CPD200-4530 POWER-ONE | Alldatasheet
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NOV 28, 2006 revised to JAN 29, 2007 Page 2 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters Model Selection Product Marking Label with specific type designation, applicable safety approvals and recognition marks, CE mark, warnings, Power-One patents and company logo, input voltage range, Model 3 Output Input voltage Rated power1 Efficiency2 Case No. Vo nom Io nom Io max Vi min – Vi max Po nom 1 ηηηηηtyp 2 [VDC] [A] [A] [W] [%] CPD200-4530 Vo1 5.0 20 40 CPD200-4530G Vo2 3.3 20 40 36 – 75 VDC 200 82 3U x 8HPVo3 12 2.5 5.5 Vo4 –12 0.5 2 CPD250-4530 Vo1 5.0 25 40 CPD250-4530G Vo2 3.3 20 40 36 – 75 VDC 250 82 3U x 8HPVo3 12 4 5.5 Vo4 –12 1 2 1 The sum of the power of all outputs may not exceed the total power for the specified required forced-air cooling. 2 Typical efficiency at Vi nom, Io nom. 3 Models ending with G are RoHS-compliant for all 6 substances. nominal output voltage and output current, degree of protection, batch no., serial no. and data code including production site, modification status and date of production. Identification of LEDs. Input filter Inrush current limiter Forward converter 140 kHz Forward converter 140 kHz Primary control circuit Linear Regulator Or-ing FET Or-ing FET Or-ing diode Or-ing diode Vi Vo1 Vo2 Vo3 Vo4 Secondary control circuit Secondary control circuit 03110a Functional Description The converter input is protected against surges and transients occurring on the source lines. The highly efficient input filter and the active inrush limiter ensure a very low inrush current of short duration. This prevents circuit Fig. 1 Block diagram. Pin allocation see Mechanical Data breakers and fuses from being damaged at switch on. The converter is equipped with two independent high efficiency 2-switch forward converters, switching 180° out of phase to minimize ripple current at the input. Both converters are fully regulated. On the secondary side, two
NOV 28, 2006 revised to JAN 29, 2007 Page 3 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters Electrical Input Data General Conditions: T A = 25 °C, unless TC is specified. Table 2: Input data Input CPD200 CPD250 Characteristics Conditions min typ max min typ max Unit Vi Operating input voltage Io = 0 – Io max 36 75 36 75 VDC TC min – TC max Vi nom Nominal input voltage 48 48 Vi abs Input voltage limits without damage 80 80 Ii Typical input current Vi nom, Io nom 5.1 6.3 A Iinr p Peak inrush current Vi max, Io nom 12 12 Pi0 No-load input power Vi min – Vi max 30 30 W Io = 0 Pi inh Input power, when disabled Vi min – Vi max 3.2 3.2 Ci Input Capacitance 1360 1360 µF fswitch Switching frequency 135 135 kHz Input Fuse A fuse mounted inside the converter protects the module against further damage in the case of a failure. The fuse cannot be made externally accessible. Reverse polarity at the input will cause the fuse to blow but no other damage. Note: Fuse is not customer-accessible. Table 3: Fuse specification Model Fuse type Fuse rating CDP200/250 slow blow T 250 V, 12.5 A Inrush Current Limitation The CPD Series incorporates an active inrush current limiter in the input circuitry, which reduces the peak inrush current value by a factor of 10 – 15 to protect connectors and switching devices from damage. high current synchronous rectifiers supply the 5 V and 3.3 V outputs with up to 40 A. The secondary controlled +12 V post regulator is supplied by an additional winding of the
3.3 V main transformer, and the linear regulator for the
–12 V output is supplied by the output choke of the +12 V output. After rectification, the output filter reduces ripple and noise to a minimum without compromising the dynamic response. All outputs are protected from the bus by decoupling FETs or diodes. A current monitor calculates the output power. As soon as the output power exceeds the maximum threshold level, the converter starts to reduce the output power by decreasing the output voltages. In contrast to the outputs 5 V, 3.3 V and +12 V with active current sharing, the –12 V output has a droop characteristic for passive current sharing. Each converter has a switching frequency of around 135 kHz. Power-One's Efficient Dual Geometric Edge (EDGE TM) Technology facilitates high current density, increases reliability by reducing component stresses, and decreases the amount of heat dissipated. The backbone of this patented technology is an interleaved, multi- channel forward converter utilising transitional resonant switching techniques and proprietary leading and trailing- edge pulse width modulation. It has a proven track record in high-availability power solutions. Note: The inrush current limitation is achieved using an electronic circuitry. For effective limitation the converter should not be switched on and off more frequently than every 8 seconds. Input Transient Protection A metal oxide VDR (Voltage Dependent Resistor) together with the input fuse and suppressor diode form an effective protection against high input voltage transients, which typically occur in most installations. The CPD Series input range and input filters have been designed and tested to meet the requirements of EN 61000-4-5, criterion B. Reverse Polarity The converters are not protected against reverse polarity at the input to avoid unwanted power loss. In case of reversed input voltage, the suppressor diode conducts blowing the fuse, but preventing further damage.
