BZ01 KSS | Alldatasheet
Document overview
- Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
- PDF pages: 32
Technical content
BestCap® Ultra-low ESR High Power Pulse Supercapacitors 070820-A
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. IMPORTANT INFORMATION/DISCLAIMER All product specifications, statements, information and data (collectively, the “Information”) in this datasheet or made available on the website are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on AVX’s knowledge of typical operating conditions for such applications, but are not intended to constitute and AVX specifically disclaims any warranty concerning suitability for a specific customer application or use. ANY USE OF PRODUCT OUTSIDE OF SPECIFICATIONS OR ANY STORAGE OR INSTALLATION INCONSISTENT WITH PRODUCT GUIDANCE VOIDS ANY WARRANTY . The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by AVX with reference to the use of AVX’s products is given without regard, and AVX assumes no obligation or liability for the advice given or results obtained. Although AVX designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Unless specifically agreed to in writing, AVX has not tested or certified its products, services or deliverables for use in high risk applications including medical life support, medical device, direct physical patient contact, water treatment, nuclear facilities, weapon systems, mass and air transportation control, flammable environments, or any other potentially life critical uses. Customer understands and agrees that AVX makes no assurances that the products, services or deliverables are suitable for any high-risk uses. Under no circumstances does AVX warrant or guarantee suitability for any customer design or manufacturing process. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. 121119
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 BestCap® Ultra-low ESR High Power Pulse Supercapacitors Table of Contents
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. BESTCAP ® – A SERIES – MAXIMUM CAPACITANCE, LOW ESR B SERIES – LOW PROFILE, LOW ESR The BestCap® is a low profile device available in four case sizes. Capacitance range is from 6.8mF to 1000mF and includes 7 voltage ratings from 3.6V to 16V. BESTCAP ® – AVAILABLE LEAD CONFIGURATIONS STANDARD: N-Style: Two Terminal Planar Mount (Available in BZ01, BZ05, BZ09 case only) S-Style: Three Terminal Planar Mount (Available in BZ01, BZ05, BZ09 case only) L-Style: Four Terminal Planar Mount (Available in BZ01 and BZ02 case only) A Style: Through-Hole Mount (Available in BZ01, BZ02 case only) H-Style: Extended Stand-Off Through Hole Mount (Available in BZ01, BZ02 case only) W-Style: Wire Lead Mount (Available in BZ01, BZ05 case only) BODY DIMENSIONS Case Size L ±0.5 (0.020) mm (inches) W ±0.2 (0.008) mm (inches) H nom mm (inches) LEAD-FREE COMPATIBLE COMPONENT ELECTRICAL SPECIFICATIONS Full dimensional specifications shown in section (2) (See Detailed Electrical Specifications for valid combinations) Capacitance range: 6.8mF – 1000mF Capacitance tolerance: +80% / –20% Voltage ratings (max): 3.6V 4.5V 5.5V 9V 12V 15V 16V 20V Temperature range: –20°C to 70°C, consult factory for -40ºC and +75ºC options HOW TO ORDER BZ 0 1 5 A 503 Z A B XX BestCap ® Standard 0 = Standard 1 = High Cap Rated Voltage 3 = 3.6V 4 = 4.5V 5 = 5.5V 9 = 9.0V C = 12.0V F = 15.0V G = 16.0V K = 20.0V Case Size 1 = 28mmx17mm 2 = 48mmx30mm 5 = 20mmx15mm 9 = 17mmx15mm Series A = Maximum Capacitance B = Low Profile Capacitance Tolerance Z = (+80/-20)% 8 = (+50/-20)% P = (+100/-0)% N = (+30/-30)% Lead Format A, H, L, N, S or W Packaging B = Bulk Not Used For Standard Product (Consult Factory For Special Requirements) Capacitance Code (Farad Code) BestCap® Ultra-low ESR High Power Pulse Supercapacitors BestCap® General Information 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 1: ELECTRICAL RATINGS CAPACITANCE / VOLTAGE / CASE SIZE MATRIX A-SERIES – MAXIMUM CAPACITANCE Capacitance Rated Voltage DC at 25°C mF Code Case Size Lead Styles Case Size Lead Styles Case Size Lead Styles Case Size Lead