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1© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Built Into Tomorrow Benefits
- C4AF-T High Ripple Current & THB
- C4 AF-F Miniaturized & Advanced THB
- S elf-healing
- Lo w loss
- Hi gh contact reliability
- Op timized AC voltage performance
- Su itable for high frequency applications
- Ab le to withstand harsh environmental conditions
- Au tomotive grades (AEC–Q200) Overview The C4AF capacitor is a polypropylene metallized film capacitor with a rectangular, plastic box-type design filled with resin, and uses 2 or 4 tinned wires. These capacitors are intended to withstand harsh environmental conditions. Automotive grade devices meet the demanding Automotive Electronics Council's AEC–Q200 qualification requirements.
Applications
Typical applications include AC and harmonic filtering in UPS systems, motor drives, renewable energy, and automotive systems. Printed Circuit Board Mount Power Film Capacitors C4AF , Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Part Number System C4 A F 1 B W 5330 T 3 N J Series Type Application Rated Voltage (VAC) Case Terminals Code Capacitance Code (pF) Release Lead Diameter (mm) Size Code: B x H x L (mm) Tolerance C4 = MKP Power Capacitors A = Box, wire terminals F = AC filtering 1 = 250 9 = 310 7 = 350 3 = 400 A = 500 B = 600 B, E = Box plastic case U = 2 pins W = 4 pins Digits 2 – 4 indicate the first three digits of the capacitance value. First digit indicates the number of zeros to be added. A = THB 500 hours 85°C/85% R.H. (Not for new design) T = THB 1,000 hours 85°C/85% R.H. F = THB 1,500 hours 85°C/85% R.H. V rac 1 = 0.8 3 = 1.2 See Dimensions Table for valid case sizes K = 10%
2© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Dimensions – Millimeters L H LL F T S 0.5 0.5 T p p 4-pin 2-pin p Size Code S S1 T H L LL F Digit 6 Digit 14 Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Qualification Reference Standards IEC 61071, EN 61071, VDE0560 Climatic Category 55/105/56 according to IEC 60068–1 Automotive grade products meet or exceed the requirements outlined by the Automotive Electronics Council. Details regarding test methods and conditions are referenced in document AEC–Q200, Stress Test Qualification for Passive Components. For additional information regarding the Automotive Electronics Council and AEC–Q200, please visit their website at www.aecouncil.com.
3© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) General Technical Data Dielectric Polypropylene metallized film, non-inductive type, self-healing property Application AC Filtering (250 VAC, 310 VAC, 350 VAC, 400 VAC, 500 VAC, 600 VAC)
250 VAC rating recommended ONLY for controlled output filtering
Special Features AEC-Q200 qualified Climatic Category 55/105/56 IEC 60068-1 Maximum Operating Temperature 105 °C Lower Operating Temperature –55°C Standard IEC 61071, EN 61071, VDE0560, AEC-Q200 Protection Solvent resistant plastic case UL 94 V-0 compliant Thermosetting resin sealing UL 94 V-0 compliant Installation Any position Leads Tinned wires - standard lead wire length 6 (+0/−2) mm Packaging Packed in cardboard trays with protection for the terminals RoHS Compliance Compliant with Directive 2002/95/EC and Directive 2011/65/EU of the European Parliament and of the Council on 8 June 2011, including Commission Delegated Directive (EU) 2015/863 amending Annex II to Directive 2011/65/EU.
Electrical Characteristics
Rated Capacitance Range 1 to 75 µF Rated Voltage (VNAC) Range 250 to 600 VAC (50/60 Hz) Capacitance Tolerance ±10% (K) measured at T = +25°C ±5°C Dissipation Factor PP Maximum (tgδ0) ≤ 0.0007 with T = 25°C ±5°C Surge Voltage 1.5 * VNDC for maximum 10 times in lifetime at T = 25°C ±5°C Overvoltage (IEC 61071) 1.15 * VNDC for maximum 30 minutes, once per day 1.3 * VNDC for maximum 1 minute, once per day Peak Non-Repetitive Current 1.5 * I PKR , for maximum 1,000 times in lifetime Insulation Resistance IR x C ≥ 30,000 seconds at 100 VDC 1 minute at T = +25°C, ±5°C Capacitance Deviation in the operating temperature range −55 to 105°C ±2.5% maximum on capacitance value measured at T = +25°C, ±5°C Temperature Storage –40 to +80°C Storage time ≤ 36 months from the date marked on the label glued to the package Permissible Relative Humidity - Storage Annual average ≤ 70%, 85% on 30 days/year randomly distributed throughout year. Dewing not admissible.
4© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Life Expectancy Life Expectancy Please refer to our Lifetime Expectancy Model Failure Rate at 40°C and 0.5 x VR acc. to IEC 61709 ≤ 5 FIT Test Method Peak Non-Repetitive Maximum Current IPKR x 1.5 Test Voltage Terminal to Terminal VTT 1.5 * VNDC for 10 seconds Test Voltage Terminal to Case VTC 2 k VAC – 50/60 Hz for 60 seconds Endurance Test 500 hours + 500 hours at 1.25 x rated voltage at 85°C 500 hours + 500 hours at 1.25 x operative voltage at 105°C Damp Heat IEC 60068-2-78 THB Test 85/85 with Voltage Release "A": 500 hours Release "T": 1,000 hours Test Voltages: 250 and 310 V NAC version: 24 0 VAC 350 and 400 VNAC version: 310 V AC
500 VNAC version: 41 0 VAC
600 VNAC version: 50 0 VAC
Performance: |ΔC/C| <10% |ΔTg| < 3*10 −3 at 1 kHz Release "A" |ΔTg| < 5*10−3 at 1 kHz Release "T" IR ≥ 50% initial limit THB Test 85/85 with Rated Voltage Release "F": 1,500 hours 1,000 hours: |ΔC/C| ≤ 10% ΔDF ≤ 5*10 −3 at 1 kHz IR ≥ 50% initial limit 1,500 hours: |ΔC/C| ≤ 10% ΔDF ≤ 30*10 −3 at 1 kHz IR ≥ 100 MΩ Change of Temperature IEC 60068–2–14
5© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Operative Voltage Derating Voltage (VAC) Operating Voltage 250 310 350 400 500 600 Rated Voltage at 85°C (T HS) 250 310 350 400 500 600 Operating Voltage at 105°C (T HS) 175 217 245 280 350 420 KEMET defines maximum ripple current, based on hot spot/ambient self-heating temperature. For C4AF , maximum allowed self-heating is 30°C, with ambient temperature up to 70°C. DT is reduced linearly with increasing ambient temperature, down to 3°C (caused by the fundamental frequency current, no ripple current) at 105°C: Maximum Overtemperature ∆Tlim vs TAMB TAMB (°C) ∆Tlim (°C) 100 105 110 115 Maximum Irms TAMB(°C) Maximum Irms vs. TAMB 20% 40% 60% 80% 100% 120% 100 110 115 105 TAMB is the maximum ambient temperature surrounding the capacitor or hottest contact point (e.g. tracks), whichever is higher, in the worst operation conditions in °C. Lifetime Expectancy For lifetime expectancy calculations, please refer to our Lifetime Expectancy Model.
6© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Power Losses & Hot Spot Temperature Calculation in Dry Conditions At each frequency, the power lossess are the sum of: 1. Dielectric power losses PD (fi ) = 2 * π * fi * C * V(fi )2 * tgδ0 PD (fi ) = * tgδ0 l(fi )2 2 * π * fi * C tgd0 = 7 * 10−4 (maximum value) PJ (fi ) = ESR10kHz * l(fi )2 PT = Σi [PD (fi ) + PJ (fi )] ∆THS = PT * Rth THS = Ta + ∆THS which can be alternatively calculated as PD (fi ) = 2 * π * fi * C * V(fi )2 * tgδ0 PD (fi ) = * tgδ0 l(fi )2 2 * π * fi * C tgd0 = 7 * 10−4 (maximum value) PJ (fi ) = ESR10kHz * l(fi )2 PT = Σi [PD (fi ) + PJ (fi )] ∆THS = PT * Rth THS = Ta + ∆THS where: PD (fi ) = 2 * π * fi * C * V(fi )2 * tgδ0 PD (fi ) = * tgδ0 l(fi )2 2 * π * fi * C tgd0 = 7 * 10−4 (maximum value) PJ (fi ) = ESR10kHz * l(fi )2 PT = Σi [PD (fi ) + PJ (fi )] ∆THS = PT * Rth THS = Ta + ∆THS 2. Joule power losses PD (fi ) = 2 * π * fi * C * V(fi )2 * tgδ0 PD (fi ) = * tgδ0 l(fi )2 2 * π * fi * C tgd0 = 7 * 10−4 (maximum value) PJ (fi ) = ESR10kHz * l(fi )2 PT = Σi [PD (fi ) + PJ (fi )] ∆THS = PT * Rth THS = Ta + ∆THS The total power losses are the sum of the components at each frequency: PD (fi ) = 2 * π * fi * C * V(fi )2 * tgδ0 PD (fi ) = * tgδ0 l(fi )2 2 * π * fi * C tgd0 = 7 * 10−4 (maximum value) PJ (fi ) = ESR10kHz * l(fi )2 PT = Σi [PD (fi ) + PJ (fi )] ∆THS = PT * Rth THS = Ta + ∆THS The thermal jump in the hot spot is: PD (fi ) = 2 * π * fi * C * V(fi )2 * tgδ0 PD (fi ) = * tgδ0 l(fi )2 2 * π * fi * C tgd0 = 7 * 10−4 (maximum value) PJ (fi ) = ESR10kHz * l(fi )2 PT = Σi [PD (fi ) + PJ (fi )] ∆THS = PT * Rth THS = Ta + ∆THS The hot spot temperature is: PD (fi ) = 2 * π * fi * C * V(fi )2 * tgδ0 PD (fi ) = * tgδ0 l(fi )2 2 * π * fi * C tgd0 = 7 * 10−4 (maximum value) PJ (fi ) = ESR10kHz * l(fi )2 PT = Σi [PD (fi ) + PJ (fi )] ∆THS = PT * Rth THS = Ta + ∆THS
7© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Power Losses & Hot Spot Temperature Calculation in Dry Conditions cont. Limits for the formulas The limits listed below should not be exceeded: THS = Ta + ∆THS ≤ (THS ) MAX MAXi i VAC f V≤∑ 2) (1. RMSMAXi i I f I≤∑ 2) (2. THS = Ta + ∆THS ≤ (THS ) MAX MAXi i VAC f V≤∑ 2) (1. RMSMAXi i I f I≤∑ 2) (2. THS = Ta + ∆THS ≤ (THS ) MAX MAXi i VAC f V≤∑ 2) (1. RMSMAXi i I f I≤∑ 2) (2. where Ta is the ambient temperature (steady state temperature of the cooling air flowing around the capacitor, measured at 100 mm of distance from the capacitor and at a height of 2/3 height of the capacitor). Example of calculation P/N: C4AF9BW5100T3JK PD(50) = 2 * π * 50 * 10 * 10−6 * 3102 * 7 * 10−4 =0.211 [W] Fundamental Frequency F 1 = 50 [Hz] ΔTHS = 18 * 0.523 = 9.4 [°C] Ripple Frequency F 2 = 15,000 [Hz] THS = Ta + ΔTHS Fundamental Voltage V 1 = 310 [V~] THS = 75 + 9.4 = 84.4 [°C] » OK since hot spot temperature is less than maximum admitted Ripple Current I 2 = 7.9 [A] Expected Life at T HS = 85°C » 60,000 hours (see lifetime curve) Ta = 75°C
8© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Environmental Compliance As a leading global supplier of electronic components and an environmentally conscious company, KEMET continually aspires to improve the environmental effects of our manufacturing processes and our finished electronic components. In Europe (RoHS Directive) and in some other geographical areas such as China (China RoHS), legislation has been enacted to prevent or otherwise limit the use of certain hazardous materials, including lead (Pb), in electronic equipment. KEMET monitors legislation