BL030-H03-G

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404 Westridge Dr. Watsonville, CA 95076 Tel: 800-525-1609 Fax: 831-761-6544 www.applied-motion.com #006BB3 #FFFFFF When over a dark color... #383838 85%k 76%C 68%M 67%Y 90%K DistributeD by: BLDC Motors & Drives For more information visit: www.applied-motion.com/BLDC 10/15/2012 925-0013 A

• High performance, low cost, brushless speed control systems
• 30 to 105 watts continuous shaft output
• Operates from 12 to 48V DC power supply
• Driver can supply up to 6.25A continuous, 12.5A peak
• Excellent speed stability
• Eight digital inputs for commanding a variety of functions
• Two digital outputs for interfacing to other equipment
• Two on board potentiometers plus 12 bit analog input for setting speed, ac- celeration, deceleration Accessories RC-050 Regeneration Clamp The RC-050 regeneration clamp is for use where regeneration from the motor may be excessive for the power supply. In these cases the RC-050 is connected between the drive and power supply and absorbs regenerated energy. Power Supplies Applied Motion offers the following DC power supplies for use with the brushless DC drives and motors. PS50A24: 50 Watts at 24 VDC, recommended for BL030-H03-G motor. PS150A24: 150 Watts at 24 VDC, recommended for BL060-H03-G motor. PS320A48: 320 Watts at 48 VDC, recommended for BL105-H03-G motor. Extension Cable For applications where motors and drives are separated by more than 30cm (1 foot)

s IO Connections

18 INCOM

ANA_GND ANA_IN FAULT - SPDOUT - SPDOUT+ FAULT+ GND SPEEDSEL2 SPEEDSEL1 SPEEDSEL0 STOPMODE SPEEDSET ENABLE DIR STOP DIGITAL INPUTS DIGITAL OUTPUTS ANALOG INPUT BD5 Drive

• High performance, low cost speed control drive
• Operates from 12 to 48V DC power supply
• Output current: up to 6.25Arms continuous, 12.5A peak
• Eight digital inputs for com- manding a variety of functions
• Two digital outputs for inter- facing to other equipment
• Two on board potentiometers plus 12 bit analog input for setting speed, acceleration, deceleration BD5 Dimensions 100 For more information go to www.applied-motion.com/BLDC

s IO Connections ANA_GND ANA_IN FAULT - SPDOUT - SPDOUT+ FAULT+ GND SPEEDSEL2 SPEEDSEL1 SPEEDSEL0 STOPMODE SPEEDSET ENABLE DIR STOP DIGITAL INPUTS DIGITAL OUTPUTS ANALOG INPUT BD5 Drive

• High performance, low cost speed control drive
• Operates from 12 to 48V DC power supply
• Output current: up to 6.25Arms continuous, 12.5A peak
• Eight digital inputs for com- manding a variety of functions
• Two digital outputs for inter- facing to other equipment
• Two on board potentiometers plus 12 bit analog input for setting speed, acceleration, deceleration BD5 Dimensions 100 For more information go to www.applied-motion.com/BLDC

Brushless Drive Technical Specifications POWER AMPLIFIER: AMPLIFIER TYPE Triple half bridge, 4 quadrant CURRENT CONTROL 4 state PWM at 10 kHz OUTPUT CURRENT BD5-G1-AH: 1.75Arms cont, 3.5Arms peak (5 seconds max) BD5-G2-AH: 3.6Arms cont, 7.2Arms peak (5 seconds max) BD5-G3-AH: 6.25Arms cont, 12.5Arms peak (5 seconds max) POWER SUPPLY External 12 - 48 VDC power supply required Under-voltage alarm: 8.5 VDC Over-voltage shutdown: 62 VDC CONTROLLER: MODE OF OPERATION Velocity control. Speed can be selected by digital input from on-board potentiometer, external analog signal, or 7 preset speeds. Accel/decel rate set by on-board potentiometer DIGITAL INPUTS Eight inputs, 5-24 VDC, bidirectional (can be driven by sinking or sourcing signals) 2 kHz max freq response. Com- mon terminal (INCOM) can be connected to an external power supply (5 to 24 VDC), or internally connected to 5V or GND (selected by internal DIP switches) CW/CCW: selects direction of motor shaft rotation STP: commands motor to stop quickly using electromagnetic braking EN/RE: removes power from motor windings M0,M1,M2: selects one of seven preset speeds STMD: selects which mode of stopping is used SPST: selects whether speed is set by on-board pot or external analog signal DIGITAL OUTPUTS 30 VDC max, 80 mA max, open collector, open emitter. FLT is a dedicated fault output. SPO is a dedicated tachometer output (30 pulses per revolution). Both outputs can be reconfigred at the factory for qualified OEM applications. ANALOG INPUT AIN referenced to GND, Range = 0 to 5 VDC, Resolution = 12 bits, 5v = 4500 rpm. COMMUNICATION INTERFACE RS-232 (for factory configuration only) APPROVALS: AGENCY APPROVALS RoHS CE PENDING PHYSICAL: OPERATING TEMPERATURE 0 to 100°C (32 to 212°F) Internal temperature of the electronics section AMBIENT TEMPERATURE 0 to 40°C (32 to 104°F) When mounted to a suitable heatsink HUMIDITY 90% max, non-condensing MASS 6.0 oz (170 g) Motor Specifications Part # Power related Voltage rated Current rated torque Ke rotor InertIa MaSS w cont. VdC a cont. a peak n-M cont. n-M peak V/krpm g-cm2 g Motor Dimensions 340 ±20 ±1L 1.5 ±120 5.5 ±0.1 BRUSHLESS DC MOTOR BL105-H03-G 4500r/min Ins.Class E MADE IN CHINA No.xxxxxx YY-MM-DD IP40 24VDC 6.25A 105W 0.225N·M ±0.1 0.025 37.6 h7 4- 3.5 ±0.1 ±0.150 90° 6 - 0.006 Motor Length (L) BL030-H03-G 46mm BL060-H03-G 70mm BL105-H03-G 100mm