Styles Case Size Lead Styles 10 103 BZ05 N, S 22 223 BZ01 A, H, S 33 333 BZ05 N, S, W BZ01 A, H, S 47 473 BZ11 S 50 503 BZ01 A, H, S, L 68 683 BZ05 S 70 703 BZ01 A, H, S, L 90 903 BZ02 A, H, L 100 104 BZ01 A, H, S, L 120 124 BZ02 A, H, L BZ12 A, L 140 144 BZ01 A, H, S, L 150 154 BZ15 S 200 204 BZ02 A, H, L 280 284 BZ02 A, H, L 400 404 BZ02 A, H, L 470 474 BZ12 A 560 564 BZ02 A, H, L 1000 105 BZ12 A, H, L BestCap® Ultra-low ESR High Power Pulse Supercapacitors Electrical Ratings (A-B Series) 102419 B-SERIES – LOW PROFILE Capacitance Rated Voltage DC at 25°C mF Code Case Size Lead Styles Case Size Lead Styles Case Size Lead Styles Case Size Lead Styles Case Size Lead Styles Case Size Lead Styles Case Size Lead Styles 4.7 472 BZ05 N, S, W 6.8 682 BZ05 N, S, W BZ01 N, S, W 15 153 BZ09 N, S, W BZ05 N, S, W BZ01 A, H, S 22 223 BZ05 N, S, W BZ01 A, H, S 30 303 BZ01 S, N 33 333 BZ01 S, N, W BZ05 S, N, W 47 473 BZ15 N, S, W BZ11 S 50 503 BZ01 S, N, W 60 603 BZ01 A, H, S, L 100 104 BZ11 S, N, W
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 1: ELECTRICAL RATINGS ELECTRICAL RATINGS - SEE SECTION 2 FOR DIMENSIONAL REFERENCES BZ 01 CASE SIZE Part Number Rated Voltage (Volts) Capacitance (mF) ESR (mOhms at 1 kHz) Leakage Current (µA max) Height A-Lead (mm) Height H-Lead (mm) Height S-Lead (mm) Height S-Lead (AJ)*(mm) Nominal +80%, –20% T ypical Maximum Maximum H max H max H max H max 3.6V BZ013B503Z_B 3.6V 50 100 120 5 NA NA 3.2 2.1 BZ013A703Z_B 70 140 168 5 3.5 6.4 4.0 2.9 BZ113B104Z_B 100 100 120 10 NA NA 3.2 2.1 BZ013A144Z_B 140 70 84 5 5.3 8.2 5.8 NA 4.5V BZ014B333Z_B 4.5V 33 150 180 5 NA NA 3.5 2.4 5.5V BZ015B303Z_B 5.5V 30 160 192 5 NA NA 3.8 2.7 BZ015A503Z_B 50 160 192 5 4.1 7.0 4.6 3.5 BZ015B603Z_B 60 80 96 10 5.4 8.3 5.9 NA BZ015A104Z_B 100 80 96 10 6.7 9.6 7.2 NA 9.0V BZ019A333Z_B 33 250 300 5 5.5 8.4 6.0 4.9 12.0V BZ01CA223Z_B 22 350 420 5 7.1 10.0 7.6 6.5 16.0V BZ01GB682ZSB 16.0V 6.8 400 480 10 6.8 20.0V BZ01KB682ZSB 20.0V 6.8 400 480 10 6.8 * Select S-Lead BZ01 BestCap® are available with insulation on the bottom of the part and zero clearance from the PCB. See section 2.6 for dimensions. To order, please add special requirement AJ to the end of the part number. Example: BZ013B503ZSBAJ BZ 02 CASE SIZE Part Number Rated Voltage (Volts) Capacitance (mF) ESR (mOhms at 1 kHz) Leakage Current (µA max) Height A-Lead (mm) Height H-Lead (mm) Height L-Lead (mm) Nominal +80%, –20% Typical Maximum Maximum H max H max H max 3.6V BZ023A284Z_B 3.6V 280 45 54 20 3.5 6.4 3.7 BZ023A564Z_B 560 25 30 40 5.3 8.2 5.5 5.5V BZ025A204Z_B 5.5V 200 60 72 20 4.1 7.0 4.3 BZ025A404Z_B 400 35 42 40 6.7 9.6 6.9 BZ125A105Z_B 1000 35 42 120 6.7 9.6 6.9 9.0 V BZ029A124Z_B 9.0V 120 70 84 20 5.8 8.7 6.0 12.0V BZ02CA903Z_B 12.0V 90 90 108 20 7.4 10.3 7.6 16.0V BZ12GA124Z_B 16.0V 120 160 192 60 9.1 9.1 All capacitance, ESR, and leakage current values listed in these tables are at room temperature only. BestCap® Ultra-low ESR High Power Pulse Supercapacitors 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. BZ 05 CASE SIZE Part Number Rated Voltage (Volts) Capacitance (mF) ESR (mOhms at 1 kHz) Leakage Current (µA max) Height N-Lead (mm) Height S-Lead (mm) Nominal +80%, –20% Typical Maximum Maximum H max H max 4.5V BZ054B223Z_B 4.5V 22 170 204 5 2.3 2.3 BZ154B473Z_B 47 170 204 10 2.3 2.3 5.5V BZ055B153Z_B 5.5V 15 250 300 5 2.7 2.7 BZ055A333Z_B 33 250 300 5 3.5 3.5 BZ055B333Z_B 33 125 150 10 NA 4.8 BZ155A104Z _B 100 125 150 20 NA 6.1 12.0V BZ05CA103Z_B 12.0V 10 500 600 55 6.5 6.5 15.0V BZ05FB682Z_B 15.0V 6.8 500 600 10 5.8 5.8 20.0V BZ05KB472ZSB 20.0V 4.7 700 840 10 6.7 BestCap® Ultra-low ESR High Power Pulse Supercapacitors 102419 BZ 09 CASE SIZE Part Number Rated Voltage (Volts) Capacitance (mF) ESR (mOhms at 1 kHz) Leakage Current (µA max) Height N-Lead (mm) Height S-Lead (mm) Nominal +80%, –20% Typical Maximum Maximum H max H max 4.5V BZ094B153Z_BAI 4.5V 15 250 300 5 2.4* 2.3* * The 4.5V BZ09 BestCap® are available only in a special low profile version. All capacitance, ESR, and leakage current values listed in these tables are at room temperature only.
