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Aluminum electrolytic capacitors Snap-in capacitors Series/Type: B41505 Date: December 2014 © EPCOS AG 2014. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited.
Long-life grade capacitors
Applications
Professional power supplies
Features
Outstanding ripple current capability Low ESR Capacitors with all insulation versions pass the needle flame test according to IEC 60695-11-5 for all flame exposure times up to 120 s RoHS-compatible Construction Charge/discharge-proof, polar Aluminum case, fully insulated with PVC Snap-in solder pins to hold component in place on PC-board Minus pole marking on case surface Minus pole not insulated from case Overload protection by safety vent on the base Terminals Standard version with 2 terminals, 2 lengths available: 6.3 and 4.5 mm 3 terminals to ensure correct insertion: length 4.5 mm Snap-in capacitors B41505 Excellent performance 105 °C Page 2 of 17Please read Cautions and warnings and Important notes at the end of this document.
1) Refer to chapter "General technical information, 5 Useful life" on how to interpret useful life. Specifications and characteristics in brief Rated voltage VR 10 ... 100 V DC Surge voltage VS 1.15 VR Rated capacitance CR 560 ... 33000 µF Capacitance tolerance ±20% M Dissipation factor tan δ VR = 10 V DC: tan δ ≤0.20 (20 °C, 100 Hz) VR = 16 V DC: tan δ ≤0.15 VR = 25 V DC: tan δ ≤0.11 VR = 35 V DC: tan δ ≤0.10 VR = 50 V DC: tan δ ≤0.08 VR = 63 ... 100 V DC: tan δ ≤0.06 Leakage current Ileak (5 min, 20 °C) Self-inductance ESL Approx. 20 nH Useful life1) Requirements: 105 °C; VR; IAC,R > 5000 h ΔC/C ≤ 45% of initial value 85 °C; VR; IAC,max > 12000 h tan δ ≤ 3 times initial specified limit 40 °C; VR; 2.1 IAC,R > 25000 h Ileak ≤ initial specified limit Load life test Post test requirements: 105 °C; VR; IAC,R 4000 h ΔC/C ≤ 20% of initial value tan δ ≤ 2 times initial specified limit Ileak ≤ initial specified limit Voltage endurance test Post test requirements: 105 °C; VR 2000 h ΔC/C ≤ 15% of initial value tan δ ≤ 1.3 times initial specified limit Ileak ≤ initial specified limit Vibration resistance test To IEC 60068-2-6, test Fc: Frequency range 10 Hz ... 55 Hz, displacement amplitude 0.35 mm, acceleration max. 5 g, duration 3 × 2 h. Capacitor mounted by its body which is rigidly clamped to the work surface. Characteristics at low temperature Max. impedance ratio at 120 Hz Z -25 °C / Z 20 °C 2 Z -40 °C / Z 20 °C 3 IEC climatic category To IEC 60068-1: 40/105/56 ( 40 °C/+105 °C/56 days damp heat test) Sectional specification IEC 60384-4 B41505 Excellent performance 105 °C Page 3 of 17Please read Cautions and warnings and Important notes at the end of this document.
Snap-in capacitors with standard insulation (PVC) Snap-in terminals, length (6.3 ±1) mm. Also available in a shorter version with a length of (4.5 1) mm. Safety vent on the base. Snap-in capacitors are also available with 3 terminals (length (4.5 1) mm). Safety vent on the base. Dimensions (mm) Approx. weight (g) Packing units (pcs.)d +1 l ±2 22 25 9 160 22 30 12 160 22 35 15 160 22 40 18 160 25 25 13 130 25 30 17 130 25 35 19 130 25 40 22 130 Dimensions (mm) Approx. weight (g) Packing units (pcs.)d +1 l ±2 30 25 17 80 30 30 23 80 30 35 29 80 30 40 36 80 30 45 41 80 30 50 46 80 35 35 36 60 35 40 41 60 35 45 56 60 35 50 70 60 B41505 Excellent performance 105 °C Page 4 of 17Please read Cautions and warnings and Important notes at the end of this document.
