+Hauser
Function and system design Measuring principle Redox measurement The redox potential is a unit of measurement for the state of equilibria between oxidising and reducing components of a medium. Redox potential is measured similarly to the pH value. A platinum or gold electrode is used instead of pH-sensitive membrane glass. Analog to the pH measurement, an integrated Ag/AgCl reference system is used as a reference electrode. General properties • Application at low conductivity Thanks to its liquid KCl electrolyte filling, the CPS42 can be applied at very low conductivities (≥ 5µ S / c m ) .
- Sterilisable The electrode can be used in applications with steam sterilisation (max. 130 °C / 266 °F).
- Durability The electrode can be applied under pressures of up to 10 bar /145 psi with counter pressure. Important properties CPS42D Maximum process safety The inductive and non-contacting measured value transmission of Memosens guarantees maximum process safety and offers the following benefits:
- All problems caused by moisture are eliminated. – The plug-in connection is free from corrosion. – Measured value distortion from moisture is not possible. – The plug-in system can even be connected under water.
- The transmitter is galvanically decoupled from the medium. The result: No more need to ask about "symmetrically high-impedance" or "unsymmetrical" or an impedance converter.
- EMC safety is guaranteed by screening measures for the digital measured value transmission. Data safety through digital data transfer The Memosens technology digitalizes the measured value in the sensor and transfers it to the transmitter via a contactless connection. The result:
- An automatic error message is generated if the sensor fails or the connection between sensor and transmitter is interrupted.
- The availability of the measuring point is dram atically increased by immediate error detection.
- The digital signals are suitable for application in hazardous areas; the integrated electronics are intrinsically safe. Easy handling Sensors with Memosens technology have integrated electronics that allow for saving calibration data and further information such as total hours of operation and operating hours at very high temperatures. When the sensor is mounted, the calibration data are automatically transferred to the transmitter and used to calculate the current redox potential. Storing the calibration data in the sensor allows for calibration and adjustment away from the measuring point. The result:
- The sensors can be calibrated unter optimum external conditions in the measuring lab. Wind and weather do neither affect the calibration quality nor the operator.
- The measuring point availability is dramatically increased by the quick and easy replacement of precalibrated sensors.
- The transmitter does not need to be installed close to the measuring point but can be placed in the control room.
- Maintenance intervals can be defined based on all stored sensor load and calibration data and predictive maintenance is possible.
- The sensor history can be documented on external data carriers and evaluation programs at any time. Thus, the current application of the sensors can be made to depend on their previous history. Communication with the transmitter Always connect the digital sensor to a digital transmitter with Memosens technology. Data transmission to an analog transmitter is not possible.
Ceraliquid CPS42 / CPS42D / CPS43 Endress+Hauser 3 Data storage of the CPS42D Digital sensors are able to store the following system data in the sensor.
- Manufacturing data – Serial number –O r d e r c o d e – Date of manufacture
- Calibration data – Calibration date – Calibrated offset (operating mode "mV") – % slope (operating mode "%") – Number of calibrations – Serial number of the transmitter used for the last calibration
- Application data – Temperature application range – Redox application range – Date of first commissioning – Operating hours These system data can be displayed with the Mycom S or the Liquiline M CM42 transmitter. Measuring system A complete measuring system comprises:
- CPS42 or CPS42D ORP electrode
- Transmitter, e.g. Liquisys M CPM223/253 (with Memosens technology for CPS42D)
- Special measuring cable, e.g. CPK9 or CYK Memosens data cable for CPS42D
- Immersion, flow or retractable assembly, e.g. Unifit H CPA441 a0003114 Measuring system for redox measurement
1 Unifit H CPA441
2 CPS42 or CPS42D ORP electrode
3 CPK9 special measuring cable (for electrodes with TOP68 plug-in head) / CYK10 for digital sensors
4 Liquisys M CPM253 transmitter
Measured variables Redox potential Measuring range -1500 ... 1500 mV Caution! Please note the process operating conditions. ENDRESS+HAUSER LIQUISYS CAL REL REL1 REL1 ALARM REL2 REL2E
Ceraliquid CPS42 / CPS42D / CPS43
4 Endress+Hauser
Installation instructions Do not install the electrode upside down. The inclination angle must be at least 15° from the horizontal. A smaller inclination angle is not permitted as such an inclination results in air cushion forming. This might impair the contact of reference and metal lead. " Caution!