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 2: MECHANICAL SPECIFICATIONS
2.1 CASE DIMENSIONS & RECOMMENDED PCB LAYOUT
2.1.1: A-STYLE CONFIGURATION (PIN THROUGH HOLE) L BL S W H LW LL LO C B D A 2.1.2: A-LEAD CONFIGURATION (THROUGH HOLE) TABLE 2.1.1: A-STYLE DIMENSIONS Case Dimensions: mm (inches) Case Size BL +1.0 (0.040)/-0 W +1.0 (0.040)/-0 H (Maximum) L ±1.0 (0.040) S ±0.1 (0.004) LO ±0.2 (0.008) LW ±0.2 (0.008) LL ±0.2 (0.008) TABLE 2.1.2: A-LEAD LAYOUT DIMENSIONS Recommended PCB Dimensions: mm (inches) Case Size A ±0.05 (0.002) B ±0.05 (0.002) C ±0.05 (0.002) D ±0.1 (0.004) BestCap® Ultra-low ESR High Power Pulse Supercapacitors Mechanical Specifications (A-Lead) 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 2: MECHANICAL SPECIFICATIONS (CONT’D) 2.2.1: W-STYLE CASE DIMENSIONS TABLE 2.2.1: W-STYLE CASE DIMENSIONS Case Dimensions: mm (inches) Case Size L ±0.5 (0.020) W +1.0 (0.040)/-0 H (Maximum) BL +1.0 (0.040)/-0 B ±0.5 (0.020) W H B BL L RED BLACK BestCap® Ultra-low ESR High Power Pulse Supercapacitors Mechanical Specifications (W-Lead) 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 2: MECHANICAL SPECIFICATIONS (CONT’D) 2.3.1: H-STYLE CASE DIMENSIONS (THROUGH HOLE EXTENDED HEIGHT) 2.3.2: H-LEAD CONFIGURATION (THROUGH HOLE EXTENDED HEIGHT) TABLE 2.3.1: H-STYLE CASE DIMENSIONS Case Dimensions: mm (inches) Case Size BL +1.0 (0.040)/-0 W +1.0 (0.040)/-0 H (Maximum) L ±1.0 (0.040) S +0.5 (0.020)/ -0.4 (0.016) LO ±0.2 (0.008) LW ±0.2 (0.008) LL ±0.2 (0.008) TABLE 2.3.2: H-LEAD LAYOUT DIMENSIONS PCB Dimensions: mm (inches) Case Size A ±0.05 (0.002) B ±0.05 (0.002) C ±0.05 (0.002) D ±0.1 (0.004) L BL S W H LW LL LO C B D A BestCap® Ultra-low ESR High Power Pulse Supercapacitors Mechanical Specifications (H-Lead) 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 2: MECHANICAL SPECIFICATIONS (CONT’D) 2.4.1: L-LEAD CONFIGURATION (PLANAR MOUNT) 2.4.2: L-LEAD CONFIGURATION (PLANAR MOUNT) TABLE 2.4.1: L-STYLE CASE DIMENSIONS Case Dimensions: mm (inches) Case Size BL +1.0 (0.040)/-0 W +1.0 (0.040)/-0 H (Maximum) L ±1.0 (0.040) S ±0.2 (0.008) LO ±0.2 (0.008) LW ±0.2 (0.008) LL ±0.5 (0.020) TABLE 2.4.2: L-STYLE LEAD LAYOUT PCB Dimensions: mm (inches) Case Size A ±0.1 (0.004) B ±0.1 (0.004) C ±0.1 (0.004) PL ±0.2 (0.008) PW ±0.2 (0.008) L BL S W H LO LL LW C BA PW PL BestCap® Ultra-low ESR High Power Pulse Supercapacitors Mechanical Specifications (L-Lead) 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 2: MECHANICAL SPECIFICATIONS (CONT’D) 2.5.1: N-LEAD CONFIGURATION TABLE 2.5.1: N-STYLE CASE DIMENSIONS TABLE 2.5.2: N-STYLE LEAD LAYOUT 2.5.2: N-LEAD CONFIGURATION (PLANAR MOUNT) Case Dimensions: mm (inches) Case Size L ±0.5 (0.020) W +1.0 (0.040)/-0 H (Maximum) B ±0.5 (0.020) LL ±0.2 (0.008) LW ±0.2 (0.008) EL ±0.5 (0.020) EW ±0.5 (0.020) PCB Dimensions: mm (inches) Case Size A ±0.5 (0.020) B ±0.1 (0.004) PW ±0.1 (0.004) LPL ±0.1 (0.004) RPL ±0.1 (0.004) L LL LC LW BL W EW EL B H A PW B LPL RPL BestCap® Ultra-low ESR High Power Pulse Supercapacitors Mechanical Specifications (N-Lead) 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 