Ordering codes for terminal styles and insulation features Identification in 3rd block of ordering code Snap-in capacitors Terminal version Insulation version PVC Standard terminals 6.3 mm M000 Short terminals 4.5 mm M007 3 terminals 4.5 mm M002 Ordering examples: B41505A5109M007 } snap-in capacitor with short terminals B41505A5109M002 } snap-in capacitor with 3 terminals B41505 Excellent performance 105 °C Page 5 of 17Please read Cautions and warnings and Important notes at the end of this document.
Overview of available types VR (V DC) 10 16 25 35 50 63 80 100 Case dimensions d × l (mm) CR (µF) 560 25 × 25 680 22 × 35 1000 22 × 25 25 × 25 25 × 35 30 × 30 1200 30 × 25 1500 22 × 35 25 × 35 30 × 40 2200 22 × 25 22 × 35 25 × 35 30 × 30 30 × 35 30 × 50 3300 22 × 30 25 × 25 25 × 35 30 × 40 35 × 35 35 × 50 4700 22 × 30 25 × 25 22 × 40 30 × 35 35 × 35 35 × 45 6800 22 × 25 22 × 30 25 × 30 25 × 40 30 × 50 35 × 50 10000 22 × 30 25 × 30 25 × 40 30 × 40 35 × 45 15000 22 × 40 25 × 40 30 × 40 35 × 40 18000 35 × 45 22000 30 × 35 30 × 40 33000 30 × 45 The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request. B41505 Excellent performance 105 °C Page 6 of 17Please read Cautions and warnings and Important notes at the end of this document.
1) 120-Hz conversion factor of ripple current: I AC (120 Hz) = 1.03 IAC (100 Hz) Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d × l mm ESRtyp 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 60 °C A IAC,max 100 Hz 85 °C A IAC,R1) 100 Hz 105 °C A Ordering code (composition see below) Composition of ordering code # = Terminal style 0 = snap-in standard terminals (6.3 mm) 2 = snap-in 3 terminals (4.5 mm) 7 = snap-in short terminals (4.5 mm) VR = 10 V DC 6800 22 × 25 74 78 3.6 2.8 1.4 B41505A3688M00# 10000 22 × 30 53 56 4.6 3.6 1.8 B41505A3109M00# 15000 22 × 40 37 39 5.9 4.6 2.3 B41505A3159M00# 22000 30 × 35 26 28 7.7 6.0 3.0 B41505A3229M00# 33000 30 × 45 19 20 10.2 7.8 3.9 B41505A3339M00# VR = 16 V DC 6800 22 × 30 46 49 4.6 3.6 1.8 B41505A4688M00# 10000 25 × 30 34 36 5.6 4.4 2.2 B41505A4109M00# 15000 25 × 40 24 26 7.1 5.6 2.8 B41505A4159M00# 22000 30 × 40 17 18 9.4 7.0 3.5 B41505A4229M00# VR = 25 V DC 4700 22 × 30 53 57 4.1 3.2 1.6 B41505A5478M00# 4700 25 × 25 53 57 4.1 3.2 1.6 B41505F5478M00# 6800 25 × 30 41 43 4.8 3.8 1.9 B41505A5688M00# 10000 25 × 40 30 32 6.4 5.0 2.5 B41505A5109M00# 15000 30 × 40 22 23 8.2 6.4 3.2 B41505A5159M00# VR = 35 V DC 2200 22 × 25 85 90 2.8 2.2 1.1 B41505A7228M00# 3300 22 × 30 56 60 3.8 3.0 1.5 B41505A7338M00# 3300 25 × 25 56 60 3.8 3.0 1.5 B41505F7338M00# 4700 22 × 40 45 48 4.8 3.8 1.9 B41505A7478M00# 6800 25 × 40 35 37 5.9 4.6 2.3 B41505A7688M00# 10000 30 × 40 26 28 7.4 5.8 2.9 B41505A7109M00# 15000 35 × 40 19 20 9.4 7.6 3.8 B41505A7159M00# 18000 35 × 45 17 18 11.1 8.6 4.3 B41505A7189M00# VR = 50 V DC 2200 22 × 35 85 90 3.6 2.8 1.4 B41505A6228M00# 3300 25 × 35 56 60 4.6 3.6 1.8 B41505A6338M00# 4700 30 × 35 42 45 5.6 4.4 2.2 B41505A6478M00# 6800 30 × 50 33 35 7.4 5.8 2.9 B41505A6688M00# 10000 35 × 45 25 26 9.4 7.2 3.6 B41505A6109M00# B41505 Excellent performance 105 °C Page 7 of 17Please read Cautions and warnings and Important notes at the end of this document.
