C200H-B7A11

D5SN-M10 OMRON | Alldatasheet

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Contact Displacement Sensors D5V D5M D5SN

Contact Displacement Sensors Warranty and Application Considerations 1 Warranty and Application Considerations ■Warranty and Limitations of Liability Read and Understand this Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY , OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THA T THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABL Y MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY , NEGLIGENCE, OR STRICT LIABILITY . In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY , REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERL Y HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

2 Contact Displacement Sensors Warranty and Application Considerations

■Application Considerations ■Disclaimers Application Considerations BASIC CONSIDERATIONS At OMRON, we are constantly working to improve the quality and reliability of our products. SELECTION OF PRODUCTS The applications, illustrations, and charts shown in this catalog are intended solely for purposes of example. Because there are many variables and requirements associated with any particular application, the final design can only be made in view of the specific parameters of each application. OMRON does not assume responsibility or liability for actual use based upon the examples shown in this catalog. Please consult one of our sales offices if you have any doubts or questions concerning your application. SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products.

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.  Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.  Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THA T THE OMRON PRODUCTS ARE PROPERL Y RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Disclaimers PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

Contact Displacement Sensors Warranty and Application Considerations 3 ■Copyright and Copy Permission Copyright and Copy Permission COPYRIGHT AND COPY PERMISSION This catalog shall not be copied for sales or promotions without permission. This catalog is protected by copyright and is intended solely for use in conjunction with the products. Please notify us before copying or reproducing this catalog in any manner, for any other purpose. If copying or transmitting this catalog to another, please copy or transmit it in its entirety.

4 Contact Displacement Sensors Safety Precautions

■Meaning of Signal Words The following signal words are used in this catalog. ■Meaning of Alert Symbols The following alert symbols are used in this catalog. ■Alert Statements in this Catalog The following alert statements apply to the products in this catalog. Each alert statement also appears at the locations needed in this catalog to attract your attention. @ CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage. Indicates the possibility of fire under specific conditions. @ CAUTION Sensor malfunction or fire damage may occasionally occur. Do not apply excessive voltage or current to the Sensor input or output circuits.

Contact Displacement Sensors Safety Precautions 5

6 Contact Displacement Sensors Selection Guide

Features Compact dimensions, lightweight design, and high precision Compatibility between Sensors and Amplifier Robust design and high precision Compatibility between Sensors and Amplifier Robust design Built-in amplifier Low OF Judgement and communications functions (D5VM) Model number Sensor D5SN-S01 D5SN-S04 D5SN-S04-L D5SN-M05 D5SN-M10 Model number of set: D5M-5@ Model number of set: D5M-10@ D5VA D5VM Amplifier D5SN-A01 Sensor diameter 6 mm 18 mm 18 mm --- Measurement range 1 mm 4 mm 5 mm 10 mm 5 mm 10 mm 5 mm Maximum actuator travel distance Approx. 1.5 mm Approx. 5 mm Approx. 6m m Approx. 12 mm Approx. 6m m Approx. 12 mm Approx. 5.7 mm Resolution 0.1 µm0 . 4 µm0 . 5 µm1 µm2 . 5 µm5 µm1 0 µm1 µm Linearity 0.3% FS max. Repeat accuracy 0.5 µm max. 1.6 µm max. 10 µm max. 20 µm max. 10 µm max. 20 µm max. 10 µm max. Operating force Approx. 0.7 N Approx. 0.25 N Mechanical durability 10,000,000 operations min. 10,000,000 operations min. 10,000,000 operations min. Degree of protection IP67 IP54 IP67 IP67 IP40 26.4 V) Output Voltage (−5 to 5 V), current (4 to 20 mA) Current (4 to 20 mA) Current (4 to 20 mA) B7A serial communicat ions Reference page 81 8 2 3

8 Contact Displacement Sensor D5SN

Contact Displacement Sensor D5SN Five Types of Sensor for Use in a Wide Range of Environments

• D5SN-S01/-S04/-S04-L Sensors have a compact and light- weight design with an ultra-small diameter of 6 mm.  The D5SN-S01 offers a high resolution of 0.1 µm.  D5SN-M05/-M10 Sensors have a robust construction and can withstand a horizontal load of 5 N.  D5SN-S01/-S04/-M05/-M10 Sensors ensure IP67 degree of protection.  All Sensors have an insulated design.

Ordering Information

■List of Models Sensor Amplifier Note: This Amplifier can be used with each Sensor.  The Amplifier is compatible with any one of five types of Sen- sor selected to suit the measurement environment. Specifications ■Sensor Measurement range Resolution Operating force Model 1 mm 0.1 µm Approx. 0.7 N D5SN-S01 4 mm 0.4 µmD 5 S N - S 0 4 Approx. 0.25 N D5SN-S04-L 5 mm 0.5 µm5 N m a x . D 5 S N - M 0 5 10 mm 1 µmD 5 S N - M 1 0 Model D5SN-A01 Item Model number (of set) D5SN-S01 D5SN-S04 D5SN-S04-L D5SN-M05 D5SN-M10 Measurement range 1 mm 4 mm 5 mm 10 mm Max. actuator travel distance Resolution (See note 2.) 0.1 µm0 . 4 µm0 . 5 µm1 µm Response time (not including bounce time) 100 ms max. 200 ms max. 300 ms max. Operating force (See note 4.) Degree of protection (not including the connector) IP67 IP54 IP67 Mechanical durability 10,000,000 operations min. Insulation/non-insulation of mounting part Insulated