Brushless Drive Technical Specifications POWER AMPLIFIER: AMPLIFIER TYPE Triple half bridge, 4 quadrant CURRENT CONTROL 4 state PWM at 10 kHz OUTPUT CURRENT BD5-G1-AH: 1.75Arms cont, 3.5Arms peak (5 seconds max) BD5-G2-AH: 3.6Arms cont, 7.2Arms peak (5 seconds max) BD5-G3-AH: 6.25Arms cont, 12.5Arms peak (5 seconds max) POWER SUPPLY External 12 - 48 VDC power supply required Under-voltage alarm: 8.5 VDC Over-voltage shutdown: 62 VDC CONTROLLER: MODE OF OPERATION Velocity control. Speed can be selected by digital input from on-board potentiometer, external analog signal, or 7 preset speeds. Accel/decel rate set by on-board potentiometer DIGITAL INPUTS Eight inputs, 5-24 VDC, bidirectional (can be driven by sinking or sourcing signals) 2 kHz max freq response. Com- mon terminal (INCOM) can be connected to an external power supply (5 to 24 VDC), or internally connected to 5V or GND (selected by internal DIP switches) CW/CCW: selects direction of motor shaft rotation STP: commands motor to stop quickly using electromagnetic braking EN/RE: removes power from motor windings M0,M1,M2: selects one of seven preset speeds STMD: selects which mode of stopping is used SPST: selects whether speed is set by on-board pot or external analog signal DIGITAL OUTPUTS 30 VDC max, 80 mA max, open collector, open emitter. FLT is a dedicated fault output. SPO is a dedicated tachometer output (30 pulses per revolution). Both outputs can be reconfigred at the factory for qualified OEM applications. ANALOG INPUT AIN referenced to GND, Range = 0 to 5 VDC, Resolution = 12 bits, 5v = 4500 rpm. COMMUNICATION INTERFACE RS-232 (for factory configuration only) APPROVALS: AGENCY APPROVALS RoHS CE PENDING PHYSICAL: OPERATING TEMPERATURE 0 to 100°C (32 to 212°F) Internal temperature of the electronics section AMBIENT TEMPERATURE 0 to 40°C (32 to 104°F) When mounted to a suitable heatsink HUMIDITY 90% max, non-condensing MASS 6.0 oz (170 g) Motor Specifications Part # Power related Voltage rated Current rated torque Ke rotor InertIa MaSS w cont. VdC a cont. a peak n-M cont. n-M peak V/krpm g-cm2 g Motor Dimensions 340 ±20 ±1L 1.5 ±120 5.5 ±0.1 BRUSHLESS DC MOTOR BL105-H03-G 4500r/min Ins.Class E MADE IN CHINA No.xxxxxx YY-MM-DD IP40 24VDC 6.25A 105W 0.225N·M ±0.1 0.025 37.6 h7 4- 3.5 ±0.1 ±0.150 90° 6 - 0.006 Motor Length (L) BL030-H03-G 46mm BL060-H03-G 70mm BL105-H03-G 100mm