2) 120-Hz conversion factor of ripple current: I AC (120 Hz) = 1.03 IAC (100 Hz) Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d × l mm ESRtyp 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 60 °C A IAC,max 100 Hz 85 °C A IAC,R2) 100 Hz 105 °C A Ordering code (composition see below) Composition of ordering code # = Terminal style 0 = snap-in standard terminals (6.3 mm) 2 = snap-in 3 terminals (4.5 mm) 7 = snap-in short terminals (4.5 mm) VR = 63 V DC 1000 22 × 25 149 159 2.6 2.0 1.0 B41505A8108M00# 1500 22 × 35 100 106 3.6 2.8 1.4 B41505A8158M00# 2200 25 × 35 68 72 4.3 3.4 1.7 B41505A8228M00# 2200 30 × 30 80 85 4.6 3.6 1.8 B41505F8228M00# 3300 30 × 40 53 56 5.9 4.6 2.3 B41505A8338M00# 4700 35 × 35 42 45 6.9 5.4 2.7 B41505A8478M00# 6800 35 × 50 29 31 9.4 7.2 3.6 B41505A8688M00# VR = 80 V DC 1000 25 × 25 125 133 3.3 2.6 1.3 B41505A0108M00# 1200 30 × 25 104 110 3.8 3.0 1.5 B41505A0128M00# 1500 25 × 35 83 89 4.6 3.6 1.8 B41505A0158M00# 2200 30 × 35 56 60 5.1 4.0 2.0 B41505A0228M00# 3300 35 × 35 45 48 7.1 5.6 2.8 B41505A0338M00# 4700 35 × 45 32 34 8.5 6.8 3.4 B41505A0478M00# VR = 100 V DC 560 25 × 25 178 190 2.6 2.0 1.0 B41505A9567M00# 680 22 × 35 146 156 3.1 2.4 1.2 B41505A9687M00# 1000 25 × 35 100 106 3.6 2.8 1.4 B41505A9108M00# 1000 30 × 30 100 106 3.8 3.0 1.5 B41505F9108M00# 1500 30 × 40 66 70 4.8 3.8 1.9 B41505A9158M00# 2200 30 × 50 56 60 5.9 4.6 2.3 B41505A9228M00# 3300 35 × 50 38 40 7.7 6.0 3.0 B41505A9338M00# B41505 Excellent performance 105 °C Page 8 of 17Please read Cautions and warnings and Important notes at the end of this document.
1) Refer to chapter "General technical information, 5 Useful life" on how to interpret useful life. Useful life1) depending on ambient temperature TA under ripple current operating conditions Frequency factor of permissible ripple current IAC versus frequency f Frequency characteristic of ESR Typical behavior B41505 Excellent performance 105 °C Page 9 of 17Please read Cautions and warnings and Important notes at the end of this document.
Impedance Z versus frequency f Typical behavior at 20 °C B41505 Excellent performance 105 °C Page 10 of 17Please read Cautions and warnings and Important notes at the end of this document.