Contact Displacement Sensor D5SN 9 Note: 1. The above figures are for use with the standard actuator. 2. These figures are the smallest values that c an be read when using OMRON’s K3NX Process Meter. 3. “FS” refers to the corresponding measurement range. 4. These figures are representative values that apply for the measur ement mid-point, and are for when the provided actuator is use d, with the actuator moving downwa rds. If the actuator moves horizontally or vert ically, the operating force will be reduced. Also, if an actuator other than the standard one is used, the operating force will vary with the weight of the actuator itself. 5. These figures are representative values that appl y for the mid-point of the measurement range. ■Amplifier Note: 1. Depending on the offset adjustment and span adjustment, analog output may leave the specified range ( −5 to 5 V or 4 to 20 mA) even for values within the specified measurement range. 2. These figures are representative values that appl y for the mid-point of the measurement range. Ambient operating temperature −10 to 60 °C (with no icing or condensation) Ambient operating humidity 25% to 95% (with no condensation) Temperature influence (See note 5.) Weight Approx. 70 g (including cable connector) Approx. 230 g Approx. 300 g Connection cable length 3-conductor shielded cable, 2 m Item Model number (of set) D5SN-S01 D5SN-S04 D5SN-S04-L D5SN-M05 D5SN-M10 Item Model D5SN-A01 Supply voltage (allowable range) 12 to 24 VDC (10.8 to 26.4 VDC) Current consumption 80 mA max. Analog output (See note 1.) Voltage −5 to 5 V (load impedance: 10 kΩ min.) Current 4 to 20 mA (load impedance: 300 Ω max.) Enable output Output form NPN open collector Output switching current 100 mA max. ON output residual voltage 1.5 V max. OFF collector dielectric strength

26.4 VDC

OFF leakage current 0.1 mA max. Degree of protection IP30 Ambient operating temperature −10 to 55 °C (with no icing or condensation) Ambient operating humidity 25% to 85% (with no condensation) Temperature influence (See note 2.) 0.010% FS/°C Weight Approx. 200 g (including the cable) Connection cable length 2-m-long, 5-conductor shielded cable

10 Contact Displacement Sensor D5SN

■Voltage/Current Output Note: Figures in parentheses are for the D5SN-S04/-S04-L. Note: Figures in parentheses are for the D5SN-M10. LED Display and Enable Output ଌఆൣғʢF.S.ʣ 5 V Analog output (current/voltage) 20 mACurrent output Displacement direction (Pushed)(Released)−5 V 0 V Voltage output 12 mA 4 mA Displacement 0 mm +0.5 mm (+2 mm) −0.5 mm (−2 mm) ON Enable output OFF Measurement range (FS) Mid-point D5SN-S01/-S04/-S04-L Analog output (current/voltage)

5 V 20 mA

−5 V

0 V 12 mA

Displacement 0 mm +2.5 mm (+5 mm) −2.5 mm (−5 mm) ON Enable output OFF Measurement range (FS) Mid-point Displacement direction (Pushed)(Released) Voltage output Current output D5SN-M05/-M10 Travel position LED display Enable output Details FAR NEAR ALARM/ENABLE Entire range (when an error occurs) OFF Indicates errors, such as faulty connector connection or Sensor cable disconnection. Outside measurement range Released direction OFF --- Inside measurement range Released direction ON --- Near mid-point ON Indicates that the measurement value is near the mid-point (i.e., the origin set by adjustment) of the measurement range. Pressed direction ON --- Outside measurement range Pressed direction OFF It is possible that the plunger is damaged. Red Green Green Green Green Green Green Green Green Green Red

Contact Displacement Sensor D5SN 11 Connections ■I/O Circuit Diagram ■Connection Diagrams Connection to the K3NX Process Meter Connection to the K3GN Digital Panel Meter Note: The K3GN has no (24-VDC) power supply output. Note: 1. When not using enable output (orange, pink), ensure that there is no contact with other lines using, for example, insu- lating tape. 2. Use a Digital Panel Meter that handles either DC voltage in- put or DC current input. Internal circuits 12 to 24 VDC Amplifier (D5SN-A01) Analog output Analog output Enable output Analog GND Load Enable output3.3 Ω Pink Orange Shield Black Blue Brown 10 Ω Enable GND Shield line Black, shield Pink Orange NC Enable outpNC Brown Blue ±5V K3NX 12- to 24-VDC power supply 10 11 12 13 14 15 16 17 987654321 D5SN-A01 D5SN-S01 1 2 3 4 5 6 7 8 9 10 11 12 Black (current) Power supply

24 VDC

Black (voltage) D5SN-A01 K3GN Points for Ensuring Stable Output When connecting two or more Amplifiers to an AD board, use an AD board that supports differential input, or use an insulated power supply with for each Amplifier. When connecting to any device other than an OMRON Digital Panel Meter (or Process Meter), do not wire the power supply ground and the analog ground to the same circuit.