- Make sure that the assembly’s threaded connection for the electrode is clean and well running before installing the electrode.
- Hand tighten the electrode (3 Nm)! (Given value only applies to installation in Endress+Hauser assemblies.)
- Make sure to follow the installation instructions in the operating instructions of the used assembly. a0003686 Electrode installation; inclination angle min. 15° from the horizontal A Permitted inclination angle B Non-permitted inclination angle Environment Ambient temperature " Caution! Danger of frost damage Never use the electrode at temperatures below -15 °C / 5 °F. Ingress protection Process Process temperature Application 15° 15° A B IP 67: GSA/SSA plug-in head (with closed plug-in system) IP 68: TOP68 plug-in head (1 m / 3.28 ft water column, 50 °C / 122 °F, 168 h) IP 68: Memosens plug-in head (10 m / 32.8 ft water column, 25 °C / 77 °F, 45 days, 1 M KCl) CPS42, CPS42D: Reducing media, e.g. chromate reduction, chlorine dosing in swimming pools CPS43: Single reference electrode, used in comb ination with the CPS64 single pH electrode
Ceraliquid CPS42 / CPS42D / CPS43 Endress+Hauser 5 KCl consumption Mechanical construction Design, dimensions CPS42 a0003112-en KCl consumption dependent on medium temperature A KCl consumption (ml/d) B Temperature (°C) C Temperature (°F) 1 800 mbar / 11.6 psi overpressure 2 400 mbar / 5.8 psi overpressure 3 100 mbar / 1.5 psi overpressure a0003134-en KCl consumption dependent on process pressure A KCl consumption (ml/d) B Overpressure to process (mbar) C Overpressure to process (psi)
1 Medium temperature 80 °C / 176 °F
2 Medium temperature 50 °C / 122 °F
3 Medium temperature 20 °C / 68 °F
B A 02 0 4 0 6 0 80 1000 32 68 104 140 176 212 C B 200100 400 600 800 1000 C a0003387-en Unifit H CPA441 with CPS42 with GSA plug-in head
1 KCl reservoir
2 Mounting device
3 CPS42 (shaft length: 225 mm / 5.91") a0003388-en CPS42 with ESA plug-in head for CPA441 1 TOP68 plug-in head Pg 13.5
2 Viton O-ring with thrust collar
3 KCl refilling
4 Inner metal lead
5 Ag/AgCl lead for the reference
6 Liquid KCl electrolyte
7 Ceramic diaphragm
405 / 15.94 225 / 8.86 Ø 80 / 3.15 mm / inch 12 / 0.47 225 / 8.86 mm / inch 52.3 / 2.06
Ceraliquid CPS42 / CPS42D / CPS43
6 Endress+Hauser
Design, dimensions CPS42D a0003390-en CPS42 with SSA plug-in head 1 SSA plug-in head, Pg 13.5
2 Hose connection for KCl refilling
3 Viton O-ring with thrust collar
CPS42 with ESS plug-in head 1 ESS plug-in head, Pg 13.5 1 2/0 . 4 7 120 / 4.72 m m/i n c h 12 / 0.47 120 / 4.72 mm / inch a0003717-en CPS42D with Memosens plug-in head
1 Memosens plug-in head
7 NTC 30K temperature sensor
8 Ceramic diaphragm
CPS42D with Memosens plug-in head and KCl connection 1 2/0 . 4 7 225 / 8.86 mm / inch 50 / 1.97 2 12 / 0.47 120, 225, 425 / 4.72, 8.86, 16.73 mm / inch
Ceraliquid CPS42 / CPS42D / CPS43 Endress+Hauser 7 Design, dimensions CPS43 Weight 0.1 kg / 0.2 lb. Material Process connection Pg 13.5 Plug-in heads Reference system Ag/AgCl metal lead with liquid KCl, 3 M, AgCl free a0004272-en CPS43 with SSA plug-in head 1 SSA plug-in head, Pg 13.5
4 Ag/AgCl reference lead
5 Liquid KCl electrolyte
6 Ceramic diaphragm