The electrolytes used by EPCOS have been optimized both with a view to the intended application and with regard to health and environmental compatibility. They do not contain any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide (DMAC). Furthermore, some of the high-voltage electrolytes used by EPCOS are self-extinguishing. As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce operating electrolytes. However, in exceptional cases, such materials must be used in order to achieve specific physical and electrical properties because no alternative materials are currently known. However, the amount of dangerous materials used in our products is limited to an absolute minimum. Materials and chemicals used in EPCOS aluminum electrolytic capacitors are continuously adapted in compliance with the EPCOS Corporate Environmental Policy and the latest EU regulations and guidelines such as RoHS, REACH/SVHC, GADSL, and ELV. MDS (Material Data Sheets) are available on the EPCOS website for all types listed in the data book. MDS for customer specific capacitors are available upon request. MSDS (Material Safety Data Sheets) are available for all of our electrolytes upon request. Nevertheless, the following rules should be observed when handling aluminum electrolytic capacitors: No electrolyte should come into contact with eyes or skin. If electrolyte does come into contact with the skin, wash the affected areas immediately with running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If symptoms persist, seek medical treatment. Avoid inhaling electrolyte vapor or mists. Workplaces and other affected areas should be well ventilated. Clothing that has been contaminated by electrolyte must be changed and rinsed in water. B41505 Excellent performance 105 °C Page 11 of 17Please read Cautions and warnings and Important notes at the end of this document.
The table below summarizes the safety instructions that must be observed without fail. A detailed description can be found in the relevant sections of chapter "General technical information". Topic Safety information Reference chapter "General technical information" Polarity Make sure that polar capacitors are connected with the right polarity. "Basic construction of aluminum electrolytic capacitors" Reverse voltage Voltages of opposite polarity should be prevented by connecting a diode. 3.1.6 "Reverse voltage" Mounting position of screw- terminal capacitors Screw terminal capacitors must not be mounted with terminals facing down unless otherwise specified. 11.1. "Mounting positions of capacitors with screw terminals" Robustness of terminals The following maximum tightening torques must not be exceeded when connecting screw terminals: M5: 2.5 Nm M6: 4.0 Nm 11.3 "Mounting torques" Mounting of single-ended capacitors The internal structure of single-ended capacitors might be damaged if excessive force is applied to the lead wires. Avoid any compressive, tensile or flexural stress. Do not move the capacitor after soldering to PC board. Do not pick up the PC board by the soldered capacitor. Do not insert the capacitor on the PC board with a hole space different to the lead space specified. 11.4 "Mounting considerations for single-ended capacitors" Soldering Do not exceed the specified time or temperature limits during soldering. 11.5 "Soldering" Soldering, cleaning agents Do not allow halogenated hydrocarbons to come into contact with aluminum electrolytic capacitors. 11.6 "Cleaning agents" Upper category temperature Do not exceed the upper category temperature. 7.2 "Maximum permissible operating temperature" Passive flammability Avoid external energy, e.g. fire. 8.1 "Passive flammability" B41505 Excellent performance 105 °C Page 12 of 17Please read Cautions and warnings and Important notes at the end of this document.
Topic Safety information Reference chapter "General technical information" Active flammability Avoid overload of the capacitors. 8.2 "Active flammability" Maintenance Make periodic inspections of the capacitors. Before the inspection, make sure that the power supply is turned off and carefully discharge the electricity of the capacitors. Do not apply excessive mechanical stress to the capacitor terminals when mounting. "Maintenance" Storage Do not store capacitors at high temperatures or high humidity. Capacitors should be stored at +5 to +35 °C and a relative humidity of ≤ 75%. 7.3 "Shelf life and storage conditions" Reference chapter "Capacitors with screw terminals" Breakdown strength of insulating sleeves Do not damage the insulating sleeve, especially when ring clips are used for mounting. "Screw terminals accessories" Display of ordering codes for EPCOS products The ordering code for one and the same product can be represented differently in data sheets, data books, other publications and the website of EPCOS, or in order-related documents such as shipping notes, order confirmations and product labels. The varying representations of the ordering codes are due to different processes employed and do not affect the specifications of the respective products. Detailed information can be found on the Internet under www.epcos.com/orderingcodes B41505 Excellent performance 105 °C Page 13 of 17Please read Cautions and warnings and Important notes at the end of this document.