12 Contact Displacement Sensor D5SN

Note: The span is set to within ±1% of the ideal characteristics at the time of delivery. Approved Standards Sensor connectorPlunger Actuator Rubber boot Sensor connector Plunger Actuator Rubber boot BROWN : 12to24V DC BLUE : 0V BLACK : ANALOG OUT SHIELD : ANALOG GND ORANGE : ENABLE OUT PINK : ENABLE GND MADE IN JAPAN D5SN-A01 LINEAR DISPLACEMENT SENSOR AMPLIFIER FAR NEAR ALARM ENABLE OFFSET SPAN ANALOG OUT V(–5to5V) I (4to20mA) Adjustment range: Approx. 10% Analog output selection switch Connector (for Sensor) Position indicator (green) Alarm (red)/ enable (green) indicator Offset adjuster Adjustment range: Approx. ±0.5 V or Approx. ±0.8 mA Span adjuster Agency Standard File No. TÜV Product Service EN61010-1 Z1030339656046 UL UL50 E104818

Contact Displacement Sensor D5SN 13 Dimensions Sensor Note: The dimensions in the following diagrams are for when the plunger is in the released position. D5SN-S01 D5SN-S04 D5SN-S04-L D5SN-M05 D5SN-M10 4.5 dia. SR3 (16.7 dia.) 57.1±1 44.6 41.66 3.7 dia. 6.5 (34) Note: Material of rubber boot: Fluorine rubber 6 dia. −0.1 +150 −502,000 (See note.) 4.5 dia. SR3 (16.7 dia.) 66.4 63.413.1 3.7 dia. 6.5 (34) 86±1.5 6 dia. −0.1 +150 −502,000 (See note.) Note: Material of rubber boot D5SN-S04: Fluorine rubber D5SN-S04-L: Silicon rubber Toothed washer (61) 3.8 20 dia. 18 dia. 6 dia. 59±1.2 2,000 16.7 dia. M18 hexagonal nut (See note.) Note: Material of rubber boot: NBR 18 dia.+0.1 Panel Cutout Dimensions Thickness, t = 5 to 12 mm (67) 3.8 20 dia. 18 dia. 6 dia. 83±1.2 2,000 16.7 dia. (See note.) M18 hexagonal nut Toothed washer Note: Material of rubber boot: NBR

14 Contact Displacement Sensor D5SN

0.7 Connector 89±0.2 21±0.2 Two, M4 or 4.3 dia. Two, mounting holes 6 98 89 35.2 Vinyl-insulated shielded round cable, 5.0 dia. 5 conductors (cross-sectional area of conductor: 0.2 mm 2; insulation diameter: 1.0 mm) Standard length: 2 m Mounting Holes Tightening torque: 0.6 to 1.0 N·m (M4 screw)

Contact Displacement Sensor D5SN 15 Options (Actuators) Note: The meanings of the symbols in the table are as follows: ❍: Replacement possible; ✩: Replacement possible with Conversion Adapter; ×: Replacement not possible ■Dimensions Model Type (material) Screw hole Appearance Applications Applicable Sensor D5SN-S@ D5SN-M@ D5SN- TB1 Ball type (steel) Female screw M2.5 × 0.45 General-purpose measurement on a flat surface (Provided with D5SN-S Sensors as a standard.) TB2 Ball type (carbide steel) Female screw M2.5 × 0.45 Measurement applications requiring abrasion resistance Measurement object: Carbide steel (HR90) or softer materials TB3 Ball type (ruby) Female screw M2.5 × 0.45 Measurement applications requiring abrasion resistance Measurement object: Carbide steel (HR90) or harder materials TN1 Pin type (carbide steel) Male screw M2.5 × 0.45 Base measurement for grooves and holes ✩ × TF1 Flat type (carbide steel) Male screw M2.5 × 0.45 Measurement of spherical surfaces TR1 Roller type (quenched steel) Male screw M2.5 × 0.45 Measurement while traveling or sliding horizontally Displacement of the roller must not exceed 10 µm. × ❍ TA Conversion Adapter (stainless steel) Through-hole, female screw M2.5 × 0.45 Allows the D5SN-TN1/-TF1 or a commercial actuator to be mounted to a D5SN-S Sensor. D5SN-TB1/TB2/TB3 D5SN-TN1 D5SN-TF1 D5SN-TR1 D5SN-TA 4.5 dia.5.5 SR1.5 6.5±0.2 C0.3 3.5 Cross pattern, m0.2 M2.5 3.5 dia. (15) 1 dia. 5 dia. Hardened alloy M2.5×0.45 4.3 dia.5.2 dia. M2.5×0.45 3.3 (10) Hardened alloy M2.5×0.45 1.6 C2 7 3 13 10 dia. Stripe pattern, m0.22-C0.2 5 dia. M2.5 (Through-hole)

16 Contact Displacement Sensor D5SN

Accessories (Order Separately) ■Mounting Jig Recommended Mounting Jig Tightening torque: 0.6 to 0.8 N·m (M3 screws) Material: Aluminum Mounting Jig for 8-dia. Stand Material: Brass Mounting with 3 Support Points Actuator Replacement Procedure 1. Remove the standard actuator.  Hold the plunger’s D-cut section with radio pliers or a similar tool while removing the actuator.  If replacement must be performed by holding the Sensor itself, ensure that a torque exceeding 0.15 N·m is not applied. Applying excessive torque may have an adverse affect on plunger operation. 2. Mount the actuator to a Conversion Adapter.  Tighten the actuator securely, and ensure that there is no loose- ness.  If necessary, apply screw-locking agent. (Recommended type: Three Bond 1401B.) 3. Mount the Conversion Adapter to the plunger.  Hold the plunger’s D-cut section with radio pliers or a similar tool while mounting the Conversion Adapter.  If replacement must be performed by holding the Sensor itself, ensure that a torque exceeding 0.15 N·m is not applied. Applying excessive torque may have an adverse affect on plunger operation. A-A A A Two, 3.5 dia. 1.56H7 dia. 12 dia.18 dia. −0.03 6 dia.+0.01 Supported at 3 points 60°Mounting jig Sensor cross-section Tightening force: 100 N max.Base jig Mounting width: 8 mm min. D-cut section Width: 1 mm Radio pliers, etc. Commercial actuator (e.g., flat type) Conversion Adapter (D5SN-TA) Screw-locking agent if necessary

