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Assistance needed? Please contact Ji AnG HAi EuroP E GmbH +49 (0) 2151 652088-72 or info@jianghai-europe.com Snap-In CD 801 ZP Series item Characteristics o perating Temperature r ange (°C) -25 ~ +85 Voltage r ange (V) 400 ~ 500 Capacitance r ange (µF) 47 ~ 680 Capacitance Tolerance Leakage Current (µA) After 5 minutes at 20°C application of rated voltage, leakage current is not more than 0,01CV or 1,5mA, whichever is smaller C: Nominal Capacitance (µF) V : Rated Voltage (V) Dissipation Factor (20°C, 120Hz) Rated Voltage (V) 400 420 ~ 500 Tan δ (max) 0,15 0,20 Stability at Low Temperature i mpedance r atio at 120Hz) Rated Voltage (V) 400 ~ 500 useful Life Load Life Endurance T est Shelf Life Lifetime 10000h >100000h 5000h 5000h 1 000h Leakage Current Not more than specified value Not more than specified value Not more than specified value Not more than specified value Capacitance Change Within ± 30% of initial value Within ± 20% of initial value Within ± 20% of initial value Within ± 15% of initial value Dissipation Factor Not more than 300% of specified value Not more than 200% of specified value Not more than 200% of specified value Not more than 150% of specified value Condition: Applied Voltage Applied Current Applied Temperature o utlier Percentage UR IR 85°C ≤ 1% UR 1,5 x IR 40°C ≤ 1% U R IR 85°C U R IR = 0 85°C IEC 60384 U R = 0 IR = 0 85°C After test: UR to be applied for 30min >24h before measurement IA = actual ripple current at 120Hz, IR = rated ripple current at 120Hz, 85°C Multiplier of Useful Life as a function of ambient temperature and ripple current load 40 50 60 70 80 90 CD 801 ZP Series TA (˚C) IA ––– IR X16 X8 X4 X2 X1 Lifetime Multiplier 3.0 2.5 2.0 1.5 1.0 0.5 0.0 Multiplier for Ripple Current Frequency Coefficient Multiplier for Lifetime Lifetime Diagram 10000h at 85°C
- Long Useful Life at 85°C
- High Ripple Current
- Professional Inverter CD 29U CU CD 29D HR 105°C CD 801 ZP CD 295 BC CD 895 ZK large size higher current CD 296 KC high voltage CD 840 ZQ 10000h CD 29L QL high current 14000h Frequency r ated Voltage (V) 50Hz 120Hz 500Hz 1kHz 10kHz ≥50kHz 400 ~ 500 0,80 1,00 1,20 1,30 1,41 1,43
Assistance needed? Please contact Ji AnG HAi EuroP E GmbH +49 (0) 2151 652088-72 or info@jianghai-europe.com Customer specific products and adaptions on request. Snap-In Ratings for CD 801 ZP Series CD 801 ZP Series ur.DC (Surge Voltage) Code r ated Capa- citance Max ES r 20°C, 120Hz Typ ES r 20°C, 120Hz Max r ipple Current 85°C, 120Hz Size Ø D x L (V) (µF) (mΩ) (mΩ) (Arms) (mm) 400 (450) 68 2926 1522 0,61 22 x 25 100 1990 1035 0,79 22 x 30 1990 1035 0,8 25 x 25 120 1658 863 0,92 22 x 35 150 1327 690 