C Capacitance Kapazität CR Rated capacitance Nennkapazität CS Series capacitance Serienkapazität CS,T Series capacitance at temperature T Serienkapazität bei Temperatur T Cf Capacitance at frequency f Kapazität bei Frequenz f d Case diameter, nominal dimension Gehäusedurchmesser, Nennmaß dmax Maximum case diameter Maximaler Gehäusedurchmesser ESL Self-inductance Eigeninduktivität ESR Equivalent series resistance Ersatzserienwiderstand ESRf Equivalent series resistance at frequency f Ersatzserienwiderstand bei Frequenz f ESRT Equivalent series resistance at temperature T Ersatzserienwiderstand bei Temperatur T f Frequency Frequenz I Current Strom IAC Alternating current (ripple current) Wechselstrom IAC,RMS Root-mean-square value of alternating current Wechselstrom, Effektivwert IAC,f Ripple current at frequency f Wechselstrom bei Frequenz f IAC,max Maximum permissible ripple current Maximal zulässiger Wechselstrom IAC,R Rated ripple current Nennwechselstrom Ileak Leakage current Reststrom Ileak,op Operating leakage current Betriebsreststrom l Case length, nominal dimension Gehäuselänge, Nennmaß lmax Maximum case length (without terminals and mounting stud) Maximale Gehäuselänge (ohne Anschlüsse und Gewindebolzen) R Resistance Widerstand Rins Insulation resistance Isolationswiderstand Rsymm Balancing resistance Symmetrierwiderstand T Temperature Temperatur ΔT Temperature difference Temperaturdifferenz TA Ambient temperature Umgebungstemperatur TC Case temperature Gehäusetemperatur TB Capacitor base temperature Temperatur des Gehäusebodens t Time Zeit Δt Period Zeitraum tb Service life (operating hours) Brauchbarkeitsdauer (Betriebszeit) B41505 Excellent performance 105 °C Page 14 of 17Please read Cautions and warnings and Important notes at the end of this document.
VF Forming voltage Formierspannung Vop Operating voltage Betriebsspannung VR Rated voltage, DC voltage Nennspannung, Gleichspannung VS Surge voltage Spitzenspannung XC Capacitive reactance Kapazitiver Blindwiderstand XL Inductive reactance Induktiver Blindwiderstand Z Impedance Scheinwiderstand ZT Impedance at temperature T Scheinwiderstand bei Temperatur T tan δ Dissipation factor Verlustfaktor λ Failure rate Ausfallrate ε0 Absolute permittivity Elektrische Feldkonstante εr Relative permittivity Dielektrizitätszahl ω Angular velocity; 2 π f Kreisfrequenz; 2 π f Note All dimensions are given in mm. B41505 Excellent performance 105 °C Page 15 of 17Please read Cautions and warnings and Important notes at the end of this document.
The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application . These statements are based on our knowledge of typical re- quirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application . As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incum- bent on the customer to check and decide whether an EPCOS product with the properties de- scribed in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified . In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Ma- terial Data Sheets on the Internet (www.epcos.com/material). Should you have any more de- tailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time . The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products . Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the fore- going for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current ver- sion of the "General Terms of Delivery for Products and Services in the Electrical In- dustry" published by the German Electrical and Electronics Industry Association (ZVEI). Important notes Page 16 of 17
- The trade names EPCOS, Alu-X, CeraDiode, CeraLink, CeraPad, CeraPlas, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic, DSSP, FilterCap, FormFit, LeaXield, MiniBlue, MiniCell, MKD, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, PQSine, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, TFAP, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks.vvv Important notes Page 17 of 17