Contact Displacement Sensor D5SN 17 Safety Precautions !Caution The tip of a pin-type actuator is sharp. Be careful when handling the actuator, otherwise an injury may occur. ■Application Precautions The following points must be observed to ensure safe operation.  Do not use this product in environments where flammable or explo- sive gases are present.  Do not attempt to disassemble, repair, or modify the product. In particular, do not attempt to cut or extend the Sensor’s cable. ■Correct Use  This product is a high-precision measuring device. Do not drop the product, or subject it to any other kind of excessive shock.  Do not subject the plunger to a force exceeding that shown in the corresponding diagram below. Doing so may damage the product. D5SN-S Sensors D5SN-M Sensors  If the actuator is pushed in t oo far, the Sensor will be damaged. Perform measurement within a range where the overtravel warning indicator does not light.  Do not remove the rubber boot (for preventing dust penetration). Doing so may allow the penetration of foreign matter, resulting in Sensor failure.  Mount the Sensor and Amplifier at the specified place with the specified load. Applying excessive force when mounting may result in damage. Operating Environment 1. Do not mount the product in the following places. Doing so may lead to product damage or failure.  Locations subject to direct sunlight  Locations with high humidity levels or where condensation may occur  Locations subject to corrosive gases  Locations subject to dust  Locations subject to splashes or water, oil, or chemicals  Locations where the Sensor may be directly subject to shock or vibration  Locations subject to static electricity or excessive noise Also, do not mount the Sensor to ferromagnetic bodies or install it near devices that generate strong electromagnetic fields, such as motors. 2. Although the Sensor satisfies IP67 for degree of protection, it is not completely watertight. Do not use the Sensor submerged in water. Wiring  Do not perform wiring or connect/disconnect connectors with the power ON. Doing so may result in product failure or malfunctions.  Keep wires far away from lines carrying high voltages or currents.  Use the rated power supply voltage.  Use the specified load.  Be sure to perform wiring correctly with the correct terminal polarity. Connection to Power Supply The D5SN is used with a DC power supply and must meet the follow- ing conditions.  Connect to either of the following circuits (1) or (2). (1) Limited voltage/current circuit complying with UL508 The circuit provides a power supply to the secondary winding of an isolating transformer that meets the following conditions.  Maximum voltage with no load: 30 Vrms (42.4 V peak)  Maximum current: (A) 8 A (including short-circuit) (B) When the current is limited by a circuit protector, such as a fuse, the ratings are as follows: (2) A power supply circuit with a maximum voltage of 30 Vrms (42.4 V peak) that is supplied by a Class 2 power supply unit conforming to UL1310, or a Class 2 transformer conforming to UL1585  The DC line must not be connected to the DC distribution power supply.  The DC cable length must be 30 m max. 30 N 30 N 1 N 0.15 N·m 100 N 100 N 5 N 0.3 N·m No load voltage (V peak) Maximum current rating (A) 0 to 20 5.0 Over 20 and up to 30 100/peak voltage In the interest of product improvement, spec ifications are subject to change without notice. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. F061-E1-01

18 Contact Linear Sensor D5M

Contact Linear Sensor Conforming to IP67 Makes In-line Detection Possible Even in Harsh Environments  Sensor satisfies IP67 (IEC standards) requirements.  Ensures a current linear output of 4 to 20 mA.  Easy offset adjustment with the Amplifier.  Conforms to EMC Directives (certified by TÜV) and bears the CE marking. ■List of Models Note: 1. Specify the set when ordering. 2. A Sensor and Amplifier are adjusted together as a set. Purchase Sensors in combination with Amplifiers. Connection Diagrams Construction Connection between Sensor and Amplifier Terminal Arrangement Note: Nothing connects to terminals 3, 6, 10, and 11. Terminals 1, 4, and 12 are connected together internally. Travel Distance Actuator Accessory Model 5 mm Ball type --- D5M-5B Securing block D5M-5BB Roller type --- D5M-5R Securing block D5M-5RB 10 mm Ball type --- D5M-10B Securing block D5M-10BB Roller type --- D5M-10R Securing block D5M-10RB Ball plunger Securing block Rubber cap CableCaseRubber boot 4 to 20 mA GND Shield Brown BlackBlue D5M Amplifier GIH JLK DFE ACB No. Terminal 1G N D

24 VDC2

3N . C . 4G N D Output 4 to 20 mA5 6N . C . 7B r o w n Sensor head 8B l u e 9B l a c k 10 N.C. 11 N.C.

