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SPECIFICATION FOR APPROVAL File No.: Q/FRK 0.GS.E.C25-A04 Product Name Uncoated Metallized Polyester Film Capacitor(Stacked version) Product Type C25(CL25 Series) Product Code Customer Customer Code Issue Date 2010-11 i fn Surge Components, Inc. 95 E. Jefryn Blvd Deer Park, NY 11729 www.surgecomponents.com Page | of 15
ll | MI www.surgecomponents.com C 25 CL25 Series Uncoated Metallized Polyester Film Capacitor(Stacked version) @ Outline Drawing k—_w— TS | I | I t c d20.05 A psoa @ Features © metallized polyester film, stacked construction, Uncoated @ High impulse and pulse strength @ Typical Applications @ DC impulse and pulse circuits @ SMPS, converter, Electronic ballasts, compact fluorescent lamps @ Specifications Reference Standard GB/T 7332(IEC 60384-2) Climatic Category 55/125/56 85°C for Va(de) Rated Temperature 75°C for Vq(ac) -55°C~125°C Operating Temperature Range (#85°C. to +125°C: decreasing factor 1.25% per ‘C_ for VR(de)) (+75°C to +125°C: decreasing factor 1.35% per ‘C_ for VR(ac)) Rated Voltage 63V, 100V, 250V, 400V, 630V, 1 000V Capacitance Range 0.00101F~10.0uF Capacitance Tolerance £5%(J), +10%(K), +20%(M) Voltage Proof 1.40U(Q2s) <0.0100 (kHz) Dissipation Factor <0.0150 (10KEz, Cy<1uF) 23750MQ, C<0.33F U,<100V, Ups100V : . e 21250s , C>0.33uF charge voltage is 10V Insulation Resistance Sa Gana U,2100V, 2 , C<0.33 . Up>100V 5250s, C0338 charge voltage is 100V 20°C, Imin) Page 2 of 15
lll Nl ‘www.surgecomponents.com C25 CL25 Series w@ Part number system The 18 digits part number is formed as follow: 1 2 3 4 °=5 6 7 8 9 10 Il 12 13 14 15 16 17 18 [elz[s] |} TT TET TET TT tt ty Digit 1 to3 — Series code C25=CL25 Digit 4to5 DC rated voltage 1-63V 2A=100V 2E=250V 2G=400V 2J=630V 3A=1000V Digit 6 to 8 Rated capacitance value For example : 103=10X 10°pF=0.01uF Digit 9 Capacitance tolerance Digit 10 Lead pitch 2=5.0mm 3=7.5mm 4=10.0mm 6=15.0mm Digit 11 Internal use Digit 12 t0 15 Lead form and packaging code Digit 16 to 18 Internal use Table 1_lead dimensions and packaging code Digit 12 Digit 13 Digit 14 Digit 15 eos [eit | ca evn |e oye [ose | ct | A ammo-pack | 2 F=5.0mm straight T each cap. among two consecutive holes 4 F=10.0mm 6 F=15.0mm 2 each cap. among two consecutive holes P3=12.7mm, H=18.5mm (For pitch=10mm) 5 each cap. among two consecutive holes P3=25.4mm, H=18.5mm (For pitch=15mm) Cc straight lead | code | explanation Length tolerance £0.5mm “Cin — the Or satandard length figure above [00 standard lead length (18mm~22mm) 45__| lead length 4.5mm Page 3 of 15