NOV 28, 2006 revised to JAN 29, 2007 Page 4 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters Electrical Output Data General Conditions: – T A = 25 °C, unless Tc is specified. – CPD200: 250 LFM (1.25 m/s), CPD250: 400 LFM (2 m/s), – Sense lines connected directly at the connector. Table 4a: Output data for Vo1, Vo2 Output Vo1 Vo2 5.0 V 3.3 V Characteristics Conditions min typ max min typ max Unit Io nom Nominal output current 20/25 1 20 A Io max Max. output current Vi min – Vi max 40 40 IoL Output current limit TC min – TC max 50 50 Io min Minimum load no min. load required no min. load required vo Output Switch. frequ. Vi nom, Io nom mVpp voltage BW = 20 MHz noise Total Cext = 22 µF + 100 nF 60 60 ∆VoV Static line regulation Vi min – Vi max, Io nom ±25 ±18 mV ∆VoL Static load regulation Vi nom, 50 – 100% Io max ±50 ±33 ∆VoS Overshoot at switch on/off 0 0 vo d Dynamic Voltage ± 120 ± 120 load deviation Vo1: ∆Io = 10 A, d Io/dt = 2 A/µs td regulation Recovery Vo2: ∆Io = 10 A, d Io/dt = 2 A/µs 100 100 µs time αVo Temperature coefficient TC min – TC max ±0.3 ±0.2 mV/K of output voltage 0 – Io nom, Vi min – Vi max th Hold-up time starting at Vi nom, Io nom 44m s ts Start-up time Vi nom, Io nom 150 200 150 200
1 CPD200: 20 A, CPD250: 25 A
NOV 28, 2006 revised to JAN 29, 2007 Page 5 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters Table 4b: Output data for Vo3, Vo4 Output Vo3 Vo4
12 V –12 V
Characteristics Conditions min typ max min typ max Unit Io nom Nominal output current 2.5/4 1 0.5/1 1 A Io max Max. output current Vi min – Vi max 5.5 2 IoL Output current limit TC min – TC max 7 3.5 Io min Minimum load Io3 > 75% Io4 2 no min. load required vo Output Switch. frequ. Vi nom, Io nom mVpp voltage BW = 20 MHz noise Total Cext = 22 µF + 100 nF 120 120 ∆VoV Static line regulation Vi min – Vi max, Io nom ±60 ±60 mV ∆VoL Static load regulation Vi nom, 50 – 100% Io max ±120 – 480 3 ∆VoS Overshoot at switch on/off 0 0 vo d Dynamic Voltage Vo3: ∆Io = 2 A, dIo/dt = 2 A/µs ± 200 ± 200 load deviation Vo4: ∆Io = 0.5 A, dIo/dt = 2 A/µs td regulation Recovery time 500 500 µs αVo Temperature coefficient TC min – TC max ±0.3 ±0.5 mV/K of output voltage 0 – Io nom, Vi min – Vi max th Hold-up time starting at Vi nom, Io nom 44m s ts Start-up time Vi nom, Io nom 150 200 150 200 1 Values for CPD200/CPD250 2 Required to maintain regulation of Vo4 3 Droop characteristic for passive current sharing Hold-up Time For extended hold-up time, use external output capacitors or decoupling diodes and input capacitors of adequate size. Formula for additional external input capacitor 2 • P where as: Ci ext = external input capacitance [mF] Po = output power [W] η = efficiency [%] th total = total hold-up time [ms] th = hold-up time [ms] Vi min = minimum input voltage [V] Vti = threshold level [V] Hot Swap Hot swap is possible. Using the hot-swap capability, the output voltages may deviate dynamically by max. 5% during the plug-in / plug-out operations. Output Protection and Current Limitation The outputs are fully protected against continuous open circuit (no load) and also against continuous short circuit. All outputs have a constant current limitation with a rectangular characteristic (see figure below). The total current from the main power trains Vo1, Vo2 and Vo3 is limited by P o max. So there is a free choice of load distribution between these outputs. Fig. 2 Current limitation behavior of a CPD. 1.0 0.95 0.5 Vo/Vo nom Io Io nom Io max Io L 05186a