12 Shield

Contact Linear Sensor D5M 19 Specifications Note: 1. Although the product satisfies IP67 for degree of protection, the Sensor and Amplifier cannot be used in water or oil. The Amplifier is not of watertight or dust-tight construction. 2. “FS” indicates the measurement range (e.g., it indicates 5 mm for the D5M-5@@). Item Model number (of set) D5M-5 @ D5M-10@ Degree of protection (Sensor) IP67 (See note 1.) Mechanical durability 10,000,000 operations min. Supply voltage (operating voltage range) 24 VDC±10% Current consumption 80 mA max. Measurement range 5 mm 10 mm Max. actuator travel distance Approx. 6 mm Approx. 12 mm Resolution 2.5 µm5 µm Output characteristics Repeat accuracy 10 µm 20 µm Linearity 0.5% FS max. (See note 2.) Output 4 to 20 mA (Allowable load resistance: 0 to 300 Ω) Operating force 5.88 N max. Indicator Power (POWER) and overtravel (OVER) indicators Insulation resistance 100 MΩ min. between ground and the whole charged parts at 100 VDC Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between ground and the whole charged parts Rated insulation voltage (Ui) 1,000 VAC Degree of pollution (operating environment) 3 (IEC947-5-1) Electric shock protection class Class II PTI (tracking characteristics) 175 Switch category 3 (IEC335) Vibration resistance Sensor 10 to 55 Hz, 2-mm double amplitude for 2 h each in X, Y , and Z directions Amplifier 10 to 55 Hz, 0.75-mm double amplitude for 2 h each in X, Y , and Z directions Shock resistance Sensor 500 m/s2, 3 times each in X, Y , and Z directions Amplifier 200 m/s2, 3 times each in X, Y , and Z directions Ambient operating tem- perature Sensor −20°C to 60°C (with no icing or condensation) Amplifier −10°C to 55°C (with no icing or condensation) Ambient operating hu- midity Sensor 95% max. (with no icing or condensation) Amplifier 85% max. (with no icing or condensation) Temperature influence Sensor ±0.03% FS/°C (See note 2.) Amplifier ±0.03% FS/°C (See note 2.) Connection cable length (Sensor) 2-m long, 3-conductor shielded cable Weight Sensor Approx. 200 g Approx. 300 g Amplifier Approx. 100 g Material Sensor Stainless steel Amplifier ABS resin

20 Contact Linear Sensor D5M

Amplifier Output Circuit Diagram Output Characteristics Approved Standards Approved Standard Ratings TÜV (EN55011, EN50082-1) Load with max. impedance of 300 Ω Signal pro cessing circuit 150 100 100 10 µ0.047 µ Output current (mA) Measurement range Max. actuator travel distance D5M-S5 D5M-J5 5 mm 6 mm 10 mm 12 mm D5M-S10 D5M-J10 Agency Standard File No. TÜV Product Service EN61010-1 950522868003 EN55011 (EMI) XA951122868008 EN50082-1 (EMS) Rated current 0.1 A Rated voltage 24 VDC

Contact Linear Sensor D5M 21 Dimensions Sensor Note: L1 is factory-set to the distance between the reference position and the lower limit (4 mA) of the effective output range and L 2 is factory-set to the distance between the reference position and the upper limit (20 mA) for the effective output range. Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions in the above diagrams. (6) 5 dia. 2.4-dia. steel ball 2.5 3.8(55) 55.5 60.5 43L2 L1 59 (61) 20 dia.18 dia. Max. actuator travel distance Toothed washer Measurement range M18×1 4-mm thick, 24 dia. hexagon nut Mounting Hole 18 dia.+0.1 With Ball-type Actuator D5M-5B (12) 2.5Mounting Holes 3.8(55) 67L2 L1 83 (67) 20 dia.18 dia. M18×15 dia. 18 dia.+0.1 2.4-dia. steel ball Max. actuator travel distance Toothed washer Measurement range 4-mm thick, 24 dia. hexagon nut With Ball-type Actuator D5M-10B (6) 30±0.1 11.5 (55) 55.5 (L2) 60.5 (L1) Two, 5.2 dia. mounting holes 2-M5 (61) Two, 6-mm deep, 10.2 dia. holes 18 dia. M18×1 43Mounting Holes 2.4-dia. steel ball Max. actuator travel distance Measurement range With Ball-type Actuator D5M-5BB (12) 30±0.1 11.5 (55) 56 (L2) 66 (L1) 832-M5 (67) 18 dia. M18×1 5 dia. Two, 5.2 dia. mounting holes Two, 6-mm deep, 10.2 dia. holes Mounting Holes 2.4-dia. steel ball Max. actuator travel distance Measurement range With Ball-type Actuator D5M-10BB (6) 2.5 3.8(60.5) 43L2 L1 59 (66.5) 20 dia. 18 dia.M18×118 dia.+0.1 Max. actuator travel distance Toothed washer Measurement range 4-mm thick, 24 dia. hexagon nut Mounting Hole With Roller-type Actuator D5M-5R (12) 2.5 3.8(60.5) 61.5 71.5 67L2 L1 83 (72.5) 20 dia.18 dia.M18×118 dia.+0.1 Max. actuator travel distance Toothed washer Measurement range 4-mm thick, 24 dia. hexagon nut Mounting Hole With Roller-type Actuator D5M-10R (6) 9 dia. 30±0.1 11.5 (60.5) 61.5 (L2) 66 (L1) 592-M5 (66.5) 18 dia. M18×12.5 9 dia. Two, 5.2 dia. mounting holes Two, 6-mm deep, 10.2 dia. holes Mounting Holes Max. actuator travel distance Measurement range With Roller-type Actuator D5M-5RB (12) 9 dia. 30±0.1 11.5 (60.5) 61.5 (L2) 71.5 (L1) 832-M5 (72.5) 18 dia. M18×12.5 9 dia. Two, 5.2 dia. mounting holes Two, 6-mm deep, 10.2 dia. holes Mounting Holes Max. actuator travel distance Measurement range With Roller-type Actuator D5M-10RB

22 Contact Linear Sensor D5M

■Amplifier Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions in the above diagram. Safety Precautions 1. The operating force is 5.88 N max. Depending on the material of the measurement object, the object surface may be dented or scratched. Check this before use. 2. Use a Sensor with a rolle r-type actuator (D5M- @R) for measure- ment of moving objects. Using a Sensor with a ball-type actuator may result in scratching. 3. Although the Sensor has a magnet ic shield, using the Sensor near equipment that generates magnetic fields may result in large measurement errors and reduced linearity. 4. Do not perform measurement with the overtravel indicator lit. There may be large measurement errors in the range for which the overtravel indicator is lit, and excessive pushing may result in damage to the Sensor. Consult your OMRON representative for more details. Two, M4 or 4.3-dia. holes 72±0.3 8035.3 51.523.530 Overtravel indicator Without Cover Power indicator Offset adjustor (Adjustment range: ±5% FS) 75 (without cover) Mounting Hole Dimensions D5M-5@ D5M-10@ In the interest of product improvement, spec ifications are subject to change without notice. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. F062-E1-01