2: MECHANICAL SPECIFICATIONS (CONT’D) 2.6.1: S-LEAD CONFIGURATION (PLANAR MOUNT) TABLE 2.6.1: S-STYLE CASE DIMENSIONS TABLE 2.6.2: S-STYLE PAD LAYOUT DIMENSIONS 2.6.2: S-LEAD LAYOUT (PLANAR MOUNT) Case Dimensions: mm (inches) Case Size BL +1.0 (0.040)/-0 W +1.0 (0.040)/-0 H (Maximum) L ±1.0 (0.040) EL ±0.5 (0.020) EW ±0.2 (0.008) LL ±0.5 (0.020) LW ±0.2 (0.008) PCB Dimensions: mm (inches) Case Size A ±0.1 (0.004) B ±0.1 (0.004) EPL ±0.1 (0.004) EPW ±0.1 (0.004) LPL ±0.1 (0.004) LPW ±0.1 (0.004) L BL W EW S EL LL H LW B LPL LPW A EPW EPL Planar Mount “S” Available in BZ01, BZ05 & BZ09 Case Size Only BestCap® Ultra-low ESR High Power Pulse Supercapacitors Mechanical Specifications (S-Lead) 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 2: MECHANICAL SPECIFICATIONS (CONT’D) 2.7: PACKAGING SPECIFICATIONS BZ01 CASE: BZ02 CASE: BZ05, BZ09 CASE: This specification applies when our electrochemical supercapacitors are packed using a 165mm by 165mm container. The parts are held in place by a 166mm by 166mm lid. PACKAGING QUANTITIES: Size No. of Rows No. of Columns Pieces/Tray BZ01 5 3 15 BZ02 4 2 8 BZ05 5 4 20 BZ09 5 4 20 167.6 (6.60) 13.2 (0.52)50.8 (2.00) 31.8 (1.25) 167.6 (6.60) 167.6 (6.60) 13.2 (0.52)71.0 (2.80) 38.1 (1.50) 167.6 (6.60) 167.6 (6.60) 13.2 (0.52)38.1 (1.50) 28.6 (1.12) 167.6 (6.60) BestCap® Ultra-low ESR High Power Pulse Supercapacitors Packaging Specifications/Quantities (BZ01/02/05/09) 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 2: MECHANICAL SPECIFICATIONS
2.8 CLEANING
The BestCap® supercapacitor is cleaned prior to shipment. Should cleaning be required prior to insertion into the application, it is recommended to use a small amount of propanol taking care not to remove the label. The cell should not be immersed due to possible deterioration of the epoxy encapsulation. Care must also be taken not to bend the leads.
2.9 HANDLING
Care should be taken not to allow grease or oil into the part as it may lead to soldering problems. Handling should be minimized to reduce possible bending of the electrodes leads.
2.10 STORAGE CONDITIONS
AVX BestCap® supercapacitor is unaffected by the following storage conditions: Temperature: 15°C ~ 35°C Humidity: 45% RH ~ 75% RH This temperature and humidity range is specified for consideration of terminal solderability. BestCap® are able to withstand shelf life at 70ºC for 1000 hours.
2.11 PART MARKING
2.12 TERMINATION FINISH
Gold over nickel, tin over nickel. BestCap® Ultra-low ESR High Power Pulse Supercapacitors Cleaning/Handling/Storage Conditions/Part Marking/Termination Finish 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order.
2.13 PRODUCT SAFETY MATERIALS HANDLING
- Do not disassemble the capacitor.
- Do not incinerate the capacitor and do not use incineration for disposal.
- The capacitor contains polymeric electrolyte and carbon electrodes. However, since the polymer is composed of acid based chemical ingredients, if punctured or dismantled and the skin is contacted with the capacitor internal components, it is recommended to wash the skin with excess of running water.
