ATV71HC28N4D

ATV71HC28N4D SCHNEIDER | Alldatasheet

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variable speed drive ATV71 - 280kW-450HP - 480V - EMC filter-graphic terminal To be discontinued Commercial status To be discontinued on: 31 December 2021 To be end-of-service on: 01 January 2028 Main Range of product Altivar 71 Product or component type Variable speed drive Product specific application Complex, high-power machines Component name ATV71 Motor power kW 280 kW, 3 phases at 380...480 V Motor power hp 450 hp, 3 phases at 380...480 V Maximum motor cable length 100 m shielded cable 200 m unshielded cable Network number of phases 3 phases Line current 396 A for 480 V 3 phases 280 kW / 450 hp

494 A for 380 V 3 phases 280 kW / 450 hp

Assembly style With heat sink Variant Reinforced version Without DC choke Apparent power 325.1 kVA at 380 V 3 phases 280 kW / 450 hp Prospective line Isc 50 kA for 3 phases Nominal output current 550 A at 2.5 kHz 380 V 3 phases 280 kW / 450 hp 550 A at 2.5 kHz 460 V 3 phases 280 kW / 450 hp Maximum transient current 825 A for 60 s 3 phases 280 kW / 450 hp

907 A for 2 s 3 phases 280 kW / 450 hp

Output frequency 0.1…500 Hz Nominal switching frequency 2.5 kHz Switching frequency 2.5...8 kHz adjustable 2.5...8 kHz with derating factor Asynchronous motor control profile Flux vector control (FVC) with sensor (current vector) ENA (Energy adaptation) system for unbalanced loads Voltage/frequency ratio (2 or 5 points) Sensorless flux vector control (SFVC) (voltage or current vector) Disclaimer: This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications May 18, 2021

Type of polarization No impedance for Modbus Complementary Product destination Asynchronous motors Synchronous motors Power supply voltage limits 323…528 V Power supply frequency limits 47.5...63 Hz Speed range 1…100 for asynchronous motor in open-loop mode, without speed feedback 1…1000 for asynchronous motor in closed-loop mode with encoder feedback 1…50 for synchronous motor in open-loop mode, without speed feedback Speed accuracy +/- 0.01 % of nominal speed in closed-loop mode with encoder feedback 0.2 Tn to Tn +/- 10 % of nominal slip without speed feedback 0.2 Tn to Tn Torque accuracy +/- 15 % in open-loop mode, without speed feedback +/- 5 % in closed-loop mode with encoder feedback Transient overtorque 170 % of nominal motor torque +/- 10 % for 60 s every 10 minutes 220 % of nominal motor torque +/- 10 % for 2 s Braking torque <= 150 % with braking or hoist resistor 30 % without braking resistor Synchronous motor control profile Vector control without speed feedback Regulation loop Adjustable PI regulator Motor slip compensation Not available in voltage/frequency ratio (2 or 5 points) Suppressable Automatic whatever the load Adjustable Diagnostic 1 LED (red) for drive voltage Output voltage <= power supply voltage Insulation Electrical between power and control Type of cable for mounting in an enclosure With a NEMA Type1 kit: 3 wire(s)UL 508 cable at 40 °C, copper 75 °C / PVC With an IP21 or an IP31 kit: 3 wire(s)IEC cable at 40 °C, copper 70 °C / PVC Without mounting kit: 1 wire(s)IEC cable at 45 °C, copper 70 °C / PVC Without mounting kit: 1 wire(s)IEC cable at 45 °C, copper 90 °C / XLPE/EPR LI1...LI6, PWR) Terminal, clamping capacity: 4 x 185 mm² (L1/R, L2/S, L3/T, U/T1, V/T2, W/T3) Terminal, clamping capacity: 4 x 185 mm² (PC/-, PO, PA/+) 41 N.m, 360 lb.in (PC/-, PO, PA/+) 41 N.m, 360 lb.in (L1/R, L2/S, L3/T, U/T1, V/T2, W/T3) Supply Internal supply for reference potentiometer (1 to 10 kOhm): 10.5 V DC +/- 5 %, <10 mA, protection type: overload and short-circuit protection Internal supply: 24 V DC (21…27 V), <200 mA, protection type: overload and short-circuit protection Analogue input number 2 Analogue input type AI1-/Al1+ bipolar differential voltage: +/- 10 V DC 24 V max, resolution 11 bits + sign AI2 software-configurable current: 0...20 mA, impedance: 242 Ohm, resolution 11 bits AI2 software-configurable voltage: 0...10 V DC 24 V max, impedance: 30000 Ohm, resolution 11 bits Input sampling time 2 ms +/- 0.5 ms (AI1-/Al1+) - analog input(s) 2 ms +/- 0.5 ms (Al2) - analog input(s) 2 ms +/- 0.5 ms (LI1...LI5) - discrete input(s) 2 ms +/- 0.5 ms (LI6)if configured as logic input - discrete input(s) Response time <= 100 ms in STO (Safe Torque Off) AO1 2 ms, tolerance +/- 0.5 ms for analog output(s) R1A, R1B, R1C 7 ms, tolerance +/- 0.5 ms for discrete output(s) R2A, R2B 7 ms, tolerance +/- 0.5 ms for discrete output(s) +/- 0.6 % (AI2) for a temperature variation 60 °C +/- 1 % (AO1) for a temperature variation 60 °C Linearity error +/- 0.15 % of maximum value (AI1-/Al1+, AI2) +/- 0.2 % (AO1) Analogue output number 1 Analogue output type AO1 software-configurable logic output 10 V 20 mA AO1 software-configurable current 0...20 mA, impedance: 500 Ohm, resolution 10 bits