Contact Displacement Sensor D5V 23 Contact Displacement Sensor D5V Contact Displacement Sensor with Built-in Amplifier That Enables In-line Measurement of a Wide Range of Objects with a Low Operating Force  Works with a low operating force (0.29 N) to detect a wide vari- ety of objects including glass, plastic, and rubber objects.  Models with digital output for B7A Units and models with 4- to 20-mA linear output corresponding to the 0- to 5-mm measure- ment range are available.  Models with ball-, flat-, or pin-type actuators are available for a wide variety of objects.  The XS3 Sensor I/O Connector makes Sensor connections sim- ple. ■List of Models Note: 1. Flat-type actuators have a hole 5-mm deep for an M2.5 screw in the tip so that an actuator can be mounted externally. 2. Use the D5VM-3@1 in combination with the B7A Link Terminal Output Unit or a C200H or CQM1 B7A Interface Unit. Use 16- or 32-point Units with a standard transmission delay time (19.2 ms). Measurement range Output specifications Actuator Resolution Model 5 mm 4 to 20 mA Ball type 10 µm D5VA-3B1 Pin type D5VA-3P1 Flat type (See note 1.) D5VA-3F1 B7A serial communications output (See note 2.) Ball type 1 µm D5VM-3B1 Pin type D5VM-3P1 Flat type (See note 1.) D5VM-3F1

24 Contact Displacement Sensor D5V

Note: 1. If power is supplied to both the D5VM-3 @1 and B7A Output Link Terminal from a single power supply, the supply voltage must be 24 VDC±10%. 2. Connectable models: 3. BCD or multipoint output mode can be selected with the mode selector. Item Model D5VA-3 @1D 5 V M - 3 @1 Supply voltage 12 to 24 VDC±10% (See note 1.) Current consumption 80 mA max. Measurement range 5m m Maximum actuator travel distance Approx. 5.7 mm Offset adjustment range ±0.25 mm Resolution 10 µm1 µm Linearity 0.5% FS max. Repeat accuracy 10 µm max. Response time 6 ms max. 37 ms max. (including transmission delay time) Operating force 0.3 N max. Output Linear current output: 4 to 20 mA (Allowable load resistance: 0 to 300 Ω) B7A serial communications output (See note 2.) (BCD and multipoint ON/OFF output modes) (See note 3.) Mounting method Two M4 screws Indicators Power and overtravel indicators Power, overtravel, setting, and output indicators Mechanical durability 10,000,000 operations min. Temperature influence ±0.04% FS/°C max. Operating temperature −10 to 55 °C (with no icing or condensation) Storage temperature −25 to 65 °C (with no icing or condensation) Humidity range 35% to 85% (with no icing or condensation) Insulation resistance 100 MΩ min. (at 100 VDC) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Noise resistance 1.5 kV with a pulse width of 100 ns to 1 µs Vibration resistance 10 to 55 Hz, 0.75-mm double amplitude Shock resistance 196 m/s2 Connection cable 2 m (XS3F-M421-402-R provided) Weight Approx. 80 g (without cable) Material ABS and PC polymer alloy Model number Description B7A-R6@@1 B7AS-R6B@1 Screw-terminal models B7A-R@A@3-@ PC-connector models C200H-B7A21 C200H-B7A22 C200H-B7A11 C200H-B7A12 C200H B7A Interface Units CQM1-B7A21 CQM1-B7A12 CQM1-B7A13 CQM1 B7A Interface Units CJ1W-B7A22 CJ1W-B7A14 CJ1W-B7A04 CJW1 B7A Interface Units (for use in standard mode only)

Contact Displacement Sensor D5V 25 Engineering Data ■Output Characteristics D5VA Output Circuit Diagram D5VA Output Characteristics A current within a range between 4 and 20 mA is output according to the measurement range between 0 and 5 mm. D5VM BCD Output Characteristics A 16-bit BCD is output according to the measurement range between 0 and 5 mm. Approved Standards Approved Standard Ratings Conformance to EN50081-1, pr50082-2 Internal ci rcuitr y Load with max. impedance of 300 Ω Brown Black Blue 12 to 24 VDC Not lit Lit Outpu t curre nt (m Measurement range (5 mm) Max. actuator travel distance (5.7 mm) Not lit Lit Outpu t code Measurement range (5 mm) Max. actuator travel distance (5.7 mm) The D5VM outputs codes within a range between 0000 and 5000 when the actuator is in the operating range, the code EEEE when the actuator is at the FP (free position), and the code FFFF when the actuator is pressed in excess of the measurement range. Rated current 100 mA Rated voltage 24 VDC