BLDC Motor Part Numbering System BL = Brushless DC Motor RESERVED Frame Size G = 42mm Standard Part Numbers: BL030-H03-G BL060-H03-G BL105-H03-G Voltage 3 = 24 VDCWattage Rating 030 = 30 watts 060 = 60 watts 105 = 105 watts Feedback H = Hall devices only BL000-000-0 BLDC Drive Part Numbering System 0.06 0.08 0.1 0.12 0.14 orque (N‐m) BL030‐H03‐G peak continuous 0.02 0.04 0 1000 2000 3000 4000 5000 6000 To Speed (RPM) 0.15 0.2 0.25 0.3 orque (N‐m) BL060‐H03‐G peak continuous 0.05 0.1 0 1000 2000 3000 4000 5000 6000 To Speed (RPM) 0.20 0.25 0.30 0.35 0.40 0.45 0.50 orque (N‐m) BL105‐H03‐G peak continuous 0.00 0.05 0.10 0.15 0 1000 2000 3000 4000 5000 6000 To Speed (RPM) BD5-G1-AH Output Current 5 = 5 A rms cont 10 = 10 A rms cont Motor Frame Size G = 42 mm Feedback H = Hall devices Series BLDC Series Motor Winding 1 = 30 W, 24 V 2 = 60 W, 24 V 3 = 105 W, 24 V Order this BD5 model... 1. BD5-G1-AH 2. BD5-G2-AH 3. BD5-G3-AH Communication A = RS-232 (for factory configuration only) For use with this BL motor... 1. BL030-H03-G 2. BL060-H03-G 3. BL105-H03-G

BLDC Motor Part Numbering System BL = Brushless DC Motor RESERVED Frame Size G = 42mm Standard Part Numbers: BL030-H03-G BL060-H03-G BL105-H03-G Voltage 3 = 24 VDCWattage Rating 030 = 30 watts 060 = 60 watts 105 = 105 watts Feedback H = Hall devices only BL000-000-0 BLDC Drive Part Numbering System 0.06 0.08 0.1 0.12 0.14 orque (N‐m) BL030‐H03‐G peak continuous 0.02 0.04 0 1000 2000 3000 4000 5000 6000 To Speed (RPM) 0.15 0.2 0.25 0.3 orque (N‐m) BL060‐H03‐G peak continuous 0.05 0.1 0 1000 2000 3000 4000 5000 6000 To Speed (RPM) 0.20 0.25 0.30 0.35 0.40 0.45 0.50 orque (N‐m) BL105‐H03‐G peak continuous 0.00 0.05 0.10 0.15 0 1000 2000 3000 4000 5000 6000 To Speed (RPM) BD5-G1-AH Output Current 5 = 5 A rms cont 10 = 10 A rms cont Motor Frame Size G = 42 mm Feedback H = Hall devices Series BLDC Series Motor Winding 1 = 30 W, 24 V 2 = 60 W, 24 V 3 = 105 W, 24 V Order this BD5 model... 1. BD5-G1-AH 2. BD5-G2-AH 3. BD5-G3-AH Communication A = RS-232 (for factory configuration only) For use with this BL motor... 1. BL030-H03-G 2. BL060-H03-G 3. BL105-H03-G

404 Westridge Dr. Watsonville, CA 95076 Tel: 800-525-1609 Fax: 831-761-6544 www.applied-motion.com #006BB3 #FFFFFF When over a dark color... #383838 85%k 76%C 68%M 67%Y 90%K DistributeD by: BLDC Motors & Drives For more information visit: www.applied-motion.com/BLDC 10/15/2012 925-0013 A

• High performance, low cost, brushless speed control systems
• 30 to 105 watts continuous shaft output
• Operates from 12 to 48V DC power supply
• Driver can supply up to 6.25A continuous, 12.5A peak
• Excellent speed stability
• Eight digital inputs for commanding a variety of functions
• Two digital outputs for interfacing to other equipment
• Two on board potentiometers plus 12 bit analog input for setting speed, ac- celeration, deceleration Accessories RC-050 Regeneration Clamp The RC-050 regeneration clamp is for use where regeneration from the motor may be excessive for the power supply. In these cases the RC-050 is connected between the drive and power supply and absorbs regenerated energy. Power Supplies Applied Motion offers the following DC power supplies for use with the brushless DC drives and motors. PS50A24: 50 Watts at 24 VDC, recommended for BL030-H03-G motor. PS150A24: 150 Watts at 24 VDC, recommended for BL060-H03-G motor. PS320A48: 320 Watts at 48 VDC, recommended for BL105-H03-G motor. Extension Cable For applications where motors and drives are separated by more than 30cm (1 foot)