AO1 software-configurable voltage 0...10 V DC, impedance: 470 Ohm, resolution 10 bits Discrete output number 2 Discrete output type Configurable relay logic: (R1A, R1B, R1C) NO/NC - 100000 cycles Configurable relay logic: (R2A, R2B) NO - 100000 cycles Minimum switching current 3 mA at 24 V DC for configurable relay logic Maximum switching current R1, R2: 2 A at 250 V AC inductive load, cos phi = 0.4 R1, R2: 2 A at 30 V DC inductive load, cos phi = 0.4 R1, R2: 5 A at 250 V AC resistive load, cos phi = 1 R1, R2: 5 A at 30 V DC resistive load, cos phi = 1 Discrete input number 7 Discrete input type LI1...LI5: programmable 24 V DC with level 1 PLC, impedance: 3500 Ohm LI6: switch-configurable 24 V DC with level 1 PLC, impedance: 3500 Ohm LI6: switch-configurable PTC probe 0…6, impedance: 1500 Ohm PWR: safety input 24 V DC, impedance: 1500 Ohm conforming to ISO 13849-1 level d Discrete input logic Negative logic (sink) (LI1...LI5), > 16 V (state 0), < 10 V (state 1) Positive logic (source) (LI1...LI5), < 5 V (state 0), > 11 V (state 1) Negative logic (sink) (LI6)if configured as logic input, > 16 V (state 0), < 10 V (state 1) Positive logic (source) (LI6)if configured as logic input, < 5 V (state 0), > 11 V (state 1) Acceleration and deceleration ramps Linear adjustable separately from 0.01 to 9000 s Automatic adaptation of ramp if braking capacity exceeded, by using resistor S, U or customized Braking to standstill By DC injection Protection type Against exceeding limit speed: drive Against input phase loss: drive Break on the control circuit: drive Input phase breaks: drive Line supply overvoltage: drive Line supply undervoltage: drive Overcurrent between output phases and earth: drive Overheating protection: drive Overvoltages on the DC bus: drive Short-circuit between motor phases: drive Thermal protection: drive Motor phase break: motor Power removal: motor Thermal protection: motor Insulation resistance > 1 mOhm 500 V DC for 1 minute to earth Frequency resolution Analog input: 0.024/50 Hz Display unit: 0.1 Hz Communication port protocol CANopen Modbus Connector type 1 RJ45 (on front face) for Modbus

1 RJ45 (on terminal) for Modbus

Male SUB-D 9 on RJ45 for CANopen Physical interface 2-wire RS 485 for Modbus Transmission frame RTU for Modbus Transmission rate 4800 bps, 9600 bps, 19200 bps, 38.4 Kbps for Modbus on terminal 9600 bps, 19200 bps for Modbus on front face 20 kbps, 50 kbps, 125 kbps, 250 kbps, 500 kbps, 1 Mbps for CANopen Data format 8 bits, 1 stop, even parity for Modbus on front face 8 bits, odd even or no configurable parity for Modbus on terminal Number of addresses 1…127 for CANopen 1…247 for Modbus Method of access Slave CANopen Marking CE Operating position Vertical +/- 10 degree Height 1190 mm Depth 377 mm Width 595 mm Net weight 140 kg Option card Communication card for CC-Link Controller inside programmable card Communication card for DeviceNet Communication card for EtherNet/IP