1,1 22 x 40 1327 690 1,1 30 x 25 180 1106 575 1,25 30 x 30 220 905 471 1,41 25 x 40 905 471 1,38 30 x 30 270 737 384 1,63 25 x 45 737 384 1,62 30 x 35 737 384 1,7 35 x 30 330 603 314 1,96 25 x 55 603 314 2 30 x 45 603 314 1,88 35 x 30 390 511 266 2,13 30 x 45 511 266 2,15 35 x 35 470 424 221 2,44 30 x 50 424 221 2,6 35 x 45 560 356 185 2,82 35 x 45 680 293 152 3,33 35 x 55 420 (470) 100 2653 1327 0,79 22 x 30 2653 1327 0,8 25 x 25 120 2211 1106 0,94 25 x 30 150 1769 885 1,08 22 x 40 1769 885 1,11 25 x 35 180 1474 737 1,21 25 x 35 1474 737 1,26 30 x 30 220 1206 603 1,41 25 x 40 1206 603 1,46 30 x 35 270 983 492 1,77 25 x 55 983 492 1,62 30 x 35 983 492 1,71 35 x 30 330 804 402 1,96 30 x 45 804 402 1,98 35 x 35 390 681 341 2,22 30 x 50 470 565 283 2,53 30 x 55 565 283 2,58 35 x 45 560 474 238 2,93 35 x 50 450 (500) 47 5644 2822 0,51 22 x 25 68 3903 1951 0,65 22 x 30 3903 1951 0,66 25 x 25 100 2653 1327 0,83 22 x 35 2653 1327 0,86 25 x 30 2653 1327 0,9 30 x 25 150 1769 885 1,1 25 x 35 1769 885 1,14 30 x 30 180 1474 737 1,32 30 x 35 220 1206 603 1,54 25 x 50 1206 603 1,46 30 x 35 270 983 492 1,77 25 x 55 983 492 1,7 30 x 40 983 492 1,79 35 x 35 330 804 402 2,04 30 x 50 804 402 2,1 35 x 40 390 681 341 2,3 30 x 55 681 341 2,31 35 x 45 470 565 283 2,7 35 x 50 560 474 241 2,91 35 x 55 ur.DC (Surge Voltage) Code r ated Capa- citance Max ES r 20°C, 120Hz Typ ES r 20°C, 120Hz Max r ipple Current 85°C, 120Hz Size Ø D x L (V) (µF) (mΩ) (mΩ) (Arms) (mm) 500 (550) 47 5644 2822 0,51 22 x 25 68 3901 1951 0,65 22 x 30 3901 1951 0,65 25 x 25 100 2653 1327 0,86 25 x 35 2653 1327 0,86 30 x 25 150 1769 885 1,1 25 x 45 1769 885 1,1 30 x 30 180 1474 737 1,35 25 x 50 1474 737 1,35 30 x 35 220 1206 603 1,5 30 x 40 1206 603 1,5 35 x 35 270 983 492 1,7 30 x 50 983 492 1,7 35 x 35 330 804 402 2,04 30 x 55 804 402 2,04 35 x 45 390 680 340 2,3 35 x 50 470 564 282 2,7 35 x 55
Assistance needed? Please contact Ji AnGH Ai EuroPE G mbH +49 (0) 2151 652088-72 or info@jianghai-europe.com Part Number System Order Code SMD, Radial, Snap-In Dimensions for loose, short cut leads (bulk) Order Code: CC (CB, CD, CE, CF) Straight Lead Bended Lead Code CB CC CD CE CF in mmpreferred EC R 1C PT 101 M FF 25 0611 JExxxxx Technology Terminal Type Rated Voltage Code Series Code Capacitance Code (in µF) Capacitance Tolerance Lead Form Terminal/ Pitch Size Size Ø D x L Material Code Rubber Type for Specials only EC = Electrolytric Capacitor SMD = V 2, 5V = 0E CD 110 = PT 0,47 = R47 ±20% = M SMD: 4x7 = 0407 - = Standard - = Standard Radial = R 4V = 0G CD 11GL = GL 1,0 = 010 ±10% = K Taped = FF Terminal = T2 5x11,5 = 0511 V = PCV Sleeve F = Flat Rubber PC = Polymer Capacitor Snap-In = S 6, 3V = 0J CD 261 = LK 2,2 = 2R2 +20 / -0% = R Radial: 6,3x11,5 = 0611 E = PET Sleeve S = Stand-Off 10V = 1A CD 261X = QX 10 = 100 +20 / -10% = V Taped = FF 2,0mm = 20 35x80 = 3580 V = 1C CD 262 = QM 100 = 101 +30 / -10% = Q Long Lead = LL 2,5mm = 25 45x100 = 45100 V = 1D CD 263 = BK 1 000 = 102 +50 / -10% = T Cut 5,0mm = CB 3,5mm = 35 V = 1E CD 269 = PH 10 000 = 103 Cut 4,5mm = CC 5,0mm = 50 V = 1V CD 269L = HL Cut 4,0mm = CD 7,5mm = 75 V = 1G CD 281 = LL Cut 3,5mm = CE 10,0mm = 10 V = 1H CD 281L = LH Cut 3,0mm = CF 12,5mm = 12 V = 1J CD 287 = GC on request: alternative lead forms (Keyed Polarity, axial, 90° - angle, others)80V = 1K CD 28L = QL 100V = 2A CD 293 = BZ Snap-in: 160V = 2C CD 294 = BW 4,0mm Pin Length = T/L4 2 Pin = P2 0V = 2K CD 295 = BC 6,3mm Pin Length =T/L6 3 Pin = P3 0V = 2D CD 296 = KC Soldering Pin = S4 4 Pin = P4 0V = 2E CD 297 = BB on request: alternative pin types
5 Pin
= P5 5V = 2F CD 299 = PG 350V = 2V CD 29D = HR 385V = 2J CD 29G = BA preferred 400V = 2G CD 29H = QH 415V = 2P CD 29L = QL 420V = 2X CD 29U = CU 450V = 2W CD 801 = ZP 500V = 2H CD 804 = ZM 550V = 2Y CD 811 = ZN 575V = 2Z CD 840 = ZQ 600V = 2S CD 891 = ZJ 630V = J2 CD 892 = ZL CD 895 = ZK Polymer on request Order Code SMD, Radial, Snap-In 2.5max L L ≤ 7 L ≥ 11 Ø D 3 4 5 6,3 8 5 6,3 8 10 12,5 16 18 20 22 25 F 1 1,5 2,0 2,5 3,5 2,0 2,5 3,5 5,0 7,5 10,0 12,5 Ø d 0,4 0,45 0,5 0,6 0,8 1,0 aMax 1,0 2,0 2,5 For diameter 20 pitch 7,5 on request. in mm Dimensions for loose, long-lead type (bulk) Order Code: LL Technical Specification Radial Type l
Assistance needed? Please contact Ji AnG HAi EuroP E GmbH +49 (0) 2151 652088-72 or info@jianghai-europe.com Part Number System Technical Specification Snap-In Type
2 Pin Type: T6P2 / T4P2 Standard
Standard Version: Self-Lock Terminal. Other terminal types and styles on request. For diameter øD ≥ 45mm the safety vent is typically placed at the side of the housing. Terminal T6 T4 Pin Length T 6,3 mm preferred 4,0 mm Pin Detail l 3,5 mm preferred 2,5 mm
3 Pin Type: T4P3
4 Pin Type: T6P4 / T4P4 Standard
Standard Version: Non-Lock Terminal For øD ≥ 30mm only. Other terminal types and styles on request. For diameter øD ≥ 45mm the safety vent is typically placed at the side of the housing. Terminal T6 T4 Pin Length T 6,3 mm preferred 4,0 mm Pin Detail l 3,5 mm preferred 2,5 mm For diameter øD ≥ 45mm the safety vent is typically placed at the side of the housing.
Assistance needed? Please contact Ji AnG HAi EuroP E GmbH +49 (0) 2151 652088-72 or info@jianghai-europe.com Part Number System
4 Pin Type: L6P4 / L4P4 Self-Lock Terminal
For øD ≥ 30mm only. Other terminal types and styles on request. For Diameter øD ≥ 45mm the safety vent is typically placed at the side of the housing.