NOV 28, 2006 revised to JAN 29, 2007 Page 6 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters Thermal Considerations If a converter CPD is mounted in an upright position with air flow of 250 LFM (CPD200) or 400 LFM (CPD250) allowing unrestricted forced air cooling, and is operated at its nominal input voltage and power at maximum ambient temperature T A max (see: Temperatures), the temperature measured at the measurement point of the case temperature T C (see: Mechanical Data) will approach the indicated maximum value TC max (105 °C) after an initial warm-up phase. However, the relationship between TA and TC depends heavily on the operating conditions and system integration. The thermal conditions are influenced significantly by the input voltage, the output current, the airflow, and the temperature of the adjacent elements and surfaces. T A max is therefore contrary to TC max only an indicative value. Fig. 3b Output power versus temperature TA (CPD250) Caution: The installer must ensure that under all operating conditions TC remains within the limits shown in the diagrams fig. 3 valid for a converter mounted in free and quasi-stationary air, allowing unrestricted convection cooling. Note: Forced-air cooling or an additional heat sink can improve the reliability or allow T A to be increased above TA max provided that TC max is not exceeded. Thermal Protection A temperature sensor fitted on the main PCB provides an over temperature warning (degrade) signal 15 °C before the temperature T c max at which the thermal derating begins to reduce the output power. The output power returns to the nominal value, if the temperature drops back below this limit. See Temperature Warning and Shut-Down. Auxiliary Functions Inhibit The inhibit input enables (logic high, pull up) or disables (logic low, pull down) all outputs, if a logic signal (TTL, CMOS) is applied. In systems consisting of several converters this feature may be used to control the activation sequence of the converters by means of logic signals, or to enable the source to start up, before full load is applied. Note: If this function is not used, the inhibit pin 39 can be left open (not connected). If pin 39 is connected to a return (e.g. Fig. 4 Definition of Vinh. pin 24), the internal logic will disable all outputs. The inhibit input is protected by a decoupling diode. Fig. 5 Typical output response as a function of inhibit voltage. 0 t Inhibit 0.1 Vo/Vo nom tr tf 06155a 0.5 30 40 50 70 Po/Po nom 1.0
200 LFM = 1 m/s
90 °C
400 LFM
= 2 m/s 0.6 0.5 30 40 50 70 Po/Po nom 1.0 250 LFM = 1.25 m/s 05190-CPA200 TA min 90 °C 0.6 Convection cooling in upright position Fig. 3a Output power versus temperature TA (CPD200) Table 5: Inhibit data Characteristics Conditions min typ max Unit Vinh Inhibit Vo = off Vi min – Vi max –2 0.8 V voltage Vo = on Io = 0 – Io max 2.4 50 tr Rise time 120 ms tf Fall time depending on Io