Communication card for Fipio I/O extension card Communication card for Interbus-S Interface card for encoder Communication card for Modbus Plus Communication card for Modbus TCP Communication card for Modbus/Uni-Telway Overhead crane card Communication card for Profibus DP Communication card for Profibus DP V1 Environment Noise level 77 dB conforming to 86/188/EEC Dielectric strength 3535 V DC between earth and power terminals

5092 V DC between control and power terminals

Electromagnetic compatibility 1.2/50 µs - 8/20 µs surge immunity test level 3 conforming to IEC 61000-4-5 Conducted radio-frequency immunity test level 3 conforming to IEC 61000-4-6 Electrical fast transient/burst immunity test level 4 conforming to IEC 61000-4-4 Electrostatic discharge immunity test level 3 conforming to IEC 61000-4-2 Radiated radio-frequency electromagnetic field immunity test level 3 conforming to IEC 61000-4-3 Voltage dips and interruptions immunity test conforming to IEC 61000-4-11 Standards IEC 60721-3-3 class 3C2 EN/IEC 61800-3 EN/IEC 61800-5-1 EN 61800-3 environments 2 category C3 EN 55011 class A group 2 UL Type 1 EN 61800-3 environments 1 category C3 Product certifications UL CSA C-Tick GOST NOM 117 Pollution degree 2 conforming to EN/IEC 61800-5-1 3 conforming to UL 840 IP degree of protection IP41 on upper part conforming to EN/IEC 60529 IP41 on upper part conforming to EN/IEC 61800-5-1 IP54 on lower part conforming to EN/IEC 60529 IP54 on lower part conforming to EN/IEC 61800-5-1 IP00 conforming to EN/IEC 60529 IP00 conforming to EN/IEC 61800-5-1 IP30 on side parts conforming to EN/IEC 60529 IP30 on side parts conforming to EN/IEC 61800-5-1 IP30 on the front panel conforming to EN/IEC 60529 IP30 on the front panel conforming to EN/IEC 61800-5-1 Vibration resistance 0.6 gn (f= 10…200 Hz) conforming to EN/IEC 60068-2-6 1.5 mm peak to peak (f= 3…10 Hz) conforming to EN/IEC 60068-2-6 Shock resistance 4 gn for 11 ms conforming to EN/IEC 60068-2-27 Relative humidity 5…95 % without condensation conforming to IEC 60068-2-3 5…95 % without dripping water conforming to IEC 60068-2-3 Ambient air temperature for operation -10…50 °C (without derating) Ambient air temperature for storage -25…70 °C Operating altitude <= 1000 m without derating 1000...3000 m with current derating 1 % per 100 m Packing Units Package 1 Weight 140.000 kg Package 1 Height 5.300 dm Package 1 width 6.450 dm Package 1 Length 12.900 dm Offer Sustainability Sustainable offer status Green Premium product

REACh Regulation REACh Declaration EU RoHS Directive Pro-active compliance (Product out of EU RoHS legal scope) EU RoHS Declaration Mercury free Yes RoHS exemption information Yes China RoHS Regulation China RoHS declaration Environmental Disclosure Product Environmental Profile WEEE The product must be disposed on European Union markets following specific waste collection and never end up in rubbish bins California proposition 65 WARNING: This product can expose you to chemicals including: Lead and lead compounds, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov Contractual warranty Warranty 18 months

Variable Speed Drives without DC Choke Dimensions with or without 1 Option Card (1) Dimensions in mm a b c G H K Ø 585 950 377 540 920 15 11.5 Dimensions in in. a b c G H K Ø (1) Option cards: I/O extension cards, communication cards or "Controller Inside” programmable card. Dimensions with 2 Option Cards (1) Dimensions in mm a c1 G H K Ø 585 392 540 920 15 11.5 Dimensions in in. a c1 G H K Ø (1) Option cards: I/O extension cards, communication cards or "Controller Inside” programmable card.

Drive with Braking Unit VW3A7101 Dimensions with or without 1 Option Card (1) b in mm c in mm Ø in mm b in in. c in in. Ø in in. 950 377 11.5 37.40 14.84 0.45 (1) Option cards: I/O extension cards, communication cards or "Controller Inside” programmable card. Dimensions with 2 Option Cards (1) c1 in mm Ø in mm c1 in in. Ø in in. 392 11.5 15.43 0.45 (1) Option cards: I/O extension cards, communication cards or "Controller Inside” programmable card.