2.14 BESTCAP ® MATERIALS AND WEIGHT
Materials Constituent RoHS Compliant? BZ01 BZ02 BZ05 BZ09 Weight % Weight % Weight % Weight % Case Stainless Steel YES 56.7% 44.5% 64.8% 64.8% Leads (A, H, and L lead only) Stainless Steel YES 4.2% 0.7% Electrode Stainless Steel YES 13.6% 8.0% 13.6% 13.6% Electrode Insulation Laminating Adhesive YES 2.3% 1.0% 2.4% 2.4% Core Metallized Current Collector YES 5.2% 8.0% 1.6% 1.6% Current Collector YES 2.5% 14.3% 1.0% 1.0% Active Electrode YES 1.0% 5.7% 0.4% 0.4% Core Sealant YES 0.9% 5.2% 0.3% 0.3% Encapsulant Epoxy YES 10.3% 11.4% 11.8% 11.8% Bottom Insulation Laminating Adhesive YES 2.3% 1.0% 2.4% 2.4% Label Label YES 1.0% 0.2% 1.8% 1.8% TOTAL 100% 100% 100% 100% BestCap® is RoHS compliant May be assembled with Pb-Free solder. BESTCAP ® – TYPICAL WEIGHT DATA Rated Voltage (V) Capacitance (mF) Part Number Weight (g) 3.6V 50 BZ013B503Z_B 2.9 70 BZ013A703Z_B 4.2 100 BZ113B104Z_B 2.9 140 BZ013A144Z_B 5.3 280 BZ023A284Z_B 12.2 560 BZ023A564Z_B 15.9 4.5V 15 BZ094B153Z_B 1.5 22 BZ054B223Z_B 1.8 33 BZ014B333Z_B 3.2 47 BZ154B473Z_BBQ 1.8 5.5V 15 BZ055B153Z_B 1.9 30 BZ015B303Z_B 3.4 33 BZ055A333Z_B 2.3 33 BZ055B333Z_B 2.1 50 BZ015A503Z_B 4.6 60 BZ015B603Z_B 5.5 68 BZ055A683Z_B 3.4 100 BZ015A104Z_B 6.1 200 BZ025A204Z_B 13.3 400 BZ025A404Z_B 18.4 1000 BZ125A105Z_B 18.4 9.0V 22 BZ019B223Z_B 4.4 33 BZ019A333Z_B 5.0 120 BZ029A124Z_B 15.6 12.0V 10 BZ05CA103Z_B 3.5 15 BZ01CB153Z_B 5.0 22 BZ01CA223Z_B 6.2 90 BZ02CA903Z_B 19.3 15.0V 6.8 BZ05FB682Z_B 2.8 16.0V 124 BZ12GA124Z_B 25
- If any internal material contacts the eyes, rinse thoroughly with running water.
- Be aware not to apply over-voltage. Combination of charging at voltage greater than the nominal, plus high temperature, plus prolonged time may result in capacitor bulging or rupturing. BestCap® Ultra-low ESR High Power Pulse Supercapacitors Product Safety Materials Handling/Materials and Weight/Typical Weight Data 070820
Electrical Characteristics
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 3: ELECTRICAL CHARACTERISTICS – SCHEMATIC SECTION 3.2: TYPICAL CHARACTERISTICS
3.1 Terminal Connections:
3.1.1: S-Lead 3.1.2: A-, H- & L-Lead 3.1.3: C- & N-Lead Common terminals connected to case Common terminals connected to case Devices are non polar but it is usual to maintain case at ground potential 0.07 0.06 0.05 0.04 0.03 0.02 0.01 -25 -20 -15 -10 -5 0 5 10 15 20 Temperature (°C)BZ015A503ZLB35Capacitance (Farads) 25 30 35 40 45 50 55 60 65 0.700 0.600 0.500 0.400 0.300 0.200 0.100 0.000 -25 -20 -15 -10 -5 0 5 10 15 20 Temperature (°C)BZ015A503ZLB35ESR (Ohms) 25 30 35 40 45 50 55 60 65 erutarepmeT .sv RSEerutarepmeT .sv ecnaticapaC 0.1ESR (Ohms) 0.01 10 100 1,000 10,000 100,000 1,000,000 10,000,000 Frequency (Hz) 100,000,000 BZ015A503 BZ014A104 BZ025A204 ESR vs. Frequency 1.00E+01 1.00E+00 1.00E-01 1.00E-02 ESR (Ohms) 10 100 1,000 10,000 100,000 1,000,000 10,000,000 Frequency (Hz) 100,000,000 BZ015A503 BZ014A104 BZ025A204 ESR Comparison 0.1
0.01 Impedance (Ohms)
10 100 1,000 10,000 100,000 1,000,000 10,000,000 Frequency (Hz) 100,000,000 BZ015A503 BZ014A104 BZ025A204 Impedance vs. Frequency 0.1 10 100 1,000 10,000 100,000 1,000,000 10,000,000 Frequency (Hz) 100,000,000 BZ015A503 BZ014A104 BZ025A204 Impedance Comparison BestCap® Ultra-low ESR High Power Pulse Supercapacitors Electrical Characteristics – Schematic, Typical Characteristics 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 3.3: MOUNTING PROCEDURE ON A PCB FOR BESTCAP ® BestCap® products can be mounted on PCBs by either selectively heating only the capacitor terminals by using a pulsed reflow soldering station or by using hand soldering. IR Reflow or wave soldering may not be used. The main body of the device should be less than 60ºC at all times. PULSED REFLOW SOLDERING Application data for the ‘Unitek’ pulsed-reflow soldering station. Controller Uniflow ‘Pulsed Thermode Control’ Head Thin-line Reflow Solder Head Solder paste type No Clean Flux Solder