47 RTN
INH# 39 (24)
NOV 28, 2006 revised to JAN 29, 2007 Page 7 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters Power Fail Signal The power fail circuitry monitors the input voltage and all output voltages. Its output signal Vfail changes from high to low impedance, when one of the monitored voltages falls below the threshold level; V fail changes back to high impedance, when the monitored voltage exceeds the threshold level again. The threshold levels correspond to approx. 90% of V i min and approx. 85% of Vo nom. Connector pin 42 (fail signal Vfail) is internally connected via the drain-source path of a JFET (self-conducting type) to the signal return pin 22. The current I fail should not exceed 2.5 mA. The JFET is not protected against overvoltage; V fail should not exceed 40 V. Fig. 8 Power Fail: JFET output, Ifail ≤2.5 mA. Temperature Warning and Shut-Down The temperature warning circuitry monitors the case temperature. Its output signal changes from high to low impedance, when the case temperature exceeds the upper threshold level, and changes back to high impedance, when the case temperature falls below the lower threshold level. Pin 38 (degrade signal V DEG#) is internally connected via the collector-emitter path of an NPN transistor to the signal return pin 22. The current I DEG# through should not exceed 40 mA. To prevent the NPN transistor from damage, V DEG# should not exceed 40 V. If the case temperature TC exceeds 105 °C, the converter will be disabled. It resumes operation, once TC falls below 105 °C. Fig. 6 Degrade signal: NPN output VDEG# ≤40 V, IDEG# ≤20 mA Table 6: Degrade threshold level Case Temperature min typ max Threshold level 80 °C 85 °C 90 °C Fig. 7 Degrade signal VDEG# versus case temperature TC Vo+ RTN FAL# Vfail Ifail Rp Input 11006a 47 22 Vo+ RTN DEG# VDEG# IDEG# Rp Input 11056a 47 22 05189a 60 70 80 90 100 110 °C VDEG# [V] degrade signal 0.2 0.4 0.6 0.8 Po /Po max thermal shut-down Table 7: Sense line data Output Total voltage difference between sense lines [V] and their respective outputs 3.3 0.8 V 51 V 12 1 V Sense Lines (Only for Vo1, Vo2 and Vo3.) This feature allows the compensation of voltage drops across the connector contacts and if necessary, across the load lines. To ensure correct operation, each sense line (S+ and S–) should be connected to its respective power output (Vo+ and Vo–). Note: All outputs have a common sense return. The voltage difference between any sense line at its re- spective power output pin (as measured on the connector) should not exceed the following values. Note: The output terminals Vo+ and Vo– must always be connected to the load before connecting the sense lines S+ and S–, otherwise the converter will be damaged. Note: If the sense lines S+ and S– compensate for a considerable voltage drop, the output loads shall be reduced in order to respect the maximum output power. Enable Connect enable pin 27 (EN#) with signal return pin 22 (RTN) externally to start the converter. Pin 27 is shorter than the others ensuring startup only when all other pins are already connected to the system providing a true hot- swap capability.
