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7–1 6 KILO VAC H igh Voltage D C Contactors For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. Catalog 5-1 773450-5 D im ensions are show n for D im ensions are in m illim eters U SA: +1 800 522 6752 For additional support num bers R evised 3-1 3 reference purposes only. unless otherw ise specified. Asia Pacific: +86 0 400 820 601 5 please visit w w w .te.com Specifications subject U K: +44 800 267 666 w w w .te.com to change. KILOVAC CAP 200 Series Contactor w ith 1 Form A (SP ST-NO) Contacts Rated up to 500 Am ps, 12-900 Vdc P erform ance D ata Contact Arrangem ent, P ow er Contacts — 1 Form A (SPST-NO ) Rated Operating Voltage — 12 - 9 00 VD C Continuous (Carry) Current, Typical — 500 A @ 85°C , 400 m cm conductors C onsult Factory for required conductors for higher currents M ake/B reak Current at Various Voltages 1 — See graph next page B reak Current at 320VD C 1 — 2,000 A, 1 cycle 3 Contact Resistance, Typ. (@ 200A) — 0.2 m ohm s Load Life — See graph next page M echanical Life — 1 m illion cycles Contact Arrangem ent, Auxiliary Contacts — 1 Form A (SPST-NO ) Aux. Contact Current, M ax. — 2A @ 30VD C / 3A @ 125VAC Aux. Contact Current, M in. — 100m A @ 8V Aux. Contact Resistance, M ax. — 0.417 ohm s @ 30VD C / .150 ohm s @ 125VAC D ielectric W ithstanding Voltage — 2,200 Vrm s @ sea level Insulation Resistance @ 500VD C — 100 m egohm s 2 Shock, 11m s 1/2 Sine, P eak, Operating — 20 G Vibration, Sine, 80-2000H z., P eak — 20 G Operating Tem perature — -40°C to +85°C W eight, Nom inal — .9 5 lb. (.43 kg) N otes:
1 M ain pow er contacts
3D oes not m eet dielectric & IR after test, 17 00 am p for unit w ith A ux. C ontacts C oil O perating Voltage (Valid O ver Tem perature R ange) V oltage (Will Operate) 9-36 V D C 32-95V D C 48-95V D C V oltage (M ax.) 36 V D C 95V D C 95V D C P ickup (C lose) V oltage M ax. 9V D C 32V D C 48V D C H old V oltage (M in.) 7 .5V D C 22V D C 34V D C D ropout (Open) V oltage (M in.) 6 V D C 18V D C 27 V D C Inrush C urrent (M ax.) 3.8A 1.3A 0.7 A H olding C urrent (A vg.) 0.13A @ 12V , 0.07 A @ 24V 0.03A @ 48V 0.02A @ 7 2V Inrush Tim e (M ax.) 130m s 130m s 130m s P roduct Facts n D esigned to be the sm allest, lightest w eight, low est cost sealed contactor in the industry w ith its current rating n B uilt-in coil econom izer — only 1.7 W hold pow er @ 12VD C and it lim its back EM F to 0V. (m odels requiring external econom izer also available) n Optional auxiliary contact for easy m onitoring of pow er contact position n H erm etically sealed — intrinsically safe, operates in explosive/harsh environm ents w ith no oxidation or contam ination of coil or contacts, including long periods of non- operation n Versatile coil and pow er connections n RoH S versions available Ordering Inform ation Typical Part N um ber /H17075C A P200 AAANA Series: C AP20 0 = 50 0 Am p, 12-9 0 0 VD C C ontactor C ontact Form : A = Norm ally O pen H = Norm ally O pen w ith Aux. C ontacts C oil Voltage: A = 9 -36 VD C (1 = requires external coil econom izer) D = 32-9 5VD C (2 = requires external coil econom izer) J = 48-9 5VD C (3 = requires external coil econom izer) R = 28 Vdc w ith m echanical econom izer C oil W ire Length: A = 15.3 in (39 0 m m ) D = C oil connector on relay (requires option “E” or “X” in next step) C oil Term inal C onnector: N = None E = 9 -pin subm iniature “D ” plug m ounted on contactor housing F = 9 -pin subm iniature “D ” plug m ounted on 15.3 in (39 0 m m ) flying leads. X = Special configuration (consult factory) M ounting & Pow er Term inals: A = B ottom M ount & M ale 10 m m x 8 Term inals
7–1 7 KILO VAC H igh Voltage D C Contactors KILOVAC High Voltage DC Contactors For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. Catalog 5-1 773450-5 D im ensions are show n for D im ensions are in m illim eters U SA: +1 800 522 6752 For additional support num bers R evised 3-1 3 reference purposes only. unless otherw ise specified. Asia Pacific: +86 0 400 820 601 5 please visit w w w .te.com Specifications subject U K: +44 800 267 666 w w w .te.com to change. KILOVAC CAP 200 Series (Continued) Outline D im ensions AUXILIARY CONTACT LEADS COIL LEADS WHITE = AUXILIARY CONTACT □ (WHEN ORDERED) BLACK = – COIL RED = + COIL SEE COIL WIRE□ LENGTH IN P/N STAINLESS 2.85 ± .025□ (72.3 ± .63) .5 ± .01□ (12.6 ± .26) 2.05 ± .02□ (52 ± .51) 2.58 ± .02□ (65.6 ± .51) .55 ± .025□ (14.04 ± .63) 2.20 ± .025□ (55.81 ± .63) 2.04 ± .02 DIA□ (51.94 ± .51) 3.17 ± .01□ (80.48 ± .26) 2.29 ± .02 DIA□ (58.19 ± .51) 1.05 ± .01□ (26.67 ± .26) 1.65 ± .01□ (42.0 ± .26) 2.688 ± .01□ (68.28 ± .26) A1 "+" POSITIVE TERMINAL A2 "–" NEGATIVE TERMINAL.225 ± .01DIA□ (5.72 ± .26) M8 x 1.25 POWER TERMINALS□ (HARDWARE SUPPLIED):□
2 X M8 WASHER, STAINLESS□
2 X M8 LOCKWASHER – SPLIT RING, STAINLESS□
2 X M8 x 1.25 NUT, STAINLESS□ TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM) MOUNTING HARDWARE (NOT SUPPLIED):□
2 X M5 BOLT□
2 X M5 LOCKWASHER□
2 X M5 NARROW WASHER□
TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM) Estim ated M ake & B reak P ow er Sw itching Ratings NOTES: 1) For resistive loads with 300µH maximum inductance. Consult factory for inductive loads. 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. 4) The maximum make current is 650A to avoid contact welding. 100,000 10,000 1,000 100 1,000 10,00010010 1 Make and Break Power Switching Region Break Only Above 650A 650A Estimated Life (Cycles) Load Current (A)