X1 in mm X2 in mm X1 in in. X2 in in. 150 200 5.91 7.87 These drives can be mounted side by side, observing the following mounting recommendations:

Specific Recommendations for Mounting the Drive in an Enclosure Ventilation To ensure proper air circulation in the drive:

• Fit ventilation grilles.
• Ensure that there is sufficient ventilation. If there is not, install a forced ventilation unit with a filter. The openings and/or fans must provide a flow rate at least equal to that of the drive fans (refer to the product characteristics).
• Use special filters with IP 54 protection.
• Remove the blanking cover from the top of the drive. Dust and Damp Proof Metal Enclosure (IP 54) The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions: dust, corrosive gases, high humidity with risk of condensation and dripping water, splashing liquid, etc. This enables the drive to be used in an enclosure where the maximum internal temperature reaches 50°C.

Wiring Diagram Conforming to Standards EN 954-1 Category 1, IEC/EN 61508 Capacity SIL1, in Stopping Category

0 According to IEC/EN 60204-1

Three-Phase Power Supply with Upstream Breaking via Contactor A1 ATV71 drive KM1 Contactor L1 DC choke Q1 Circuit-breaker Q2 GV2 L rated at twice the nominal primary current of T1 Q3 GB2CB05 S1, S2 XB4 B or XB5 A pushbuttons T1 100 VA transformer 220 V secondary (1) Line choke (three-phase); mandatory for ATV71HC11Y…HC63Y drives (except when a special transformer is used (12-pulse)). (2) For ATV71HC40N4 drives combined with a 400 kW motor, ATV71HC50N4 and ATV71HC40Y…HC63Y, refer to the power terminal connections diagram. (3) Fault relay contacts. Used for remote signalling of the drive status. (4) Connection of the common for the logic inputs depends on the positioning of the SW1 switch. The above diagram shows the internal power supply switched to the “source” position (for other connection types, refer to the user guide). (5) There is no PO terminal on ATV71HC11Y…HC63Y drives. (6) Optional DC choke for ATV71H•••M3, ATV71HD11M3X…HD45M3X, ATV71•075N4…•D75N4 and ATV71P•••N4Z drives. Connected in place of the strap between the PO and PA/+ terminals. For ATV71HD55M3X, HD75M3X, ATV71HD90N4…HC50N4 drives, the choke is supplied with the drive; the customer is responsible for connecting it. (7) Software-configurable current (0…20 mA) or voltage (0…10 V) analog input. (8) Reference potentiometer. All terminals are located at the bottom of the drive. Fit interference suppressors on all inductive circuits near the drive or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.

Wiring Diagram Conforming to Standards EN 954-1 Category 1, IEC/EN 61508 Capacity SIL1, in Stopping Category Three-Phase Power Supply with Downstream Breaking via Switch Disconnector A1 ATV71 drive L1 DC choke Q1 Circuit-breaker Q2 Switch disconnector (Vario) (1) Line choke (three-phase), mandatory for ATV71HC11Y…HC63Y drives (except when a special transformer is used (12-pulse)). (2) For ATV71HC40N4 drives combined with a 400 kW motor, ATV71HC50N4 and ATV71HC40Y…HC63Y, refer to the power terminal connections diagram. (3) Fault relay contacts. Used for remote signalling of the drive status. (4) Connection of the common for the logic inputs depends on the positioning of the SW1 switch. The above diagram shows the internal power supply switched to the “source” position (for other connection types, refer to the user guide). (5) There is no PO terminal on ATV71HC11Y…HC63Y drives. (6) Optional DC choke for ATV71H•••M3, ATV71HD11M3X…HD45M3X, ATV71•075N4…•D75N4 and ATV71P•••N4Z drives. Connected in place of the strap between the PO and PA/+ terminals. For ATV71HD55M3X, HD75M3X, ATV71HD90N4…HC50N4 drives, the choke is supplied with the drive; the customer is responsible for connecting it. (7) Software-configurable current (0…20 mA) or voltage (0…10 V) analog input. (8) Reference potentiometer. All terminals are located at the bottom of the drive. Fit interference suppressors on all inductive circuits near the drive or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.