NOV 28, 2006 revised to JAN 29, 2007 Page 8 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters Fig. 9 Output voltage Vo4 versus output current Io4 . –4% 0.01 0.5 1 Io/Io nom Vo set ∆Vo Load regulation 05188a Active Current Sharing for Vo1, Vo2, Vo3 The current sharing facility, consisting of a single-wire link, should be used, where several converters are operated in parallel connection, for example, high reliability n+1 redundant systems or systems providing higher output power. Not more than six converters should be connected in parallel. Using this feature reduces the stress on the individual converters and improves the reliablity of the system. Interconnection of the current sharing terminals causes the converters to share the output current evenly. In n+1 redundant systems a failure of a single converter will not lead to a system failure, since the outputs are already decoupled by FETs and diodes internally. Passive Current Sharing for Vo4 The output voltage changes slightly with the output current (droop characteristic) ensuring automatic current sharing LEDs "Input OK" and "Fault" status versus input voltage. Conditions: P o – Po max , TC – TC max , Vinh = open LED "Fault" status versus output current. Conditions: Vi min – Vi max, TC – TC max , Vinh = open LED "Fault" status versus case temperature. Conditions: Po – Po max , Vi min – Vi max , Vinh = open LED "Fault" status versus Vinh. Conditions: Po – Po max , Vi min – Vi max , TC – TC max Fig. 10 Display status of LEDs LEDs A green LED "Input OK" and a red LED "Fault" are incorpo- rated in the front panel. Vi Input OK TC TC max Vi inh Vinh threshold LED off If +12 V bus voltage is present, LED is on. LED onLED Status undefined 06156a Vi min Vi max IO IoL Fault Fault Fault Fault Vo = 12 V + (0.5 – Io ) • 0.96 V Io nom without further precautions, when several converters are connected in parallel. An increase in output current decreases the output voltage according to the formula:
NOV 28, 2006 revised to JAN 29, 2007 Page 9 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters EN 55022 B EN 55022 A CPD250_cond_qp voltages which typically occur in most installations. The CPD Series has been successfully tested to the following specifications: Electromagnetic Compatibility (EMC) A metal oxide VDR together with an input fuse and filter form an effective protection against high input transient Electromagnetic Immunity Table 8: Immunity type tests Phenomenon Standard Level Coupling Value Waveform Source Test In Per- mode 1 applied imped. procedure oper. form. 2 Electrostatic IEC/EN 4 contact discharge 8000 V p 1/50 ns 330 Ω 10 positive and yes A discharge 61000-4-2 air discharge 15000 V p 10 negative (to case) discharges Electromagnetic IEC/EN 3 antenna 10 V/m AM 80% n.a. 80 – 1000 MHz yes A field 61000-4-3 1 kHz
10 V/m 50% duty cycle 900 ±5 MHz
200 Hz repeti-
Electrical fast IEC/EN 3 capacitive, o/c 1000 Vp bursts of 5/50 ns 50 Ω 60 s positive yes A transients/burst 61000-4-4 direct, i/c, +i/–i 2000 V p 2.5/5 kHz over 60 s negative 15 ms; burst transients per period: 300 ms coupling mode Surges IEC/EN 3 i/c 2000 V p 1.2/50 µs 12 Ω 5 pos. and 5 neg. yes B 61000-4-5 +i/– i 1000 V p 2 Ω surges per coupling mode Conducted IEC/EN 3 i, o, signal wires 10 VAC AM 80% 150 Ω 0.15 – 80 MHz yes A disturbances 61000-4-6 (140 dBmV) 1 kHz 1 i = input, o = output, c = case connedted to PE 2 A = normal operation, no deviation from specifications, B = temporary deviation from specs possible. Electromagnetic Emission Radiated and conducted emissions meet class A according to EN 55011/55022. Fig. 11 Typical disturbance voltage (quasi peak) at the input according to EN 55022, measured at V i nom and Io nom (CPD250-4530). Fig. 12 Typical radiated electromagnetic field strength (quasi peak) according to EN 55011/55022, normalised to a distance of 10 m, measured at V i nom and Io nom. 100 150 250 300 [dBmV/m] [MHz] 07122a 200 230 EN 55022 A EN 55022 B
NOV 28, 2006 revised to JAN 29, 2007 Page 10 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters Immunity to Environmental Conditions Table 9: Mechanical and climatic stress Test method Standard Test conditions Status Ca Damp heat IEC/EN 60068-2-78 T emperature: 40 ±2 °C Converter steady state Relative humidity: 93 +2/-3 % not Duration: 56 days operating Ea Shock IEC/EN 60068-2-27 Acceleration amplitude: 20 g n Converter (half-sinusoidal) Bump duration: 11 ms operating Number of bumps: 18 (3 in each direction) Eb Bump IEC/EN 60068-2-29 Acceleration amplitude: 15 g n Converter (half-sinusoidal) Bump duration: 6 ms operating Number of bumps: 6000 (1000 in each direction) Fda Random vibration IEC/EN 60068-2-35 Acceleration spectral density: 0.05 g n2/Hz Converter wide band Frequency band: 20 – 500 Hz operating Reproducibility Acceleration magnitude: 4.9 g n rms high Test duration: 3 h (1 h in each axis) Drop test Converter in proper packing 0.75 m 3 directions Not operating Temperatures Table 10: Temperature specifications, valid for an air pressure of 800 – 1200 hPa (800 – 1200 mbar) Relative humidity3 [%] Temperature [°C] Characteristics Conditions min typ max min typ max TA Ambient temperature Ope rational 1 5 95 –25 50 TC Case temperature 2 5 95 –25 105 2 TS Storage temperature Non operational 10 95 –40 85 Rth C-A Thermal resistance case to ambient in still air 2 K/W 1 See: Thermal Considerations.