5 Pin Type: S4P5 Soldering Pin
For øD ≥ 30mm only. For diameter øD ≥ 45mm the safety vent is typically placed at the side of the housing. Technical Specification Snap-In Type Terminal L6 L4 Pin Length T 6,3 mm preferred 4,0 mm Pin Detail l 3,5 mm preferred 2,5 mm
Assistance needed? Please contact Ji AnG HAi EuroP E GmbH +49 (0) 2151 652088-72 or info@jianghai-europe.com Life Time Estimation Lifetime Estimation of Aluminum Electrolytic Capacitors from Jianghai To estimate the Lifetime of a non-solid Aluminum Electrolytic Capacitor from Jianghai, the following formulas can be utilized. The Lifetime depends mainly on the ambient temperature, the ripple current and, within certain limits, the operating voltage applied. Other parameters may also affect the Lifetime. Moreover, L 0 can be interpreted in many different ways, which has a fundamental influence on the numerical result. Jianghai offers a high transparency by publishing the different typical definitions of Lifetimes in each datasheet. Lifetime estimations are approximations by nature. Please let J i A n GHA i E uro PE confirm any result before using it. The formulas given here do not constitute part of a contract nor of a specification. The formulas do not cover additional aging effects of certain electrolytic systems or other chemical effects. Please contact us should you need Lifetime estimates for Solid Electrolyte Polymer Capacitors. Also the dimensions of the components may have an effect. Forced cooling or other additional cooling-methods have a strong impact on the Lifetime and are not covered by the formulas. For the estimation and interpretation of Lifetime, a close collaboration with J i A n GHA i E uro PE is strongly advised. Structural formula: L = L0 · KT · KR · KV Where: L T otal Lifetime L0 Lifetime under Rated Ripple Current at Upper Category Temperature (see catalogue) KT T emperature Factor KR Ripple Current Factor KV V oltage Factor KT Temperature Factor: Aluminum Electrolytic Capacitors f ollow roughly the 10 K rule of Arrhenius. It is possible to estimate the Lifetime by rule of thumb: When the operational tempe rature is reduced by 10 K, the Lifetime will double. The formula for KT in detail is: KT = 2 T0 - TA 10K Where: T0 Rated Temperature TA Ambient Temperature, Upper Category Temperature 2. KR ripple Current Factor: The influence of ripple current on Lifetime can be estimated according to the following formula: KR = Ki ∆ T0 10K ( ) A A = 1 – IA IR With: Where: IA Actual Rated Ripple Current IR Ripple Current at Upper Category Temperature (databook value) Δ T0 Core Temperature Rise of the capacitor (typically 5K for T0 = 105°C and 10K for T0 = 85°C) Ki Basis, defined as T0 = 105°C IA > IR: Ki = 4 IA ≤ IR: Ki = 2 T0 = 85°C Ki = 2
Assistance needed? Please contact Ji AnG HAi EuroP E GmbH +49 (0) 2151 652088-72 or info@jianghai-europe.com Life Time Estimation 3. KV Voltage Factor: For Radial Electrolytic Capacitors, this part of the formula has no impact (KV = 1). But for some bigg er capacitors like Snap-In and Screw-Terminal types with rated voltages above 350V, the operating voltage will af fect their Lifetime. It is expressed as follows: ( )KV = UA UR Where: UR Rated V oltage UA Actual Operating V oltage n Exponent, defined as: 0,5 ≤ UA ≤ 1 → n = 2,5 UR 0 < UA < 0,5 → n = 0 UR 4. Frequency Correction Factors: If the actual Ripple Currents are not given at the same frequency like I0, weighing f actors need to be applied. IA Actual Rated Ripple Current (normalized) If1 ... Ifn Ripple Currents at dif ferent frequencies Ff1 ... Ffn Frequency Correction Factors for different frequencies IA = ( If 1 Ff 1 If 2 Ff 2 ... If n Ff n L = L0 · KT · KR · KV 5. J i A n GHA i Electrolytic Capacitor Lifetime Estimation Formula T0-TA [1- ( IA ∆ T0 UA = L0· 2 10K · Ki IR 10K · ( ) UR T0 = 105°C I A > IR → Ki = 4 IA ≤ IR → Ki = 2 T0 = 85°C → Ki = 2 0,5 ≤ UA ≤ 1 → n = 2,5 UR 0 < UA < 0,5 → n = 0 UR
Assistance needed? Please contact Ji AnG HAi EuroP E GmbH +49 (0) 2151 652088-72 or info@jianghai-europe.com Handling Precautions Warranty: The information contained in this catalogue does not form part of any quotation or contract, is believed to be accurate, reliable and up to date. Quality data are based on the statistical evaluations of a large quantity of parts and do not constitute a guarantee in a legal sense. However, agreement on these specifications does not mean that the customer may not claim for replacement of individual defective capacitors within the terms of delivery. We cannot assume any liability beyond the replacement of defective components. This applies in particular to any further consequences of component failure. Furthermore it must be taken into consideration that the figures stated for lifetime, failure rates and outlier percentages refer to the average production status and are therefore to be understood as mean values (statistic expectations) for a large number of delivery lots of identical capacitors. These figures are based on application experience and data obtained from preceding tests under