Wiring Diagram Conforming to Standards EN 954-1 Category 3, IEC/EN 61508 Capacity SIL2, in Stopping Category Three-Phase Power Supply, Low Inertia Machine, Vertical Movement A1 ATV71 drive A2 Preventa XPS AC safety module for monitoring emergency stops and switches. One safety module can manage the “Power Removal” function for several drives on the same machine. In this case, each drive must connect its PWR terminal to its + 24 V via the safety contacts on the XPS AC module. These contacts are independent for each drive. F1 Fuse L1 DC choke Q1 Circuit-breaker S1 Emergency stop button with 2 contacts S2 XB4 B or XB5 A pushbutton (1) Power supply: 24 Vdc or Vac, 48 Vac, 115 Vac, 230 Vac. (2) S2: resets XPS AC module on power-up or after an emergency stop. ESC can be used to set external starting conditions. (3) Requests freewheel stopping of the movement and activates the “Power Removal” safety function. (4) Line choke (three-phase), mandatory for and ATV71HC11Y…HC63Y drives (except when a special transformer is used (12-pulse)). (5) The logic output can be used to signal that the machine is in a safe stop state. (6) For ATV71HC40N4 drives combined with a 400 kW motor, ATV71HC50N4 and ATV71HC40Y…HC63Y, refer to the power terminal connections diagram. (7) Fault relay contacts. Used for remote signalling of the drive status. (8) Connection of the common for the logic inputs depends on the positioning of the SW1 switch. The above diagram shows the internal power supply switched to the “source” position (for other connection types, refer to the user guide). (10) There is no PO terminal on ATV71HC11Y…HC63Y drives. (11) Optional DC choke for ATV71H•••M3, ATV71HD11M3X…HD45M3X, ATV71•075N4…•D75N4 and ATV71P•••N4Z drives. Connected in place of the strap between the PO and PA/+ terminals. For ATV71HD55M3X, HD75M3X, ATV71HD90N4…HC50N4 drives, the choke is supplied with the drive; the customer is responsible for connecting it. (12) Software-configurable current (0…20 mA) or voltage (0…10 V) analog input. (13) Reference potentiometer. All terminals are located at the bottom of the drive. Fit interference suppressors on all inductive circuits near the drive or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.

Wiring Diagram Conforming to Standards EN 954-1 Category 3, IEC/EN 61508 Capacity SIL2, in Stopping Category

1 According to IEC/EN 60204-1

Three-Phase Power Supply, High Inertia Machine A1 ATV71 drive F1 Fuse L1 DC choke Q1 Circuit-breaker S1 Emergency stop button with 2 N/C contacts S2 Run button (1) Power supply: 24 Vdc or Vac, 115 Vac, 230 Vac. (2) Requests controlled stopping of the movement and activates the “Power Removal” safety function. (3) Line choke (three-phase), mandatory for ATV71HC11Y…HC63Y drives (except when a special transformer is used (12-pulse)). (4) S2: resets XPS ATE module on power-up or after an emergency stop. ESC can be used to set external starting conditions. (5) For stopping times requiring more than 30 seconds in category 1, use a Preventa XPS AV safety module which can provide a maximum time delay of 300 seconds. (6) The logic output can be used to signal that the machine is in a safe state. (7) For ATV71HC40N4 drives combined with a 400 kW motor, ATV71HC50N4 and ATV71HC40Y…HC63Y, refer to the power terminal connections diagram. (8) Fault relay contacts. Used for remote signalling of the drive status. (9) Connection of the common for the logic inputs depends on the positioning of the SW1 switch. The above diagram shows the internal power supply switched to the “source” position (for other connection types, refer to the user guide). (11) Logic inputs LI1 and LI2 must be assigned to the direction of rotation: LI1 in the forward direction and LI2 in the reverse direction. (12) There is no PO terminal on ATV71HC11Y…HC63Y drives. (13) Optional DC choke for ATV71H•••M3, ATV71HD11M3X…HD45M3X, ATV71•075N4…•D75N4 and ATV71P•••N4Z drives. Connected in place of the strap between the PO and PA/+ terminals. For ATV71HD55M3X, HD75M3X, ATV71HD90N4…HC50N4 drives, the choke is supplied with the drive; the customer is responsible for connecting it. (14) Software-configurable current (0…20 mA) or voltage (0…10 V) analog input. (15) Reference potentiometer. All terminals are located at the bottom of the drive. Fit interference suppressors on all inductive circuits near the drive or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.

The derating curves for the drive nominal current (In) depend on the temperature and the switching frequency. For intermediate temperatures (e.g. 55°C), interpolate between 2 curves. X Switching frequency ATV71HC28N4D is replaced by: Drives for integration ATV9A0C40R4 Variable speed drive, Altivar Process ATV900, APM, single 440 V, 400 kW Qty 1