2 Overtemperature shut-down at TC ≥105 °C
Table 11: MTBF Ratings at specified Model Ground Ground fixed Ground Unit case temperature benign mobile 40 °C 40 °C 70 °C 50 °C MTBF acc. to CPD250-4530 288 000 59 000 33 000 27 000 hMIL-HDBK-217F, notice 2
3 Non condensing humidity
NOV 28, 2006 revised to JAN 29, 2007 Page 11 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters 09135a 169.4 (6.671") 95 (3.74") 100 (3.937") 6.6 (0.26") 12.88 (0.507") 40.6 (1.60") 128.7 (5.067") Airflow Measuring point for case temperature TC Mechanical Data Dimensions in mm. Fig. 13 Overall size: 162.5 mm x 128.7 mm x 40.6 mm Weight: 0.8 kg Fig. 15 Pinout of the Positronic (PCIH47M400A1) connector. Maiting connector: PCIH47F300A1 Connector Pin Allocation The connector pin allocation table defines the electrical potentials and the physical pin positions on the Positronic connector. Pin no. 45 (protective earth) pin is a leading pin, ensuring that it makes contact with the female connector first. European Projection 10087a 2 46 81 0 1 2 1 4 1 6 1 8 2 0 1 35 79 1 1 13 15 17 19 45 47 23 26 29 32 35 38 41 44 22 25 28 31 34 37 40 43 21 24 27 30 33 36 39 42 Fig. 14 View of the Positronic connector Table 12: Pin allocation of the Positronic (PCIH47M400A1) connector Pin1 Length2 Signal Description Pin 1 Length2 Signal Description name name 1-4 B Vo1 Output 1 32 C n.c. Do not connect 5-12 B RTN Return (Vo1 and V o2) 33 C Vo2SENSE Vo2 remote sense 13-18 B Vo2 Output 2 34 C SRTN Sense return
19 B RTN Return (Vo3) 35 C Vo1SHARE Vo1 current share
20 B Vo3 Output 3 36 C Vo3SENSE V o3 remote sense
21 C Vo4 Output 4 37 C n.c. Do not connect
22 C RTN Return 38 C DEG# Degrade signal
23 C Reserved Reserved 39 C INH# Inhibit
24 C RTN Return (Vo4) 40 C n.c. Do not connect 25 C n.c. Do not connect 41 C Vo2SHARE Vo2 current share
26 C Reserved Reserved 42 C FAL# Fail signal
27 D EN# Enable 43 C n.c. Do not connect 28 C n.c. Do not connect 44 C Vo3SHARE Vo3 current share 29 C n.c. Do not connect 45 A
3 CGND Chassis ground
30 C Vo1SENSE V o1 remote sense 46 A +DCIN Positive input
31 C n.c. Do not connect 47 A –DCIN Negative input
1 Pin numbers shown are for the female backplane connector
2 A = very long pins, B = long pins, C = short pins, D = very short pins. 3 Pin 45 of the female connector is leading, ensuring that chassis ground makes contact first. Connector: Positronic PCIH47M400A1
NOV 28, 2006 revised to JAN 29, 2007 Page 12 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters Installation Instructions These converters are components, intended exclusively for installation within other equipment by an industrial assembly process or by a professionally, competent person. Installation must strictly follow the national safety regulations in respect of the enclosure, mounting, creepage distances, clearance, casualty markings, and segregation requirements of the end-use application. Connection to the system shall be made via the mating female connector (see fig. 15). Other installation methods may not meet the safety requirements. Check for hazardous voltages before altering any connections. The converters are provided with a leading pin no. 45, which is reliably connected to the case. For safety reasons it is essential to connect this pin to the protective earth of the supply system, see also: Safety of Operator-Accessible Output Circuits. The Vi input (pin no. 46) is internally fused. This fuse is designed to protect the converter in case of over current, but may not be able to satisfy all customer requirements. External fuses in the wiring to one or both input pins (no. 46 and/or no. 47) may therefore be necessary to ensure