globally to ensure compliance and endeavors to adjust our manufacturing processes and/or electronic components as may be required by applicable law. For military, medical, automotive, and some commercial applications, the use of lead (Pb) in the termination is necessary and/or required by design. KEMET is committed to communicating RoHS compliance to our customers. Information related to RoHS compliance will be provided in data sheets and using specific identifiers on the packaging labels. All KEMET power film capacitors are RoHS compliant. Materials & Environment The selection of raw materials that KEMET uses for the production of its electronic components is the result of extensive experience. KEMET directs specific attention toward environmental protection. KEMET selects its suppliers according to ISO 9001 standards and performs statistical analyses on raw materials before acceptance for use in manufacturing our electronic components. All materials are, to the best of KEMET’s knowledge, non-toxic and free from cadmium; mercury; chrome and compounds; polychlorine triphenyl (PCB); bromide and chlorinedioxins bromurate clorurate; CFC and HCFC; and asbestos. Dissipation Factor Dissipation factor is a complex function involved with capacitor inefficiency. The tgδ may vary up and down with increased temperature. For more information, refer to Performance Characteristics. Sealing Hermetically Sealed Capacitors As the temperature increases, the pressure inside the capacitor increases. If the internal pressure is high enough, it can cause a breach in the capacitor. Such a breach can result in leakage, impregnation, filling fluid, or moisture susceptibility. Barometric Pressure The altitude at which hermetically sealed capacitors are operated controls the capacitor's voltage rating. As the barometric pressure decreases, the susceptibility to terminal arc-over increases. Non-hermetic capacitors can be affected by internal stresses due to pressure changes. These effects can be in the form of capacitance changes, dielectric arc-over, and/or low insulation resistance. Altitude can also affect heat transfer. Heat that is generated in an operation cannot be dissipated properly, and high RI 2 losses and eventual failure can result.
9© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Table 1A – C4AF-T Ratings & Part Number Reference For Packaging quantites not listed, please contact KEMET. (*) Current corresponding to 30°C of self-heating in dry conditions and composed by nominal 50 Hz current at rated VAC plus 10 kHz overlapped harmonics. For Expected Life and FIT performances, please refer always to the Curves reported inside the datasheet based on working voltage and hot spot temperatures. Cap Value (µF) VNAC VNDC Dimensions (mm) dV/dt Ipkr ESL ESR 70°C at 10 kHz Irms Max (*) at 70°C Rth (HS/Amb) Packaging Quantity PART NUMBER T H L S S1 V/µs Apk nH mΩ Arms (°C/W) VNAC at 85°C = 250 VAC; VOPAC at 105°C = 175 VAC 1 250 500 11 20 31.5 27.5 \\ 38 38 17 22 4.5 44 256 C4AF1BU4100T1WK 3.3 250 500 19 29 31.5 27.5 \\ 38 125 25 9 8.9 29 72 C4AF1BU4330T11K 4.7 250 500 19 29 31.5 27.5 \\ 38 179 25 7.4 10 29 72 C4AF1BU4470T11K 10 250 500 20 40 42 37.5 10.2 27 272 12 4.8 15.2 20 58 C4AF1BW5100T3FK 15 250 500 30 45 42 37.5 20.3 27 400 13 3.4 20.8 15 36 C4AF1BW5150T3LK 22 250 500 35 50 42 37.5 20.3 27 587 14 2.6 25.4 13 30 C4AF1BW5220T3OK 47 250 500 45 56 57.5 52.5 20.3 18 837 17 2.8 32 8 18 C4AF1EW5470T3AK VNAC at 85°C = 310 VAC; VOPAC at 105°C = 215 VAC 1 310 630 11 20 31.5 27.5 \\ 45 45 