26 Contact Displacement Sensor D5V

D5VM Multipoint Output Characteristics The following four types of signals are output according to the set value of the D5VM. B7A Output Link Terminals Data 1. ON/OFF Output Turns ON or OFF according to the set value as shown in the timing chart. 2. Tolerance Output Turns ON or OFF according to the tolerance of the set value as shown in the timing chart. 3. ON/OFF Reverse Output Turns ON or OFF according to the set value. The signal timing is reverse to the signal 1 timing as shown in the timing chart. 4. Tolerance Reverse Output Turns ON or OFF according to the tolerance of the set value. The signal timing is reverse to the signal 2 timing as shown in the timing chart. Output (display) H (1) (Lit) L (0) (Not lit) Setting position Hysteresis Setting position H (1) (Lit) L (0) (Not lit) Hysteresis Hysteresis Tolerance Tolerance Setting position H (1) (Lit) L (0) (Not lit) Hysteresis H (1) (Lit) L (0) (Not lit) Setting position Hysteresis Hysteresis Tolerance Tolerance The hysteresis, which is 10 µm, is the difference between the position in the TTP direction where the actuator turns the output ON and the position in the FP direction where the actuator turns the output OFF . B7A OUT BCD output Mu ltipoint output #0 1’s digit = 1 Point 0 #1 1’s digit = 2 Point 1 #2 1’s digit = 4 Point 2 #3 1’s digit = 8 Point 3 #4 10’s digit = 1 Point 4 #5 10’s digit = 2 Point 5 #6 10’s digit = 4 Point 6 #7 10’s digit = 8 Point 7 #8 100’s digit = 1 Point 8 #9 100’s digit = 2 Point 9 #10 100’s digit = 4 Point 10 #11 100’s digit = 8 Point 11 #12 1000’s digit = 1 Point 12 #13 1000’s digit = 2 Point 13 #14 1000’s digit = 4 Point 14 #15 1000’s digit = 8 Point 15

Contact Displacement Sensor D5V 27 Nomenclature Power Indicator (Green) Lit while power is supplied. Overtravel Indicator (Red) Lit when the actuator is pressed in excess of the measurement range. Offset Adjustor Used to adjust the output within a range of ±0.25 mm. Power Indicator (Green) Lit while power is supplied. Overtravel Indicator (Red) Lit when the actuator is pressed in excess of the measurement range. Connector Knob Set to the connector side to fix the actuator at the TTP (total travel position). Setting Indicators (Orange) Lit according to the settings in SET mode. Setting Switch* Used for the point setting, set point adjustment, and tolerance setting in SET mode. Mode Selector Used for the selection of BCD, SET, or RUN mode. Operation Indicators (Orange) Light or flash accord- ing to the operation. Offset Adjustor Used to adjust the output within a range of ±0.25 mm. Connector Knob Set to the connector side to fix the actuator at the TTP (total travel position). *Teaching Function (D5VM Series) To use the teaching function, set the actuator in the position to be registered, and press the setting switch (TEACH). The corresponding set value will be recorded automatically. If the power is turned OFF, the set value will be saved and so it is not necessary to reset it each time measurement is performed. Operation Indicators BCD Lit according to the travel distance of the actuator (bar dis- play). SET CHANNEL Lights for points that have been set. Flash- es for points that are being set. HEIGHT The adjustment value is displayed. WIDTH The output status and tolerance are dis- played. RUN The output statuses of points 0 to 15 are displayed. D5VA-@@ (Linear Output) D5VM- @@ (B7A Serial Communications)

28 Contact Displacement Sensor D5V

38±0.3 SR1.5 L20.5 FP (20.7) 38±0.1 5.7 9 dia. 4 dia. 32.7 10.4 18.6 17.6 18 Two, M4 or 4.3 dia. Mounting dimensions Two, 4.2 dia. XS3F-M421-402-R Connection cable (Length: 2 m) D5VA-3B1 D5VM-3B1 L31 FP (31.2) 1 dia. 38±0.1 5.7 9 dia. 4 dia. 32.7 10.4 18.6 17.6 18 Two, 4.2 dia. 38±0.3 Reference position Two, M4 or 4.3 dia. Mounting dimensions XS3F-M421-402-R Connection cable (Length: 2 m) D5VA-3P1 D5VM-3P1 M2.5 (Depth: 5 mm) L16 FP (16.2) 5.5 dia. 38±0.1 5.7 9 dia. 4 dia. 32.7 10.4 18.6 17.6 18 Two, 4.2 dia. 38±0.3 Reference position Two, M4 or 4.3 dia. Mounting dimensions XS3F-M421-402-R Connection cable (Length: 2 m) D5VA-3F1 D5VM-3F1

Contact Displacement Sensor D5V 29 Operation ■Connection to Digital Panel Meters K3NX K3GN Connection Examples Note: 1. The K3NX must be a DC input model. 2. Various K3NX output models are available. Select the mod- el most suited to the application. 3. The wiring example shown above is for a K3NX model that runs on a DC power supply. When using a model that runs on an AC power supply, wire the AC power supply for the K3NX and the DC power supply for the D5M Amplifier sep- arately. Available Models K3NX K3GN Note: For more details on the K3NX and K3NG, refer to the relevant datasheets (K3NX: N084; K3GN: N101). Product name Process Meter Model number K3NX-AD@@-@ Features Accuracy of ±0.1% rdg ±1 digit max. Models with contact, transistor, BCD, communica- tions, and linear output are available. Five-step comparison is available. Product name 1/32 DIN Digital Panel Meter Model number K3GN-ND@@ Features Compact dimensions of 48 (W) × 24 (H) × 83 (D). Display color can switch between red and green. Models with communications models also avail- able. K3TX-AD@@ (See note 3.) 123456 123 456 789 10 11 12 13 14 15 16 17 18 K3GN-ND@@ D5V Amplifier 123456 789 1 0 1 1 1 2 123 456 Output form Supply voltage 12 to 24 VDC Relay contact HH, H, L, LL (SPST-NO), and PASS (SPDT) K3NX-AD2A-C2 Transistor HH, H, PASS, L, AND LL (NPN open collector) K3NX-AD2A-T1 Output form Communications output form Model specifications Relay contact (2 outputs, SPST -NO) None K3GN-NDC: 24 VDC Transistor output (3 outputs, NPN open collector) K3GN-NDT1: 24 VDC