normal conditions, or – for purpose of accelerated aging – more severe conditions. JIANGHAI reserves the right to change these specifications without prior notice. Any application information given is advisory and does not form part of any specification. The products are not primarily designed for use in life support applications, devices or systems where malfunction of these products can reasonably be expected to result in personal injury. JIANGHAI customers using or selling these products for use in such applications without prior written consent of JIANGHAI do so at their own risk and agree fully to indemnify JIANGHAI for any damage resulting from such improper use or sale. This version of the catalogue supersedes all previous versions. Latest versions of datasheets can be found on our homepage: www.jianghai-europe.com For more details on precautions and guidelines for aluminum electrolytic capacitors, please refer to CENELEC Technical Report CLC/TR 50454:2008 E, “Guide for the application of aluminum electrolytic capacitors”. Polarity: Electrolytic capacitors are polar and shall never be used with incorrect polarity, as there is a possible danger of shorting or destruction. r ated Voltage u r: The Rated Voltage is marked on the capacitor and defined in the datasheets as Ur. This voltage should never be exceeded and is the maximum peak voltage including any ripple voltages allowed to avoid a shortening of the lifetime or damage of the capacitor. When a ripple current is applied to the capacitor, the sum of the peak ripple voltage and bias DC voltage shall never exceed the Rated Voltage. It might be necessary to lower the maximum allowed bias DC voltage, when certain ripple currents are applied to the capacitor. Surge Voltage: Maximum Voltage, which may be applied to the capacitor for short Capacitance drift +/- 15% max. r everse Voltage: Reverse voltages or voltages < 0 V are not allowed. rec overy Voltage: After charging and discharging a capacitor there might still be a voltage between the terminals, which is built up internally due to dielectric absorption. Please take action that this load does not damage other devices or scare the workers during production (sparks possible). Temperature ra nge: Use electrolytic capacitors only within the specified operating temperature range. o ver-Current: Currents exceeding the rated ripple currents should be avoided. ri pple Current/Voltage: The combined value of DC voltage and peak AC voltage (due to ripple current) shall not exceed the rated voltage and shall never be < 0 V. Use of aluminum electrolytic capacitors under ripple current with wide amplitudes is equivalent to quick charge-discharge operation. ra pid Charging/Discharging: Rapid Charging/Discharging generates severe heat and gas may be emitted which may lead to explosion. Consult JIANGHAI about specially designed capacitors suitable for such kind of applications. Balancing resistors: Balancing resistors should be utilized if capacitors are used in serial connection. Please choose low-tolerance resistors to limit voltage drift. Charge-Discharge Proof: JIANGHAI capacitors are charge-discharge proof, which means that 10 6 switching cycles will cause capacitance reduction of less than 10%. Lifetime: There are many different lifetime definitions known without any true standard definition. Take special care when capacitors are compared that the capacitors fulfill the needed requirements. JIANGHAI publishes all conditions to be as transparent as possible. In the case of lifetime tests with additional ripple currents, the bias DC voltage must be reduced, so that the sum of bias DC voltage and the peak of the ripple voltage does not exceed the Rated Voltage Ur. Load Life: Period of time, during which the technical parameters of all capacitors stay within the given limits. JIANGHAI defines this without allo wing for outliers. u seful Life: defined like load life, but a given percentage of components may be o utside the defined limits. Useful life data are usually calculated within a confidence level of 60%. See further details in specifications and data she ets. Outlier percentage: ≤ 1%. Endurance T est: IEC 60384-4 defines the acceptable drift criteria of electrical parameters after the endurance tests (continuous voltage test). Shelf Life: Definition of time with acceptable drift of capacitor parameters after storage at upper category temperature without load. JIS-C-5102- 1994 Vibration and mechanical stress: Capacitors are sensitive to vibration and mechanical forces applied on the leads. Do not use capacitors, which have been dropped onto a rigid surface. i nsulation: If any defect of the sleeve is visible, the component should not be used – same for any kind of visible damage. A capacitor should be electrically isolated from the following parts: Aluminum case, cathode lead wire, anode lead wire and circuit pattern, and auxiliary terminal of snap-in type. The PVC sleeve is not recognized as an isolator and therefore the standard capacitor should not be used in a place where