17 20.8 4.5 44 256 C4AF9BU4100T1WK 1.5 310 630 13 25 31.5 27.5 \\ 45 68 22 15 6 36 234 C4AF9BU4150T1XK 3.3 310 630 19 29 31.5 27.5 \\ 45 149 25 8.6 9 29 72 C4AF9BU4330T11K 4.7 310 630 22 37 31.5 27.5 \\ 45 212 28 7.6 11 23 64 C4AF9BU4470T12K 10 310 630 28 37 42 37.5 10.2 32 3 20 10 4.2 16.6 18 36 C4AF9BW5100T3JK 15 310 630 35 50 42 37.5 20.3 32 480 14 3 23.1 13 30 C4AF9BW5150T3OK 17 310 630 35 50 42 37.5 20.3 32 560 14 2.8 23.8 13 30 C4AF9BW5170T3OK 33 310 630 45 56 57.5 52.5 20.3 21 693 17 3 30.3 8 18 C4AF9EW5330T3AK Cap Value (µF) VNAC VNDC T H L S S1 V/µs Apk nH mΩ Arms (°C/W) Packaging Quantity PART NUMBERDimensions (mm) dV/dt lpkr ESL ESR Irms Max (*) at 70°C Rth (HS/Amb)
10© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Table 1A – C4AF-T Ratings & Part Number Reference cont. For Packaging quantites not listed, please contact KEMET. (*) Current corresponding to 30°C of self-heating in dry conditions and composed by nominal 50 Hz current at rated VAC plus 10 kHz overlapped harmonics. For Expected Life and FIT performances, please refer always to the Curves reported inside the data-sheet based on working voltage and hot spot temperatures Cap Value (µF) VNAC VNDC Dimensions (mm) dV/dt Ipkr ESL ESR 70°C at 10 kHz Irms Max (*) at 70°C Rth (HS/Amb) Packaging Quantity PART NUMBER T H L S S1 V/µs Apk nH mΩ Arms (°C/W) VNAC at 85°C = 350 VAC; VOPAC at 105°C = 245 VAC 1 350 700 13 25 31.5 27.5 \\ 115 115 22 10.6 6.1 36 234 C4AF7BU4100T1XK 3.3 350 700 22 37 31.5 27.5 \\ 115 380 28 6 11.4 23 64 C4AF7BU4330T12K 4.7 350 700 20 40 42 37.5 10.2 75 353 12 4 14.7 20 58 C4AF7BW4470T3FK 10 350 700 35 50 42 37.5 20.3 75 750 14 2.2 24.8 13 30 C4AF7BW5100T3OK 12.5 350 700 35 50 42 37.5 20.3 75 938 14 2 26.1 13 30 C4AF7BW5125T3OK VNAC at 85°C = 400 VAC; V OPAC at 105°C = 280 VAC 1 400 800 14 28 31.5 27.5 \\ 141 141 24 9.8 6.5 33 96 C4AF3BU4100T1YK 3.3 400 800 20 40 42 37.5 10.2 90 297 12 4.8 13 20 58 C4AF3BW4330T3FK 9 400 800 35 50 42 37.5 20.3 90 8 10 14 2.2 24.1 13 30 C4AF3BW4900T3OK Cap Value (µF) VNAC VNDC T H L S S1 V/µs Apk nH mΩ Arms (°C/W) Packaging Quantity PART NUMBERDimensions (mm) dV/dt lpkr ESL ESR Irms Max (*) at 70°C Rth (HS/Amb)
11© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Table 1A – C4AF-T Ratings & Part Number Reference cont. For Packaging quantites not listed, please contact KEMET. (*) Current corresponding to 30°C of self-heating in dry conditions and composed by nominal 50 Hz current at rated VAC plus 10 kHz overlapped harmonics. For Expected Life and FIT performances, please refer always to the Curves reported inside the data-sheet based on working voltage and hot spot temperatures Cap Value (µF) VNAC VNDC Dimensions (mm) dV/dt Ipkr ESL ESR 70°C at 10 kHz Irms Max (*) at 70°C Rth (HS/Amb) Packaging Quantity PART NUMBER T H L S S1 V/µs Apk nH mΩ Arms (°C/W) VNAC at 85°C = 500 VAC; V OPAC at 105°C = 350 VAC 1 500 1,000 19 29 31.5 27.5 \\ 176 176 25 8.3 7.1 29 72 C4AFABU4100T11K 3 500 1,000 28 37 42 37.5 10.2 113 339 10 4.3 13.3 18 36 C4AFABW4300T3JK VNAC at 85°C = 600 VAC; V OPAC at 105°C = 420 VAC 1 600 1,200 22 37 31.5 27.5 / 204 204 28 8.0 7.8 23 64 C4AFBBU4100T12K Cap Value (µF) VNAC VNDC T H L S S1 V/µs Apk nH mΩ Arms (°C/W) Packaging Quantity PART NUMBERDimensions (mm) dV/dt lpkr ESL ESR Irms Max (*) at 70°C Rth (HS/Amb)
12© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Table 1B – C4AF-F Ratings & Part Number Reference For Packaging quantites not listed, please contact KEMET. (*) Current corresponding to 30°C of self-heating in dry conditions and composed by nominal 50 Hz current at rated VAC plus 10 kHz overlapped harmonics. For Expected Life and FIT performances, please refer always to the Curves reported inside the datasheet based on working voltage and hot spot temperatures. Cap Value (µF) VNAC VNDC Dimensions (mm) dV/dt Ipkr ESL ESR 70°C at 10 kHz Irms Max (*) at 70°C Rth (HS/Amb) Packaging Quantity PART NUMBER T H L S S1 V/µs Apk nH mΩ Arms (°C/W) VNAC at 85°C = 250 VAC; VOPAC at 105°C = 175 VAC 15 250 500 28 37 42 37.5 10.2 15 225 13 6.4 14.6 18 36 C4AF1BW5150F3JK 22 250 500 30 45 42 37.5 20.3 15 330 17 4.7 18.1 15 36 C4AF1BW5220F3LK 28 250 500 35 50 42 37.5 20.3 15 420 18 4.0 21.8 13 30 C4AF1BW5280F3OK VNAC at 85°C = 310 VAC; VOPAC at 105°C = 215 VAC 1 310 620 11 20 31.5 27.5 / 40 40 22 53.3 3.5 44 256 C4AF9BU4100F1WK 2 310 620 14 28 31.5 27.5 / 40 80 31 28.5 5.5 33 96 C4AF9BU4200F1YK 10 310 620 28 37 42 37.5 10.2 20 200 13 8.1 12.9 18 36 C4AF9BW5100F3JK 15 310 620 30 45 42 37.5 20.3 20 300 17 5.8 16.2 15 36 C4AF9BW5150F3LK 20 310 620 35 50 42 37.5 20.3 20 400 18 4 .7 19.9 13 30 C4AF9BW5200F3OK Cap Value (µF) VNAC VNDC T H L S S1 V/µs Apk nH mΩ Arms (°C/W) Packaging Quantity PART NUMBERDimensions (mm) dV/dt lpkr ESL ESR 70°C at 10 kHz Irms Max (*) at 70°C Rth (HS/Amb)
13© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Table 1B – C4AF-F Ratings & Part Number Reference cont. For Packaging quantites not listed, please contact KEMET. (*) Current corresponding to 30°C of self-heating in dry conditions and composed by nominal 50 Hz current at rated VAC plus 10 kHz overlapped harmonics. For Expected Life and FIT performances, please refer always to the Curves reported inside the datasheet based on working voltage and hot spot temperatures. Cap Value (µF) VNAC VNDC Dimensions (mm) dV/dt Ipkr ESL ESR 70°C at 10 kHz Irms Max (*) at 70°C Rth (HS/Amb) Packaging Quantity PART NUMBER T H L S S1 V/µs Apk nH mΩ Arms (°C/W) VNAC at 85°C = 350 VAC; VOPAC at 105°C = 245 VAC 8 350 700 28 37 42 37.5 10.2 25 200 13 9.6 11.9 18 36 C4AF7BW4800F3JK 16 350 700 35 50 42 37.5 20.3 25 400 18 5.4 18.5 13 30 C4AF7BW5160F3OK VNAC at 85°C = 400 VAC; V OPAC at 105°C = 280 VAC 1 400 800 14 28 31.5 27.5 / 60 60 31 46.5 4.3 33 96 C4AF3BU4100F1YK 3 400 800 22 37 31.5 27.5 / 60 180 36 18.2 7.9 23 64 C4AF3BU4300F12K 6 400 800 28 37 42 37.5 10.2 30 180 13 11.2 11.0 18 36 C4AF3BW4600F3JK 11 400 800 35 50 42 37.5 20.3 30 330 18 6.7 16.8 13 30 C4AF3BW5110F3OK Cap Value (µF) VNAC VNDC T H L S S1 V/µs Apk nH mΩ Arms (°C/W) Packaging Quantity PART NUMBERDimensions (mm) dV/dt lpkr ESL ESR 70°C at 10 kHz Irms Max (*) at 70°C Rth (HS/Amb)
14© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Table 1B – C4AF-F Ratings & Part Number Reference cont. For Packaging quantites not listed, please contact KEMET. (*) Current corresponding to 30°C of self-heating in dry conditions and composed by nominal 50 Hz current at rated VAC plus 10 kHz overlapped harmonics. For Expected Life and FIT performances, please refer always to the Curves reported inside the datasheet based on working voltage and hot spot temperatures. Cap Value (µF) VNAC VNDC Dimensions (mm) dV/dt Ipkr ESL ESR 70°C at 10 kHz Irms Max (*) at 70°C Rth (HS/Amb) Packaging Quantity PART NUMBER T H L S S1 V/µs Apk nH mΩ Arms (°C/W) VNAC at 85°C = 500 VAC; V OPAC at 105°C = 350 VAC 5 500 1000 30 45 42 37.5 20.3 35 175 17 11.5 11.7 15 36 C4AFABW4500F3LK VNAC at 85°C = 600 VAC; V OPAC at 105°C = 420 VAC 1 600 1200 22 37 31.5 27.5 / 80 80 36 39.6 5.4 23 64 C4AFBBU4100F12K 3 600 1200 30 45 42 37.5 20.3 40 120 17 16.6 9.9 15 36 C4AFBBW4300F3LK 4 600 1200 35 50 42 37.5 20.3 40 160 18 12.8 12.4 13 30 C4AFBBW4400F3OK Cap Value (µF) VNAC VNDC T H L S S1 V/µs Apk nH mΩ Arms (°C/W) Packaging Quantity PART NUMBERDimensions (mm) dV/dt lpkr ESL ESR 70°C at 10 kHz Irms Max (*) at 70°C Rth (HS/Amb)
15© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAuCu (SAC) alloys, or SnCu alloys, as the primary solder material. This has increased the liquidus temperature from 183°C for a SnPb eutectic alloy to 217 – 221°C for new alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170°C). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 – 15 mm), and great care must be taken during soldering. The recommended solder profiles from KEMET should be used. Contact KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760–1 Edition 2 serves as a solid guideline for successful soldering. See Figure 1. Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the recommended limits may result in degradation or permanent damage to the capacitors. Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert through-hole parts after curing the surface mount parts. Contact KEMET to discuss the actual temperature profile in the oven, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Allow time for the capacitor surface temperature to return to normal before the second soldering cycle. Manual Soldering Recommendations Following is the recommendation for manual soldering with a soldering iron. The soldering iron tip temperature should be set at 350°C (+10°C) maximum with the soldering duration not to exceed more than 3 seconds. Recommended Soldering Temperature 100 150 200 250 300 350 400 0 1 2 3 4 5 6 7 8 Soldering Time (seconds) Soldering Iron Bit Temperature (°C) Wave Soldering Recommendations 100 150 200 250 300 0 40 80 120 160 200 240 Temperature (°C) Time (seconds) Cooling 2+3 seconds max260°C First Wave Second Wave ∆ T < 150°C ca. 2°C/second ca. 3.5°C/second typical ca. 5°C/second Preheating Tpreheat Typical
16© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Soldering Process cont. Wave Soldering Recommendations cont. 1. The tables indicates the maximum set-up temperature of the soldering process Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Pitch ≤ 15 mm Capacitor Pitch > 15 mm Capacitor Pitch ≤ 15 mm Capacitor Pitch > 15 mm Polyester 130°C 130°C 270°C 270°C Polypropylene 110°C 130°C 260°C 270°C Paper 130°C 140°C 270°C 270°C Polyphenylene Sulphide 150°C 160°C 270°C 270°C 2. The maximum temperature measured inside the capacitor: set the temperature so that inside the element the maximum temperature is below the limit. Dielectric Film Material Maximum Temperature Measured Inside the Element Polyester 160°C Polypropylene 110°C Paper 160°C Polyphenylene Sulphide 160°C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be soldered is pre-heated and transported over the solder bath, as in normal flow soldering, without touching the solder. When the board is over the bath, it is stopped. Pre-designed solder pots are lifted from the bath with molten solder, only at the places of the selected components, and pressed against the lower surface of the board to solder the components. The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document. However, instead of two baths, there is only one with a time from 3 – 10 seconds. In selective soldering, the risk of overheating is greater than in double wave flow soldering, and great care must be taken so that the parts do not overheat.
17© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Mounting Resistance to Vibration and Mechanical Shock AEC-Q200 Mechanical Stress Tests: Mechanical Shock MIL-SDT-202 Method 213 Test condition C Peak value 100 g, duration 6 ms, half-sine-wave (see MIL-HDBK for details) Vibration MIL-SDT-202 Method 204 5 g for 20 minutes, 12 cycles each of 3 orientations Use 8"X5" PCB, .031" thick. 7 secure points on one 8" side and 2 secure points at corners of opposite sides. Parts mounted within 2" from any secure point. Test from 10 – 2,000 Hz. The capacitors are designed for PCB mounting. The stand-off pipes must be in good contact with the printed circuit board. The capacitor body has to be properly fixed (e.g. clamped or glued). Construction Detailed Cross Section Self-Extinguish- ing Resin Molded Plastic Case Molded Plastic Case Leads Metal Contact Layer Metal Contact Layer Margin Single-sided Metallized Polypropylene Film (Second Layer) Single-sided Metallized Polypropylene Film (First Layer) Margin Margin
18© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Construction cont. Single-sided Metallized Polypropylene Film
1 Section
2 Sections
250 – 310 VAC 350 – 600 VAC C4AF-A/-T Winding Scheme Single-sided Metallized Polypropylene Film 250 – 350 VAC 400 – 600 VAC C4AF-F Winding Scheme
19© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) Marking Manufacturing Logo Capacitance, Tolerance Rated Voltage Internal Use Self-Healing Dielectric Date Code Dielectric Type, Series (C4AF , C4AF-T, C4AF-F) Climatic Category (Temperature - Minimum/Maximum) Manufacturing Date Code (IEC–60062) Y = Year, Z = Month Year Code Year Code Year Code Month Code Month Code
2020 M 2027 V 2034 E January 1 July 7
2021 N 2028 W 2035 F February 2 August 8
2022 P 2029 X 2036 H March 3 September 9
2023 R 2030 A 2037 J April 4 October O
2024 S 2031 B 2038 K May 5 November N
2025 T 2032 C 2039 L June 6 December D
2026 U 2033 D 2040 M
20© KEMET Electronics Corporation • KEMET Tower • One East Broward Boulevard F3 116_C4AF • 7/27/2022 Fort Lauderdale, FL 33301 USA • 954-766-2800 • www.kemet.com Power and AC Film Capacitors – Printed Circuit Board Mount Power Film Capacitors C4AF, Radial, 2 or 4 Leads, 250 – 600 VAC, for Harsh Environment AC Filtering (Automotive Grade) KEMET Electronics Corporation Sales Offi ces For a complete list of our global sales offi ces, please visit www.kemet.com/sales. Disclaimer All product specifi cations, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifi cally disclaims – any warranty concerning suitability for a specifi c customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicated or that other measures may not be required. KEMET is a registered trademark of KEMET Electronics Corporation.