30 Contact Displacement Sensor D5V

!Caution The tip of a pin-type actuator is sharp. Be careful when handling the actuator, otherwise an injury may occur. Correct Use  Do not disassemble the D5V, other wise an electric shock or injury may occur or the D5V may malfunction.  The D5V will have detection errors if the operating speed of the actuator exceeds the response time.  The operating force of the actuator is 0.3 N (30 gf). Before using the D5V to detect objects, make sure that the actuator will not dam- age the objects.  The D5V will have large detection errors if it is used near genera- tors, motors, or other machines generating strong magnetic fields.  Make sure that the overtravel indicator of the D5V in operation is not lit. The Sensor will be damaged if the actuator is pressed in excess of the measurement range.  Do not impose horizontal loads on the actuator, otherwise the actu- ator will deform and have difficulty in detecting objects correctly.  The D5V is not of watertight or dust-tight construction. Do not use or store the D5V in an area with excessive humidity or dust or where water may be sprayed onto the D5V.  An adapter may be attached to the flat-type actuator. The operating force may, however, change due to the weight of the adapter. Some types of adapters, such as roller-type adapters, may cause detec- tion errors.  The white lead wire of the cord is not used. Insulate the end of the white cord so that it will not come in contact with other lead wires.  The D5V will not detect objects correctly if the knob is set to the connector side to fix the actuator at the TTP . In the interest of product improvement, spec ifications are subject to change without notice. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. F063-E1-01

Displacement Sensor Terminology 31 Displacement Sensor Terminology Resolution When analog output signals are converted to digital signals, the out- put is divided into steps, as shown in Fig. 1. The “resolution” is the size of the smallest unit that the output can be divided into (i.e., the size of one step). It is not the same as “accuracy.” With contact dis- placement sensors and other analog devices, however, this alone is not sufficient to define the resolution. The resolution of analog sen- sors is defined to be the size of the smallest displayable digit when connected to a display device equipped with an AD converter, such as a digital panel meter. Accuracy “Accuracy” can be divided into the two categories shown below. 1) Linearity Fig. 3 shows the current output characteristics for contact displace- ment sensors. The D5SN-S04, for example, outputs current in the range 4 to 20 mA in accordance with values in a measurement range of 4 to 20 mA. Ideally, the characteristic curve for this would be a straight line. In practice, however, the actual curve deviates a little from a straight line. The “linearity” refers to the extent of this devia- tion. Basically, the linearity is defined by the following formula and is expressed in the unit “% FS” (i.e., as a percentage of the measure- ment range). Linearity = × 100 % FS 2) Span Error ”Span error,” (as shown in Fig. 4) refers to the difference in inclina- tion between the ideal and the actual output lines for the measuring device. Analog Signal Displacement (mm) 01234 Output (mA) Resolution Output (mA) Displacement (mm) 0123 4 Digital Signal Fig.1 Analog and Digital Output Signals from a Sensor Accuracy Consistency (1) Linearity (2) Span error (3) Offset error (4) Repeat accuracy (5) Indication stability (6) Temperature drift Lack of bias Fig. 2 Classification of Accuracy Maximum deviation Output (mA) Displacement (mm) 0123 4 Ideal line Actual line Deviation Full scale (=16 mA) Fig. 3 Displacement Sensor Output Characteristics Ideal line Actual line Output (mA) Displacement (mm) 01234 Span error Fig. 4 Span Error

32 Displacement Sensor Terminology

3) Offset Error The “offset error,” (as shown in Fig. 5 ) refers to the difference between the ideal and actual output values (points on a regression line) for the measuring device corresponding to the mid-point of the measurement range (e.g., 2 mm with the D5SN-S04). 4) Repeat Accuracy The “repeat accuracy” refers to the degree of inconsistency in indi- cated values within a short period. Such inconsistencies are caused by mechanical chattering and hysteresis. 5) Indication Stability The “indication stability” refers to the degree of fluctuation in indica- tion values in environments with constant temperatures. It is mainly caused by temperature drift resulting from heat building up in circuits. 6) Temperature Drift ”Temperature drift” refers to the range over which output values fluc- tuate due to changes in the ambient temperature. The “temperature characteristics” (or “temperature influence”) are defined as the temperature drift corresponding to a change of 1°C at, in the case of contact displacement sensors, the electrical mid-point (e.g., the 0-V position for voltage output). It is usually expressed as a percentage of the measurement range (FS). Example: The following calculation is used to obtain the output fluctuation cor- responding to a change in the ambient temperature of 1 °C at the electrical mid-point when using the D5SN-S01. (Temperature characteristics of Sensor and Amplifier: 0.035% FS/°C; full scale: 1 mm) 0.00035 × 1 × 1 = 0.00035 mm = 0.35 µm Output (mA) Displacement (mm) 01234 Offset error Ideal line Actual line Fig. 5 Offset Error 1.9950 1.9949 1.9948 1.9947 1.9946 1.9945 1.9944 1.9943 1.9942 1.9941 1.9940 1.9939 Indicated value (mm) Number of measurements 0 5 10 15 20 25 Repeat accuracy Fig. 6 Example of Repeat Accuracy −0.5 −1.5 Fluctuation of converted displacement output (µm) Time (h) 01234 Indication stability Fig. 7 Example of Indication Stability

Industrial Automation Company Industrial Devices and Components Division H.Q. Industrial Control Components Department Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Authorized Distributor: Cat. No. X071-E1-01