composition 63% Sn, 37% Pb Percent solids 88% Solder thickness 6 mils Solder-weld tip size 0.075” Solder-weld tip force 6 lbs. Temperature Time Pre-heat 130ºC 0 sec. Rise 440ºC (±10) 2 sec. Reflow 440ºC (±10) 2 sec. Cool 165ºC In both cases, the main body of the BestCap® part should be less than 60ºC at all times. HAND SOLDERING STATION Temperature Profile: Equipment: Equipment: Temperature controlled, 50W general purpose iron Solder type: 63Sn/37Pb, rosin core wire Temperature: 400ºC (+20ºC - 100ºC) Time: 2 to 5 seconds maximum, smaller time (2 sec.) at 420ºC and 5 sec. at 300ºC, overall it being a time-temperature relationship. Shorter time, higher temperature is preferred. Solder Type: Lead Free, 95Sn/5Ag Temperature: 430ºC (+20ºC - 100ºC) Time: 2 to 5 seconds maximum, smaller time (2 sec.) at 450ºC and 5 sec. at 330ºC, overall a time-temperature relationship. Shorter time, higher temperature is preferred. BestCap® Ultra-low ESR High Power Pulse Supercapacitors Mounting Procedure on a PCB for BestCap® 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 3.4: QUALIFICATION TEST SUMMARY Test Test Method Parameter Limits Initial Capacitance Measurement Charge to test voltage at room temperature. Disconnect parts from voltage to remove charging effects. Discharge cells with a constant current (4 mA) noting voltage and time 1 and 2 seconds after beginning discharge. C = I * dt/dv Capacitance (Cap) +80% / -20% of rated Cap Initial DCL Measurement Charge to test voltage at room temperature. Disconnect parts from voltage to remove charging effects. Note voltage and time 5 minutes and 25 minutes after disconnecting. I = C * dV/dt Leakage Current (DCL) Within Limit Initial ESR Measurement Measurement frequency @ 1kHz; Measurement voltage @ 10 mV at room temperature Equivalent Series Resistance (ESR) +20% / -50% of typical value Load Life Apply test voltage at 70ºC for 1000 hours. Allow to cool to room temperature and measure Cap, DCL and ESR DCL Cap ESR < 2.0x rated max. > 0.7x rated < 3.0x rated Shelf Life Maintain at 70ºC for 1000 hours with no voltage applied. Allow to cool to room temperature and measure Cap, DCL and ESR. DCL Cap ESR < 1.5x rated max. > 0.7x rated < 2.0x rated Humidity Life Maintain at 40°C / 95% RH for 1000 hours. Allow to cool to room temperature and measure Cap, DCL and ESR. DCL Cap ESR < 1.5x rated max. > 0.7x rated < 1.5x rated Leg pull strength Apply an increasing force in shear mode until leg pulls away Yield Force (A and L leads only) Not less than 25 pounds shear Surge Voltage Step 1 Apply 125% of the rated voltage for 10 seconds DCL < 1.5x rated max. 2 Short the cell for 10 minutes Cap > 0.7x rated 3 Repeat 1 and 2 for 1000 cycles ESR < 1.5x rated Temperature Cycling Step 1 Ramp oven down to –20°C and then hold for 15 min. DCL < 1.5x rated max. 2 Ramp oven up to 70ºC and then hold for 15 min. Cap > 0.7x rated 3 Repeat 1 and 2 for 100 cycles ESR < 1.5x rated Temperature Characteristics Step Temp Soak Time (prior to test) 1 -40°C 4 hours DCL Measure Cap, ESR, DCL (-40ºC rated parts only) 70°C < 10x rated 2 -20°C 4 hours Measure Cap, ESR, DCL 3 -10°C 4 hours Measure Cap, ESR, DCL Cap 4 0°C 4 hours 25°C > 80% rated Measure Cap, ESR, DCL 5 25°C 4 hours ESR Measure Cap, ESR, DCL -40°C < 20x rated 6 40°C 4 hours -20°C < 5x rated Measure Cap, ESR, DCL -10°C < 4x rated 7 60°C 4 hours 70°C < 1.3x rated Measure Cap, ESR, DCL < 1.3x rated 8 70°C 4 hours Measure Cap, ESR, DCL Thermal Shock Step 1 Place cells into an oven at –20°C for 30 minutes DCL < 2.0x rated max. 2 In less than 15 seconds, move cells into a 70ºC oven for 30 minutes Cap > 0.7x rated 3 Repeat 1 and 2 for 100 cycles ESR < 2.0x rated max. Vibration Step 1 Apply a harmonic motion that is deflected 0.03 inches DCL < 2.0x rated max.
2 Vary frequency from 10 cycles per second to 55 cycles at a ramp
rate of 1 Hz per minute Cap > 0.7x rated 3 Vibrate the cells in the X-Y direction for three hours ESR < 2.0x rated max.