a TES 4 C25 CL25 Series @ Dimensions (mm) A e fomo fos [we | [se fos | amar | [ox [oe [oe [os [os [os | cami | A Pow fos [we [os [se fos | csnmarm | [om [oe [oe [or [os [os | cami | [oom [os [ar [ae [se Pos [emer | [Tom Poe [ae [a [as [os [espa | [oom [os [ar fas [se [os | csumarmin | [ow [oo |e [or [as [os | essen | Cd 0 [ows fos [oe [ae [se es | spmarmn | [om [oe [oe [or fs [os | camer | gO a [ave es [oe ae [soos [emer | [is Poe fo [en [os Pes | eas rs re Peoe [es fw [20 [so [os | coumarins | [are foe Lo [os [os | camaro | A eo Peo [es Pe [ae [se Pos [esimarmne | [Te [oe Dae oe fas Des | eam | ce oe [re Poe Pas Per is Pos [ese] [eon Ps [ao ae [so Pos [cae Peo Pes [an Pe [so fos | csar | [eee Paes [a Pas [soos [asa | Povo Ps [ve [or [so [os | cxrmar | [ow [es Paw [ae [eos | earn | Pee Ps [oe ae [so [os [camer | [esas [ae ae [so os [ar Pe Pes [ie Poe [so Pos | cree | pepe fs pe [os | ermarnn | Pee Ps [oe Par [so [os [cme | Pepe pa [as [se [es [ema | Pee Pes [se [oe [so [os [camer | [es Pas [sear [soos [nar Pee Pes [oe [oe [so os [sear | Pee Ps [as Dar [se os [estar | Poe Ps [ae fe [so os | cxrmnr | Pi Ps Dr De [oe Pos [eer Note: 1. “-”=capacitance tolerance code, M=+20%,K=+10%J=45% 2, “###*"Jead form and packaging code (refer to table 1). Page 4 of 15
a! www.surgecomponents.com C 2 5 CL25 Series @ Dimensions (mm) Cc Ww H T Ww H T Fe Ee Pe Poe Do To Ds [oe | cao | Pome [es [oo [ae [so [os | canner | [om [oo [ae [a [os [os | coensnmr | Ce de [ome [es [ar [ae [se fos [emumarenne | [Tem [oe [ae [ae [os [os [omnes | oe coe Pes [oe [sr [ar [os [es [ena | [ew [es [ae [ae [se [os | eesamarenn | [Tom [oe [ar [oa pas [as | eaanear | [eves [os [ee [oe [v0 [os | cca | [owe [as [ee [as [se Pes [emma | [Tee Poe [ss fe [os [os | eam | [owe [es [so [ar [oe [os | camarmn | [oe [oe [re [oe | os [os | connor | [oom fo [a [ae [oe [oe [coeur | [Tie fom [oe Do [oe [oe | eon | oo [eos Pos [oe fas [oe [os | ecannrmnee | [Te [on [oo [oe [os [os | cones | a
8 Ce oe
Pam [es [ae [as [se Poe [earn | [Fee fs [ar [as [oe [os | comcemn | [vom os [ar [a [ooo [os | coanmarrnon | [oer [ons [5 [ar [wn [ os | coeansrms | [eon [es [oe [oe [oo foe | cmarmame | [Toe [os [or | [oo [os | cena | A oe CR ee fee [es [oe [| se [os | cana | re [es [es [we [ae [so [os [cau | Ce A Ce [ex es [se [oe [oe [os | ccannarnen | [a [os [oe [or [oe [oe | crowns | A Te Ee re Pee [es fe [ar [se es [canner | [Ta fe fe [92 [se [oe | comnernn | Pets fs fe [oo Po [commie | [om foe [as [os [so [oe | coumarin | oe Pee Pes [oe [foe [os [commer | [To [es [ws [Lo [se [oe | cxnrarmnn | A ee Pe Ps Das [os [se [ee | cnr | re ee re Note: 1. “-"=capacitance tolerance code, M=+20%,K=+10%,J=+5% 2. “***"Iead form and packaging code (refer to table 1). Page 5 of 15
MVM RGEE.. a C25 CL25 Series @ Dimensions (mm) Fo [Sceelex| * [+ [mmm | feo] [a] * [+] mm | Per fuss [2 [ele | aan | [oom [es fw | [0 | os | camer | | oes pus [a |= | wo | os | caseamen | Pews [os [se faz [so [es | eansamene | [ow us [a [as pee | os | commer | Peon [es we [os [so | ws | easmimarmns | [om fs [uw [a | wo | os | csamarnns | Powe [os [ar faz [so [as | aarmamnnn | [a pus [se [ar [we | os | commer | Poca fos [a [as [so [os | anmmamn | [on [us [sr [32 [wo | os | commen | Pas Pus Perf [eo Des [ern | [oom [es foe | oe | 90 | os | camer | [om pus] 2 | m2 | wo | os | csnmamnns | Pee Pus Ps [ar [eo Pes [came | feos [es fas | [so | os | easearnn | [on fus| ss [a | wo os | aaanarnns | Power [os [ae fas [so [as [estar | [oo pus [a [os Pwo | os | mmc | oe a NT me Poms [os [os fas [so [os | asmmarms | [os [us [se [or [ie | 06 | canna | [om [os [a ae [so [os | comma | [os pus | [or pie | oo | cmon | [om Pos [ee [az [so [os | cmmarmne | [on [us fo |e [ue | os | acumen | re Pew Pus Pe [ss [so [ow | commana | [or Pos [ar far [so [os | carmarme | [Tom [us [ws [ss [ie | oo | cama | foo [os far | [se [os | easnares | [vo Liss | 56 | oo | | 06 | easnarn | [one es [ee Poe [so [os | emamarene | [Ta [es [ee [or Pe [oo | cammsemn | Powe [es [ar fos [so [os | cmarmne | [is [es [uw [ow [ie | oe | camsemnn | ee Pow os [or [os [so [os | cman | [22 [us [os | oe [ie | 06 | camsamn | Pros Pos fer pee [se [os [cans | [oar pus [os [er pie [ow | commer | a ae [oon foe [a [as Pas [os | easton | [oe [oe [ae [ar [os [es | ensesr | [one [oe [se [ar [os [os | emer | [oe Poe fs [ar [os [es | enema | Pew [oe foe [oe [os [os | eases | Pow Poe fs [ae [os [es [eam | es Poe fs for [os [es [cme | [ow oe [ss [oe [os [os | eareara | Dom Poe fo Pe [os [os | came | [oar [oe per per fas [os | camino | Dos Poe Ps [ss [os [os | espe | Note: 1. “-"=capacitance tolerance code, M—+20%,K-+10%,J-+5% 2. “****"=Jead form and packaging code (refer to table 1). Page 6 of 15
Ul www.surgecomponents.com. CL25 Series @ Dimensions (mm) Ff lmlee|? [+ | mom | [oor [EE [aa] * [+] mmr [oon [es [39 [20 [so | ws | cscs | [om [oo [we | a [| os | cnamamm | [own es |v | a2 | so | os | cnomarerns | [coy [on | se [27 | as | os | asomarmnn | ee [owe [oe [er [2 | 7s [os | cacsaaennn | [oom [res [ar [a2 [se [os | enemas | [Toes [oe [ar fr [7s [os | caccnam | [ower es [ar | as | so [os | anomarrns | [oom [oo | os [a2 | as [os | asomarnn | [oom [es [far [so | os | esomamens | [om [oo [a | a | 15 | os | exsenrarn | Ce er A a [omic [os [ae [as | v0 [os | enemas | [om [as | [a [wo [ os | ancmarnen | [eons [es [a [as [so os | easoanamens | [Tom [us [ae [a2 [wo | os | enema | [eos [ous as | as [0 | os | caiscemmn_| [ow [es [or fae | se | os | escmamere | [oem [us [a [a7 [wo | os | examen | Pom Pos [ar [ae [so fos | asomarens | [om Pus [ve | as [wo | os | commen | [eas [res [es [a2 [se [os | ccorsammne | [Toor [us [se [as [ue [os | comer | Peo Les Pe [as | | os | asomamens | [ow ear [a [se [os | coma | Toos fs fe fas [me [os | coon | [cor [us [as [a7 | wo | 0s | csommarrnin | [oes [rus [a [32 ee [os | encima | om Te [eas [es [a [2 | so | os | easomamens | [om us oe | 2 | wo | os | enone | [eo [es [oe || so | os | csomamrns | [os [us| | o | wo | os | cxamamnn | [ae Pes Po Ps | so | os | easomemmnns | [Tom Pus [2s [sa [wo [os | concern | [eons [ve [a7 [20 [as [os |_csaimarmn| [oom [90 [or fae [as [os | esomemns | [Tan [us [a [ap se | os | cnomarnn | [eons [so [ef 22 [as os | cxcrowmms | [one [ios [we [ar [ie | os | ccna | A [oo [ss [as [v2 | ie | os | commas | a [oom [oe [os | a2 [as | os | asomenrne | [om [us| 3 [37 | 0 | 06 | cxomarnn | [oon [50 [oe [a [as [os | esomemncs | [To [us [om [so [so [oo | corer | [oom [90 [a | a2 [1s | os | casomwmren | [om [uss | 0 | 2 | 10 | 06 | cxomarmn | [owes [90 [a7 [az [as [os | enemas | [Tex Ps [on [or [se [oo | csomarnn | [eons [90 [as [a2 [as | os | easomomnns | [on [ues [v6 | ss | 10 | 06 | cnemarn | A [ow [50 [wm [a2 [as | os | easowsemee | [om [uss [oe | 2 [iso | 06 | cnamarmn | [oor [oe fm fae [as [os | esommemnns | [oom [uss [oe | v0 | so | 06 | enema | ee CN [om [oe fe a2 [as | os | asamemres | [om [uss | pe | 90 | 10 | 06 | cnomarmn | me Note: 1. “-”=capacitance tolerance code, M—+20%,K=+10%,J-45% 2. «*##"Jead form and packaging code (refer to table 1). Page 7 of 15
if www.surgecomponents.com CL25 Series @ Dimensions (mm) oleae] # [+] mom | [eon] Te [aa] + [+] mame | [owe] es [ve [vo [we [os | Gaiman | [ow | os | [ae [se [es | camnmarernn | [owe pes | | 22 | so [os | canmarnn | [ow [es [se [aa [se fos | eanmarees | [ems [os | [2a [se [es | eaunamene | [ows [os [as [as [so | os | cammarmns | [owes [as [ar [aa [se fos | @amarnns | [eam [os [a | as | [es | eammarnne | [oom [os [a [as | so | os | cummarmn | [ooo [os sz far [so [os | esmmmarmnns | [Toms [os Per [ar [so [os | aawmarmns | a [owe[ | [ar] se [as | caanaarnnn | [ome pes ss [a | [os | canearnin | [ome [es [se [aa [se fos | @amarnns | [eae [os pe | aa) [es | eaumarnne | Poconos [se [as [so [os | cxmmarmnn | [ome [os [os | a7 [ so [os | commons | [oo [oss [ae [so [os | esamarerne | [oo [os [es [az [so [os | aanmaens | [eon [ae [a Paes [as] emnaaemee | [oom [oe [ar | ae [as [a | caamarmn | [econ 90 [sr [20 [1s [os | casamarmnns | [ows [90 [| a2 [as [os | cannes | [ow [oe [ae [aa [as fos | eaneamene | [ream [oo far [aa [7s Les | eanmamenn | [owe | 90 [ar [ae [as [os | caimarmnn | ae Oe [ower foe |e [ae [as os | commie | [oom | oo | w | as | ts [os | caumarens | [ooo [oe foe fan fas [os | asmmarmns | [ams [oo [we [ar [as [os | aswnmmnas | [owe | oe [oe [ae [as | os | camanrnn_| [oor [oe [ar [ae as [os | aaimarnns | [ems [oo fs [aa [as [es | eaxearne | [ome [oe [se [ar [as [os | ammeees | [eam [oo fer | ar [7s [es | esumarnae | [oom [ve [or [ar [as [os | casmmarmnns | [oo [90 [mw | a2 [as [os | canons | [one [oe fs [oa [as [es | canon | [leon [oe fa [a [as [es | aaamaren | Poon foo [se [sr [as [os | casamarenns | [os [oo [a | sa [as [os | amuses | [eos [oe fa fa fas [es | asmszemns | [Toon [90 [or [aa [as [os | canes | CN [oo [oe [a far [as [os | esmmarmns | [Teor [9 Pus [os [os [os | enum | OO [oss [oe [os [ar [ae [os | eeamarie | [eo [oe fm |e [is | os | carmen | ed [oe [iss [ 32 [se [se | oe | caonern | Ee es ee [pew [ss [ae [oa [ie | oe | eames | Ee Per [ss [ie Le pie [oe | eames | [as [iss [ee [99 [iso | 06 | canner | oe [er Des [ost [ise | oe | carne | Note: 1. “-"=capacitance tolerance code, M=+20%,K=+10%,J=+5% 2. “*#**"=Jead form and packaging code (refer to table 1). Page 8 of 15
| | | | HL www.surgecomponents.com C25 CL25 Series @ Maximum permissible voltage change per unit of time Max dV/dt(V/us) Rated Voltage (V) ee me p00 [0 ee cc ec Note: 1. Rated voltage pulse slope (dV/dt), at rated voltage. 2. If the working voltage(U) is lower than the rated voltage(Uk),the capacitor can be worked at a higher dV/dt. In this case, the maximum allowed dv/dt is obtain by multiplying the right value with Up/U. Page 9 of 15
I MORGE C25 Lt www.surgecomponents.com CL25 Series @ MAX. VOLTAGE(Vr.m.s) VERSUS FREQUENCY 100 rr rey 100 peg gemO cprgereey cg FHSS rh TRS ETS tee Nee sie ee ET SSS LT ser ees TUTTE TUTTI Ul eee CUTIE TUTSSSNSSSo 0.4 1 10 100 f (kHz) 1000 01 1 10 100 f (kHz) 1000 Vrms(v) 250Vdcl160Vac Vrms(v) 400Vdc/200Vac 100 a 1000 —— a soo EH a 00 ET a a a a a a | | ee to’ be piso od 033 be prise ret (8 mere TINS SRS TTT TTP SSS 0.4 1 10 100 f(kHz) 1000 0.4 1 10 400 f (kHz) 1000 Vvrms(v) 630Vdc/400Vac 1000 ee 500 EH RSS NTT PSST a SE eS CISTI eet SST eS 5 tooe br peso HHS HH (—To47 pr p=15.0 UIT TPN ONT I EE EHTS «LC UTTIE TUTTI TTT SNOU ot 1 10 100 f(kHz) 1000 Note: sinusoidal wave-form, environment temperature<85'C internal temperature rise AT=15°C, p (pitch) in mm.. Page 10 of 15
a ll | | ti www.surgecomponents.com C25 CL25 Series @ Test Method And Performance Performance He ee GB _7332(IEC_60384-2 ors Good quality of tinning Solder temperature:245°C+5°C a Solderability Immersion time: 2.05+0.5s Tension Ual: There shall be no visible damage Pull: 6d=0.5mm,5N — d20.6mm, 10N Bend Ub: Terminal strength The pull of bend: $d=0.5mm, 2.5N d20.6mm, 5N The terminals shall be bent 2 times in 2 each direction. Resistance to solder There shall be no visible damage, | Solder temperature:260°C+5°C heat legible marking Immersion time: 10s+1s ACIC <+2%(relative to the initial value) Increase of tg5: Final measurement <0.003 (C<1.0uF) $0,002 (C>1.0uF) Gases fC Rapid change of There shall be no evidence of | 04=-55°C, OR =+125°C 5 cycles temperature deterioration. Duration: t=30min There shall be no evidence of] Amplitude 0.75mm or acceleration deterioration. 98m/s* (whichever is the _ smaller Vibration severity), f| 10Hz to 500Hz.Three directions, 2h for each direction, total Gh. There shall be no evidence of | 4 000 times, Acceleration: deterioration. 390m/s’,Pulse duration, 6ms AC/C <+5%(relative to the initial value) Increase of tg5: Final measurement | $0.003 (C<1.0uF) <0.002 (C>1.0uF) IR: > 50% of the rated value ee ee measurement Fs Damp Test Db, Severity: b, the first cycle heat, Cyelic climate -55°C, 2h 15°C~ 35°C, 8.5kPa, lh, There shall be no permanent breakdo Low air wn, flashover or other harmful defor pressure mation when applying Up at the last 1 minute. Damp heat, Test Db, Severity b, the other cycles, cyclic other Applying Uk for | minute after the test finished. Page 11 of 15
. (GB 7332(IEC 60384-2)) There shall be no evidence of deterioration and the marking shall be legible. climate | Final mea AC/Cs +£5%(relative to the initial 4 sequence value) (continue) surement | Increase of gd: <0.005 (C<1.0uF) <0.003 (C>1.0uF) IR: 250% of the rated_value There shall be no evidence of | Temperature:40°C +2°C — and the marking shall be Humidity: 93 8 “RH 5 wir eet ACIC < £5%(relative to the initial | Duration: Sédays steady state ville) Increase of tg5 <0.005 IR: 250% of the rated value There shall be no evidence of +85°C,1.25xUg deterioration 2 000h and the marking shall be legible. AC/C < +5%(relative to the initial | +100°C,1.25xUc (Uc=0.8Ur)
6 Endurance value) 2 000h
Increase of tg5: C<1.0uF,<0.003; IR: 250% of the rated value 1 000h Measuring capacitance at test point b, d, f: Characteristic at lower category temperature -55°C: a ~10%<(Cp-Cay/Cas0% Static method: The Capacitors should aracteristic at upper category | be kept at the following temperature in
7 Temperature | temperature +105°C: im “em
LR. (test at point f): (105+2) °C, g(20+2) °C Upsl00V: 275 MQ (C<0.33uF) 225s (C>0.33uF) Up>100V: 2150 MOQ (Cs0.33uF) 250s (C>0.33uF Ref.item 4.13 AC/C < +5%(relative to the initial | Times: 10000 value) Duration of charging: 0.5s Increase of tg6: Duration of discharging: 0.5s <0,003 (C<1.0uF Charging voltage: rated voltage 8 ame an e000 lot) Charging resistance: 220/Cy(Q) or IR: >50% of the rated value current intensity<1A(whichever is the less current intensity) Discharging resistance: R=Up/(10*CpxdU/dt) Cx: rated capacitance (WF) Page 12 of 15
la} ie C25 CL25 Series @ Marking Capacitance Capacitance Tolerance 104 K 100 Rated voltage @ Taping specification 1. Taping Dimensions: Refer to table 2 2. Outline Drawing: Refer to Fig | ~ Fig 3 Table 2 Taping Dimensions Unit: mm | sien | coe | = titi os TO a a [eset fee | wo | Od SO a a a soromevn |r |] | a | ae center center ee [toi amevias [wo [ne] | [tiene fw | oY ws | [somes [wef me | | [rostoean fo | wT |! [anes [fora Page 13 of 15
Ps |p} Pea he oq. yo fi ff f A+. i | jal) ! i le] Lm i ie Ba } if a 3 pa Fig | Feed hole pitch PO (mm) Pitch of taping wire (mm) Height of crankle from tape center H(mm) Pe Po Leal | H + i » eal H TT 1 i it Fig 2 Feed hole pitch PO (mm) Pitch of taping wire F(mm) a Tieight of crankle from tape center Hmm) Pa Ps {many 5 | ie Laima as Cain Fig3 P=10.0mm Code of Ammo Ad02 Feed hole pitch PO (mm) Pitch of taping wire F(mm) Height of crankle from tape center H(mm) ee Page 14 of 15
@ Packing box sizes 1. Out packing box for bulk 2. Inner packing box for bulk LAY) —-—-]jmN]J}>T?---TJ] 4 Li ' H AY ZA B:375mm - Ze B:175mm L Bo OH:265mm H:118mm L 3. Box sizes forAmmo-pack is 8 | or x A=4843; B=260+3; C=33043 Page 15 of 15