insulation function is needed. Please contact JIANGHAI if higher grade of insulation is required. Environmental Conditions: A void direct contact with water, salt solution, oil, dewing conditions Halogens generally , especially fumigation treatment with bromides and flame retardent agents containing halogens must be avoided. A void exposing to direct sunshine, ozone, ultraviolet rays and x-ray radiation. Air Pressure: Max. 150kPa, min. 8kPa. No heavy air pressure changes are allowed. Do not use or store in an environment containing any hazardous gas (e.g., hydrogen sulphide, sulphurous acid, nitrous acid, chlorine, amm onia, bromine, methyl bromide, other halogens) or acidic or alkaline solutions Storage: T emperature 5 to 30°C, Humidity below 75%. Electrolytic capacitors may accumulate charge naturally during storage. In this case discharge through a 1kOhm resistor before use (Recovery V oltage). Leakage current may be increased after long storage time. In th is case the capacitor should be subjected to the rated voltage treatment th rough a 1kOhm resistor before use for 1 hour , then it should be discharged through a resistor of about 1 Ohm/V olt. Storage times above 1 year should be avoided or rated voltage t reatment may be necessary In accordance to IEC 60384-4 electrolytic capacitors are subjec t to a reforming process before acceptance testing. Rated voltage is applied via a series resistance (100Ω : Ur ≤ 100VDC, 1kΩ: Ur > 100VDC). Soldering: Soldering conditions (temperature, times) should be within specified conditions, especially for SMD components. Avoid high soldering temperatures as this may reduce lifetime or damage the capacitor. Do never dip the capacitor body into molten solder. Flux should not be adhered to the capacitor’s body but only to its terminals. For details and different methods please contact us. Cleaning and Coating: Do not use fixing agents or cleaning substances containing halogens and the epoxy resin coating materials. Also never use solvents containing: Halogenated hydrocarbons, alkali, petroleum, trichloroethylene/-ethane, xylene, acetones, trichlorotrifluoroethane, tetrachloroethylene, methylenechloride, chloroform, acetates, ketones, esters, chlorides and bromides. In case of questions see detailed instructions. Mounting: Other devices, which are mounted near the capacitor, should not touch the capacitor. Additional heat coming from other components near the capacitor may reduce the lifetime of the capacitor. Do never bend or twist the capacitor after soldering to avoid stress on the leads. Radial capacitors are not protected against mechanical forces on the leads. Forces on the pins might damage the capacitor. No printed circuit board tracks are allowed between the lead pads of the capacitor. Screw Terminal capacitors should only be mounted in an upright position. Transport: Avoid fumigation and spraying insecticides (especially with bromides) in the import or export procedures which can cause corrosion. This applies also to the finished devices. Maintenance: Periodical inspection should be carried out for the capacitor: visual inspection to check pressure relief open or leakage of electrolyte, electrical characteristics as leakage current, capacitance, and dissipation factor. Electrolyte and Separator paper: Electrolyte and separator paper used in Aluminum Capacitors may be flammable. Also electrolyte is electrically conductive. Therefore in case electrolyte gets in contact with PC board it may cause corrosion of circuit pattern or cause short circuit between patterns, and may lead to smoke generation or ignition in worst case. Caution during us e of Capacitors: Do not touch the terminals of capacitors. Keep the capacitor free from conductive solution, such as acids, alkali and so on. Ensure that the operating environment of the equipment into which the capacitor has been built is within the specified conditions mentioned in the catalogue or specification sheets. Safety Vent: The safety vent needs some free space to open properly. Allow for free headroom of at least 2mm for diameter ≤16mm, more than 3mm for diameter 18-35mm, more than 5mm for case diameter 40mm and larger. Emergency Actions: When the pressure relief vent is open and some gas blows out from the capacitor, please turn the main switch of the equipment off or pull out the plug from the power outlet immediately. During safety vent operation, extremely hot gas (>100°C) may blow out of the capacitors. Do not stand close to the capacitors. In case of eye contact, rinse the open eye(s) with clean water immediately. In case of ingestion, gargle with water immediately, do not swallow. Do not touch electrolyte but wash skin with soap and water in case of skin contact. Definition of electrical parameters: Separate documents as application notes, equivalent circuit diagrams and so on are available on request. Packaging: Please refer to the data book for details. Further information is available on request. Jianghai Europe Electronic Components GmbH Jianghai Electrolytic Capacitors v0712