4 Vibrate the cells in the Z direction for three hours
5 Measure Cap, ESR and DCL
BestCap® Ultra-low ESR High Power Pulse Supercapacitors Qualification Test Summary 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. PULSE CAPACITOR APPLICATIONS As mentioned earlier, the voltage drop in a circuit is critical as the circuit will not operate below a certain cut-off voltage. There are two sources of voltage drop (∆V) which occur, the first ∆V ESR is because of the equivalent series resistance (ESR) and the second, called the capacitive drop, is ∆V C. From Ohm’s law, voltage = current x resistance or V = IR Let us say that the instantaneous starting voltage is Vo, or voltage for the circuit from where the voltage drops. If the capacitor has an ESR of 100 milliOhms and the current is 1 amp, ∆VESR = 1 amp x (0.100) ohms = 0.1 volts or 100 milli-volts. On demand, during the discharge mode, the voltage V = Vo - ∆VESR = (Vo - 0.1) volts The second voltage drop is because of the capacitance. This is shown in the equation as a linear function because of simplicity. Simply put, Q (charge) = C (capacitance) x V (voltage) The derivative, dQ/dt = I (current, in amps) = C x dV/dt Hence, ∆VC (dV, the voltage drop because of capacitance) = I x dt/C. This formula states that the larger the capacitance value the lower the voltage drop. Compared to a Ta capacitor, this ∆V C is reduced by a factor of about 10 to 100. So, BestCap ® has an advantage where higher capacitance is needed. If the current pulse itself is 1 amp, the current pulse width is 1 second and the capacitance is 10 millifarads, the ∆V C = 1A x 1Sec/0.01F, or a 100 volts; such an application is out of the range of BestCap ®. However, if the pulse width becomes narrower, say 10 milliseconds, and the capacitance is 100 millifarads, the ∆V C = 1 x (10/1000)/(100/1000) = 0.1 volt or 100 millivolts. This shows the advantage of the large capacitance and hence the term “pulse” capacitor. The specific power – specific energy graphs are used in the battery industry to compare competitive products. As the dt becomes smaller i.e.100 milliseconds, 10 milliseconds and then 1 millisecond, our estimates show that the specific power for the BestCap ® is the highest as compared to our competitors because of our choice of internal materials chemistry. Conclusion: we now clearly show that BestCap ® has an advantage over competitors for short current pulse whose widths are smaller than a few hundred milliseconds. Figure 6a. Li-ION Battery at +25°C Figure 6b. Li-ION Battery at +0°C 2.5 3.5 0 100 200 300 400 Cutoff Voltage Limits Voltage (Volts) Cutoff Voltage
3.4 Volts
3.5 Volts
3.6 Volts
Time (Minutes) % Increase 28% 73% 300% Battery AloneBattery with Pulse Capacitor GSM Pulse @ 2 Amps 2.5 3.5 0 100 200 300 400 LI-ION Battery Voltage (Volts) 500 Cutoff Voltage Time (Minutes) % Increase 28% 100% 300% Battery AloneBattery with Pulse Capacitor GSM Pulse @ 2 Amps 0°C BestCap® Ultra-low ESR High Power Pulse Supercapacitors 070820
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order.
4.3 ENHANCING THE POWER CAPABILITY OF
When electronic equipment is powered by a primary (non rechargeable) battery, one of the limitations is the power capability of the battery. In order to increase the available current from the battery while maintaining a constant voltage drop across the battery terminals, the designer must connect additional cells in parallel, leading to increased size and cost of both the battery and the finished product. When high power is only required for short periods, more sophisticated approaches can be considered. The traditional approach involves using a high power rechargeable battery, charged by a low power primary cell. A far superior solution, however, is the use of a BestCap ® Supercapacitor, which is a device specifically designed to deliver high power. Traditional design: Design using BestCap®: Primary Battery Rechargeable Battery Battery Powered Equipment Requiring High Current Pulses Primary Battery BestCap Battery Powered Equipment Requiring High Current Pulses BestCap® Supercapacitor benefits to the designer are:
- Substantially lower voltage drop for pulse durations of up to 100msec.
- Substantially lower voltage drop at cold temperatures (–20°C).
- Discharge current limited only by the ESR of the capacitor The following analysis compares a primary battery connected in parallel to a Lithium Tionil Chloride, to the same primary battery connected to a BestCap® Supercapacitor. Various current pulses (amplitude and duration) are applied in each case. BestCap® 5.5V 100mF BestCap® 3.5V 560mF Pulse Voltage Drop (mV) BestCap ® Supercapacitors Voltage Drop (mV) rechargeable battery 250mA / 1msec 25 150 500mA / 1msec 50 220 750mA / 1msec 75 150 200mA / 100msec at -20°C 232 470 Pulse Voltage Drop (mV) BestCap ® Supercapacitors Voltage Drop (mV) rechargeable battery 250mA / 100msec 50 190 500mA / 100msec 100 350 750mA / 100msec 152 190 1500mA / 1msec 43 220 1500mA / 100msec 305 350 750mA / 100msec at –20°C 172 470 Additional Characteristics BestCap ® Rechargeable Battery Maximum discharge current (single pulse) Not limited 5A Maximum Number of Cycles Not limited 40K to 400K (to retain 80% capacity) BestCap® Ultra-low ESR High Power Pulse Supercapacitors Enhancing the Power Capability of Primary Batteries 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order.