CPS43 with ESS plug-in head 1 ESS plug-in head, Pg 13.5 4A g / A g C l r e f e r e n c e l e a d 120 / 4.72 12 / 0.47 mm / inch Electrode shaft process glass Redox measuring element platinum ring Diaphragm ceramic diaphragm, sterilisable CPS42: ESA: threaded plug-in head Pg 13.5, TOP68, 16 bar / 232 psi, Ex ESS: hose connection Pg 13.5, TOP 68, 10 bar / 145 psi, Ex GSA: threaded plug-in head Pg 13.5 SSA: hose connection Pg 13.5 CPS42D-****A*: Memosens plug-in head for digital, contactless data transmission, 16 bar / 232 psi, Ex and non-Ex CPS42D-****B*: Memosens plug-in head with hose connection for KCl refilling, for digital, contactless data transmission, 10 bar / 145 psi, Ex and non-Ex
Ceraliquid CPS42 / CPS42D / CPS43
8 Endress+Hauser
Certificates and approvals Ex approval CPS42 (ESA, ESS) • ATEX II 2G EEX ia IIC T3/T4/T6
- FM Class I Div. 2, in combination with the Mypro CPM431 and Mycom S CPM153 transmitters Ex approval CPS42D • ATEX II 2G EEx ia IIC T3/T4/T6
- F M a / CSAa I Div. 2, in combination with the Liquiline M CM42 and Mycom S CPM153 transmitters Note! Ex versions of digital sensors with Memosens technology are indicated by an orange-red ring in the plug-in head. Biocompatibility Biocompatibility validated according to:
- ISO 10993-5:1993
- USP, current revision TÜV certificate TOP68 and Memosens plug-in heads Pressure resistance 16 bar, min. triple overpressure safety Electromagnetic compatibility of CPS42D Interference emission and interference immunity complies with EN 61326: 1997 / A1: 1998
Ordering information
a) approval pending Electrode type
0 Standard version
2 120 mm / 4.72" (ESS and SSA plug-in heads only) 4 225 mm / 8.86" (ESA and GSA plug-in heads only) Plug-in head ESA Plug-in head Pg 13.5, TOP68, 16 bar / 232 psi, Ex ESS Hose connection Pg 13.5, TOP68, 16 bar / 232 psi, Ex GSA Plug-in head Pg 13.5 SSA Hose connection Pg 13.5 CPS42- complete order code Version 0 Basic version, max. 135 °C / 275 °F Measuring element PB Platinum ring Shaft length 2 120 mm / 4.72" (versions with KCl hose connection only) 4 225 mm / 8.86" 6 425 mm / 16.73" (versions with KCl hose connection only) Electrolyte supply A Shaft hole KCl refilling, CPA441 B KCl hose connection, CPY7 Approval
1 Non-hazardous areas
G ATEX II 2G EEx ia IIC T3/T4/T6 CPS42D- complete order code
Ceraliquid CPS42 / CPS42D / CPS43 Endress+Hauser 9 Product structure CPS43 (for combination with single pH electrode CPS64) Accessories Note! In the following sections, you find the accessories available at the time of issue of this documentation. For information on accessories that are not listed here, please contact your responsible service. Assemblies • Cleanfit P CPA471 Compact retractable stainless steel assembly for installation in tanks and pipes, manual or pneumatic operation
- Cleanfit P CPA472 Compact retractable plastic assembly for installation in tanks or pipes, manual or pneumatic operation
- Cleanfit P CPA473 Retractable stainless steel process assembly with ball valve for a particularly safe and reliable separation of the medium from the environment
- Cleanfit P CPA474 Retractable plastic process assembly with ball valve for a particularly safe and reliable separation of the medium from the environment
- Cleanfit H CPA475 Retractable assembly for installation in tanks and pipes under sterile conditions Electrode type
2 120 mm / 4.72 Plug-in head ESS Hose connection Pg 13.5, TOP68, 16 bar / 232 psi, Ex SSA Hose connection Pg 13.5 CPS43- complete order code a0004009 Cleanfit P CPA471 or 472 a0004010 Cleanfit P CPA473 or 474 a0004011 Cleanfit H CPA475
Ceraliquid CPS42 / CPS42D / CPS43
10 Endress+Hauser
- Unifit H CPA441 Process assembly with integrated electrolyte vessel for installation of pH/ORP electrodes
- Unifit H CPA442 Process assembly for the food industry, biotechnology and pharmaceutical industry, complies with EHEDG criteria and 3A standard 74-02
- Dipfit W CPA111 Immersion and installation assembly for open and closed tanks
- Dipfit P CPA140 Immersion assembly for pH/ORP electrodes, for demanding processes
- Flowfit P CPA240 Flow assembly for pH/ORP electrodes, for demanding processes
- Flowfit W CPA250 Flow assembly for pH/ORP electrodes a0003162 Unifit H CPA441 a0003139 Unifit H CPA442 a0003140 Dipfit W CPA111 a0003141 Dipfit P CPA140 a0003142 Flowfit P CPA240 a0003143 Flowfit W CPA250
Ceraliquid CPS42 / CPS42D / CPS43 Endress+Hauser 11
- Probfit H CPA465 Retractable assembly for installation in tanks and pipes under sterile conditions
- Ecofit CPA640 Process connection adapter and cable set for 120 mm / 4.72" pH/ORP electrodes Electrolyte vessel • CPY7 electrolyte vessel Reservoir for KCl electrolyte, 150 ml / 0.04 US.gal Ordering acc. to product structure, see Operating Instructions (BA 128C/07/en) Electrolyte solutions KCl-electrolyte solutions for liquid filled electrodes Buffer solutions Technical buffer solutions for ORP electrodes
- +220 mV, pH 7.0, 100 ml (0.026 US gal.); order no. CPY3-0
- +468 mV, pH 0.1, 100 ml (0.026 US gal.); order no. CPY3-1 Transmitters • Liquisys M CPM223/253 Transmitter for pH and redox, field or panel-mounted housing, Hart ® or PROFIBUS available
- Mycom S CPM153 Transmitter for pH and redox, one or two channel version, Ex or Non-Ex, Hart ® or PROFIBUS available
- Liquiline M CM42 Modular two-wire transmitter for Ex and non-Ex areas Hart®, PROFIBUS or FOUNDATION Fieldbus available a0004012 Probfit H CPA465 a0003145 Ecofit CPA640
Measuring cables • CPK9 special measuring cable For sensors with TOP68 plug-in head, for high-temperature and high-pressure applications, IP 68
- CPK1 special measuring cable For pH/redox electrodes with GSA plug-in head
- CYK10 Memosens data cable For digital sensors with Memosens technology Ordering according to product structure, see below Note! Ex versions of CYK10 are indicated by an orange-red coupling end. Certificates A Standard, non Ex G ATEX II 1G EEx ia IIC T6/T4 Cable length 03 Cable length: 3 m / 9.84 ft 05 Cable length: 5 m / 16.41 ft 10 Cable length: 10 m / 32.81 ft 15 Cable length: 15 m / 49.22 ft 20 Cable length: 20 m / 65.62 ft 25 Cable length: 25 m / 82.03 ft 88 ... m length 89 ... ft length Ready-made 1W i r e t e r m i n a l s CYK10- complete order code International Head Quarters Endress+Hauser GmbH+Co. KG Instruments International Colmarer Str. 6
79576 Weil am Rhein
Tel. +49 76 21 9 75 02 F a x+ 4 97 62 197 53 45 www.endress.com info@ii.endress.com TI373C/07/en/05.05 51513589 Printed in Germany / FM+SGML 6.0 / DT