compliance with local requirements. Important: If the inhibit function is not used, pin 39 (i) should be left unconnected to enable the outputs. Enable Pin 27 (EN#) should be connected to pin 22 (RTN) to enable the outputs. Do not open the converters, or the warranty will be invalidated. Make sure that there is sufficient airflow available for convection cooling. This should be verified by measuring the case temperature, when the converter is installed and operated in the end-use application. The maximum specified case temperature T C max should not be exceeded. Make sure that a converter failure (e.g., by an internal short-circuit) does not result in a hazardous condition. Cleaning Agents The power supplies are not hermetically sealed. In order to avoid possible damage, any penetration of cleaning fluids is to be avoided. NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. Standards and Approvals The converters correspond to class I equipment. All converters are UL-recognized according to UL 60950 and CAN/CSA C22.2 No. 60950, and approved by TÜV to IEC/EN 60950-1:2001. The following considerations have been made during design concerning safety :
- Build-in component
- Basic insulation between input and output, based on 75 VDC. The input is identified as TNV-2.
- Operational insulation between output(s) and case
- Use in a pollution degree 2 environment. The converters are subject to manufacturing surveillance in accordance with the above mentioned UL standards and ISO 9001:2000. Isolation The electric strength test is performed as factory test in accordance with EN 50116 and EN/IEC 60950 and should not be repeated in the field (see table Isolation). Power-One will not honour any guarantee claims resulting from electric strength field tests. Table 13: Isolation Characteristic Input to Outputs Unit case + outputs to case Electric Actual factory test ≥1 s 1500 1 700 VDC strength AC test voltage equivalent 1000 500 VACtest to factory test Insulation resistance at 500 VDC >300 >300 M Ω
1 According to IEC/EN 60950, subassemblies connecting input to output
are pre-tested with ≥ 3 kVDC. Protection Degree The converters correspond to protection degree IP 20, provided that the female connector is fitted. Safety of Operator-Accessible Output Circuits If the output circuit of a DC-DC converter is operator- accessible, it shall be a SELV circuit according to the IEC/EN 60950 related safety standards. However, it is the sole responsibility of the installer to ensure the compliance with the relevant and applicable safety regulations.
NOV 28, 2006 revised to JAN 29, 2007 Page 13 of 13 www.power-one.com CPD Series Data Sheet 200 – 250 Watt CompactPCI® DC-DC Converters Declaration of Conformity Declaration of Conformity CE MARKING We, Power-One, Inc.,740 Calle Plano, Camarillo, CA. 93012 USA declare under our sole responsibility that the products; Power Supply Model: CPD200 and CPD250 Series to which this declaration relates, is/are in compliance with the following document(s): Quality Standard(s): ISO 9001, EN 29001 Directive: DIR 73/23/EEC, Low Voltage Directive Product Safety Standard(s): EN 60950-1: 2001 IEC 60950-1: 2001 (Licensed by a Notified Body to the European Union ) These component level power supplies are intended exclusively for inclusion within other equipment by an industrial assembly operation or by professional installers per the Installation Instructions provided with the power supplies. The power supply is considered Class I and must be connected to a reliable earth grounding system. Camarillo, Ca. October 24, 2006 (Manufacturer) (Place) (Date) Robert P. White Jr. Product Safety Director