4.4 BESTCAP ® FOR GSM/GPRS PCM- CIA MO -
There is an increasing usage of PCMCIA modem cards for wireless LAN and WAN (Wide Area Network) applications. The PCMCIA card is used as an accessory to Laptops and PDAs and enables wide area mobile Internet access, including all associated applications like Email and file transfer. With the widespread use of GSM networks, a PCMCIA GSM modem is a commonly used solution. To achieve higher speed data rates, GSM networks are now being upgraded to support the GPRS standard. The design challenge: GSM/GPRS transmission requires a current of approximately 2A for the pulse duration. The PCMCIA bus cannot supply this amount of pulsed current. Therefore, there is a need for a relatively large capacitance to bridge the gap. The capacitor supplies the pulse current to the transmitter and is charged by a low current during the interval between pulses. Capacitor
2 Ampere
V t V1 = I*ESR V2 = I* t/C THE SOLUTION: SOLUTION A SOLUTION B Chip Tantalum BestCap ® BZ154B473ZSB Rated Capacitance (milli Farad) 2.2 47 Capacitance @ 0.5msec Pulse (milli Farad) 2.2 30 Operating Voltage (V) 3.7 3.7 ESR (milli ohm) 50 160 Size (mm) .4 x 7 x 2 20 x 15 x 2.1 Voltage Drop* (V) GPRS Pulse (25% duty cycle) 0.804V 0.268V Voltage After Pulse (V) 2.896 3.432 Cutoff Voltage (V) 3.1 3.1 Pass/FAIL FAIL PASS * V=V1 +V2 =1.5A*ESR + (1.5A*1.154msec)/C It is assumed that during the pulse, 0.5A is delivered by the battery and 1.5A by the capacitor. Conclusion: High capacitance is needed to minimize voltage drop. A high value capacitance, even with a higher ESR, results in a lower voltage drop. Low voltage drop minimizes the conductive and emitted electro magnetic interference and increases transmitter output power and efficiency. BestCap® Ultra-low ESR High Power Pulse Supercapacitors BestCap® for GSM/GPRS PCMCIA Modems 102419
Extended Temperature Range
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. SECTION 5: EXTENDED TEMPERATURE RANGE AVX continues to expand the BestCap ® product offerings for additional applications. For applications demanding other temperature ratings, AVX offers special construction techniques for high and low temperature performance upon request. AVX offers temperature range extensions as follows:
- -40ºC to 70ºC, -20ºC to 75ºC and -40ºC to 75ºC. AVX has extensive experience in manufacturing these alternate temperature rating parts. Contact AVX for your special temperature requirements. BestCap® Ultra-low ESR High Power Pulse Supercapacitors Extended Temperature Range 102419
The Important Information/Disclaimer is incorporated in the catalog where these specifications came from or available online at www.avx.com/disclaimer/ by reference and should be reviewed in full before placing any order. PASSIVES Capacitors Multilayer Ceramic Film Glass Niobium Oxide* - OxiCap® Pulse Supercapacitors Tantalum Circuit Protection Thermistors Fuses - Thin Film Transient Voltage Suppressors Varistors - Zinc Oxide Directional Couplers Thin-Film Filters Ceramic EMI Noise SAW Low Pass - Thin Film Inductors Thin-Film Integrated Passive Components PMC - Thin-Film Networks Capacitor Arrays Feedthru Arrays Low Inductance Decoupling Arrays Piezo Acoustic Generators Ceramic Resistors Arrays Miniature Axials Timing Devices Clock Oscillators MHz Quartz Crystal Resonators VCO TCXO CONNECTORS Automotive Standard, Custom Board to Board SMD (0.4, 0.5, 1.0mm), BGA, Thru-Hole Card Edge DIN41612 Standard, Inverse, High Temperature FFC/FPC 0.3, 0.5, 1.0mm Hand Held, Cellular Battery, I/O, SIMcard, RF shield clips 2mm Hard Metric Standard, Reduced Cross-Talk IDC Wire to Board Headers, Plugs, Assemblies Memory PCMCIA, Compact Flash, Secure Digital, MMC, Smartcard, SODIMM Military H Government, DIN41612 PolytectTM Soft Molding Rack and Panel VariconTM NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recom- mendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all applications. © AVX Corporation “Niobium Oxide Capacitors are manufactured and sold under patent license from Cabot Corporation, Boyertown, Pennsylvania U.S.A.” BestCap® Ultra-low ESR High Power Pulse Supercapacitors Product Listing
Tel: +1 864-967-2150 Central America Tel: +55 11-46881960 Asia Tel: +65 6286-7555 Japan Tel: +81 740-321250 Europe Tel: +44 1276-697000 VISIT US AT FOLLOW US: