ATS6382522HM MOLEX | Alldatasheet

Document overview

  • Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
  • PDF pages: 6

Technical content

HandSCrimpSToolSforS.110SReceptacleSTerminalsS(MagnetSWire)S DocSNo:SATSw6382522HMS ReleaseSDate:S02w10w12SUNCONTROLLEDoCOPY S PageS1SofS6S Revision:SAS RevisionSDate:S02w10w12S TYPEo4A o CONDUCTORo BRUSHo SEAMo CONDUCTORo CRIMPoHEIGHTo CUT8OFFo TABo BELLoMOUTHo BENDoUPo TWISTINGo ROLLINGo BENDoDOWNo WIREo INSULATIONoCRIMPo ▲SEEoNOTEo INSULATIONo SLEEVE o S S SApplicationoToolingo SpecificationoSheet oModularoCrimpoHeado OrderoNo.o6382582270 S HandoCrimpoToolo OrderoNo.o6382582200 S S FEATURESo % ASfullScycleSratchetingShandStoolSensuresScompleteScrimpsS % ErgonomicallySdesignedSsoftShandlesS % PreciselySdesignedScrimpingSprofilesSwithSsimpleScontactSpositioningS % EasyShandlingSdueStoSoutstandingSforceSratioS % ModularSCrimpSHeadSisSremovableSandScanSbeSuseSinStheSAirSPoweredSToolSOrderSNo.63816w0100,S accompaniedSbySAirSPoweredSCrimpSAdapterS(OrderSNo.S63816w0700).S % CanSalsoSbeSusedSinStheSBatterySPoweredSToolSOrderSNo.S63816w0200S(110SV)SorS63816w0250S(220SV)S accompaniedSbySBatterySPoweredSCrimpSAdapterS(OrderSNo.S63816w0600).S S SCOPEo S Terminalo SeriesoNo.o Terminalo OrderoNo.o MagnetoWireoSizeoandoTypeo AWG o BareoWireo Insulatedo Diametero(mmoApproximately)o CMA o Diametero(mmoApproximately) o CMA o 49748S 49748w9001 S 23.5S .541S 454S .589S 538S 25.0S .455S 320S .500S 388S 25.5SS .429S 286S .475S 350S CustomerStoScutSoffSterminalSfromSreel:S0.50mmS(.020”)SmaximumSCutwoffSTab.S S DEFINITIONoOFoTERMSo S S S S S S S S S S S S S S S S

HandSCrimpSToolSforS.110SReceptacleSTerminalsS(MagnetSWire)S DocSNo:SATSw6382522HMS ReleaseSDate:S02w10w12SUNCONTROLLEDoCOPY S PageS2SofS6S Revision:SAS RevisionSDate:S02w10w12S INSULATIONo SLEEVEoLOCATIONo 10.0oMinimumo Reference o INSULATIONoSLEEVEo5.4otoo7.3o S ▲InsulationoCrimpoNote :S DueStoStheSterminal’sSinsulationSgripSdesignSand/orS insulationSdiameterSrange,SthisStoolSusesS“overlap”S formSgeometrySinStheSinsulationSpunch.SThisS producesSanSoverlapSinsulationScrimpS(A620S–S compliant).SWhileStheSinsulationSpunchSprofileSmayS appearS“lopsided”,SthisSisSaSnormalSconditionSforSthisS tool.SSeeSfigureStoStheSright.S(SomeStoolsSwithS multipleScrimpSpocketsSmaySnotShaveStheS“overlap”S profileSonSallSpockets).S S CRIMPoSPECIFICATIONS:o S TerminaloSeriesoNo.o Bellomoutho ConductoroBrushoMax.o mmo In.o mmo In.o S TerminaloSeriesoNo.oBendoupooBendodowno TwistooooRollo Seamo o SeamSshallSnotSbeSopenSandSnoSwireS allowedSoutSofStheScrimpingSarea o Degreeo Degreeo 49748S 5S 5S 3S 5S S AfterScrimping,StheSconductorSprofileSshouldSmeasureStheSfollowing.S Terminalo oSeriesoNo.o WireoSizeo ConductoroCrimpo PulloForceoMinimumo ProfileoHeighto Widtho 49748S 1.82w1.88S .072w.074S 37.3S 8.4S XS S S S Terminalo SeriesoNo.o WireoSizeo InsulationoCrimpo InsulationoSleeveo Heighto Widthoo Materialo Diametero(Ref)o Lengtho(Ref)o AWGo mmo In.o mmo In.o mmo In.o mmo In.o 49748S 23.5S 25.5SS S S S S S S S S S /pentastar2/pentastar2 /pentastar2/pentastar2 ToolSQualificationSNotes:S 1. PullSForceSshouldSbeSmeasuredSwithSnoSinfluenceSfromStheSinsulationScrimp.S 2. TheSaboveSspecificationsSareSguidelinesStoSanSoptimumScrimp.S OVERLAPo INSULATIONo CRIMP o OVERLAPoFORMoGEOMETRYo ANVILo PUNCH o SLEEVEo ANDoWIREo

HandSCrimpSToolSforS.110SReceptacleSTerminalsS(MagnetSWire)S DocSNo:SATSw6382522HMS ReleaseSDate:S02w10w12SUNCONTROLLEDoCOPY S PageS3SofS6S Revision:SAS RevisionSDate:S02w10w12S WIRE o INSULATIONo PUNCHoTERMINAL o WIREoSTOPoBLADEo Figureo1o Figureo2o SLEEVo ANDoWIRE o TERMINAL o LOCATOR o INSULATIONo PUNCHo INSULATIONo ANVILo WIREoSTOPo BLADEo CONDUCTORo ANVILo CONDUCTORo PUNCHo OPERATIONS OpenStheStoolSbySsqueezingStheShandlesStogether,SatStheSendSofStheSclosingSstroke,StheSratchetSmechanismSwillS releaseStheShandles,SandStheShandStoolSwillSspringSopen.S S S S S S S S S S S S S S S S S CrimpingoTerminalso S 1. PlaceStheSterminalSintoStheScorrectSdieSprofileSuntilStheSterminalSstoppedSbyStheSlocator.S 2. BringStheSwireSstopSbladeSdown;SmakeSsureStheSwireSstopSlocatedSbehindStheSconductorSgrip.S 3. PlaceSaSprewstripedSwireSintoStheSterminalSuntilStheSendSofSwireStouchingStheSwireSstop.SSSeeSFigureS2.S 4. CloseStheStoolSuntilStheSratchetSreleases,StheStoolShandlesSwillSthenSspringSopen.S 5. CarefullySremoveStheScrimpedSterminal.S S Note: STheStamperSproofSratchetSactionSwillSnotSreleaseStheStoolSuntilSitShasSbeenSfullySclosed.S S Maintenanceo S ItSisSrecommendedSthatSeachSoperatorSofStheStoolSbeSmadeSawareSof,SandSresponsibleSfor,StheSfollowingS maintenanceSsteps:S S 1. RemoveSdust,Smoisture,SandSotherScontaminantsSwithSaScleanSbrush,SorSsoft,SlintSfreeScloth.S 2. DoSnotSuseSanySabrasiveSmaterialsSthatScouldSdamageStheStool.S 3. MakeScertainSallSpins;SpivotSpointsSandSbearingSsurfacesSareSprotectedSwithSaSthinScoatSofShighSqualitySmachineS oil.SSDoSnotSoilSexcessively.SSTheStoolSwasSengineeredSforSdurabilitySbutSlikeSanySotherSequipmentSitSneedsS cleaningSandSlubricationSforSaSmaximumSserviceSlifeSofStroubleSfreeScrimping.SSLightSoilS(suchSasS30SweightS automotiveSoil)SusedSatStheSoilSpoints,SeveryS5,000ScrimpsSorS3Smonths,SwillSsignificantlySenhanceStheStoolSlife.S 4. WipeSexcessSoilSfromShandStool,SparticularlySfromScrimpingSarea.SSOilStransferredSfromStheScrimpingSareaSontoS certainSterminationsSmaySaffectStheSelectricalScharacteristicsSofSanSapplication.S 5. WhenStoolSisSnotSinSuse,SkeepStheShandlesSclosedStoSpreventSobjectsSfromSbecomingSlodgedSinStheScrimpingSdies,S andSstoreStheStoolSinSaSclean,SdrySarea.S S S

HandSCrimpSToolSforS.110SReceptacleSTerminalsS(MagnetSWire)S DocSNo:SATSw6382522HMS ReleaseSDate:S02w10w12SUNCONTROLLEDoCOPY S PageS4SofS6S Revision:SAS RevisionSDate:S02w10w12S S MiscrimpsooroJamso ShouldSthisStoolSeverSbecomeSstuckSorSjammedSinSaSpartiallySclosedSposition,S DooNot SforceStheShandles SopenSorS closed .SSTheStoolSwillSopenSeasilySbySliftingStheSratchetSreleaseSlever.SSSeeSFigureS6.S S Warrantyo ThisStoolSisSforSelectricalSterminalScrimpingSpurposesSonly.SSThisStoolSisSmadeSofStheSbestSqualitySmaterials.SSAllSvitalS componentsSareSlongSlifeStested.SSAllStoolsSareSwarrantedStoSbeSfreeSofSmanufacturingSdefectsSforSaSperiodSofS30S days.SSShouldSsuchSaSdefectSoccur,SweSwillSrepairSorSexchangeStheStoolSfreeSofScharge.SSThisSrepairSorSexchangeSwillS notSbeSapplicableStoSaltered,Smisused,SorSdamagedStools.SSThisStoolSisSdesignedSforShandSuseSonly.SSAnySclamping,S fixturing,SorSuseSofShandleSextensionsSvoidsSthisSwarranty.S S CAUTION: SRepetitiveSuseSofSthisStoolSshouldSbeSavoided.S S CAUTIONS: S 1. ManuallySpoweredShandStoolsSareSintendedSforSlowSvolumeSorSfieldSrepair.SSThisStoolSisSNOT SintendedSforS productionSuse.SSRepetitiveSuseSofSthisStoolSshouldSbeSavoided.S 2. InsulatedSrubberShandlesSareSnotSprotectionSagainstSelectricalSshock.S 3. WearSeyeSprotectionSatSallStimes.S 4. UseSonlyStheSMolexSterminalsSspecifiedSforScrimpingSwithSthisStool.S S Notes:o 1. ThisStoolSshouldSonlySbeSusedSforStheSterminalsSandSwireSgaugesSspecifiedSonSthisSsheet.S 2. ThisStoolSisSnotSadjustableSforScrimpSheight;ShoweverScrimpSforceSisSadjustableS(SeeSinstructionsSabove).SS VariationsSinStools,Sterminals,SwireSstrandingSandSinsulationStypesSmaySaffectScrimpSheight.S 3. ThisStoolSisSintendedSforSstandardSconductorSsizes.SSItSmaySnotSgiveSaSgoodSinsulationScrimpSsupportSforSallS insulationSsizes.S 4. MolexSdoesSnotSrepairShandStoolsS(seeSwarrantySabove)SSTheSreplacementSpartsSlistedSareStheSonlySpartsS availableSforSrepair.SSIfStheShandlesSorScrimpStoolingSisSdamagedSorSworn,SaSnewStoolSmustSbeSpurchased.S 5. PullSforceSshouldSbeSusedSasStheSfinalScriteriaSforSanSacceptableScrimp.SSPullSforceSisSmeasuredSwithSnoS influenceSfromStheSinsulationScrimp.SSTheSinsulationSshouldSbeSstrippedSlongS(1/2Sin.)SsoStheSinsulationSgripsSS S onStheSterminalSdoSnotSgripStheSwireSinsulationSorStheSconductor.SSReferStoSMolexSQualitySCrimpingS HandbookS63800w0029SforSadditionalSinformationSonScrimpingSandScrimpStesting.S 6. MolexSdoesSnotScertifyScrimpShandStools.S S CAUTION :SSMolexScrimpSspecificationsSareSvalidSonlySwhenSusedSwithSMolexSterminalsSandStooling.S S ApplicationsSforStheSModularSCrimpSHeadS S WARNING :SNEVER ooperate,Sservice,Sinstall,SorSadjustSthisSModularSCrimpSHeadSwithoutSproperSinstructionS andSwithoutSfirstSreadingSandSunderstandingStheSinstructionsSinStheSproperSManualSorSSpecificationSSheet.SS SeeSChartSbelowSforStheScorrectSManualSorSSpecificationSSheet.S S WARNING :SNEVER oinstallStoolingSorSserviceSthisStoolSwhileSitSisSintoSanySpowerSsource.SSDisconnectStheS powerSbySunpluggingSorSturnSoffStheSActuatorSfromSitsSpowerSsource.S S CAUTION:oKeepSfingersSawaySfromStheScrimpingSareaSwhenSoperatingSthisStool.SSItSmayScauseSsevereSinjury.S

HandSCrimpSToolSforS.110SReceptacleSTerminalsS(MagnetSWire)S DocSNo:SATSw6382522HMS ReleaseSDate:S02w10w12SUNCONTROLLEDoCOPY S PageS5SofS6S Revision:SAS RevisionSDate:S02w10w12S MODULARo CRIMPo HEADo BATTERYo POWERo CRIMPo ADAPTER o LOCKINGo PINSo LOCKINGoPINSo BATTERYo POWEREDo TOOL o AIRo POWERo TOOLo MODULARo CRIMPoHEADo LOCKINGo PINSo LOCKINGo PINSo AIRoPOWER o CRIMPo ADAPTERo S CAUTION:oWearSsafetySglassesSwhenSoperatingSorSservingSthisStool.S S TheSchartSbelowSshowsSallSapplicationsSforSthisSModularSCrimpSHead.S S ModularoCrimpoHead o OrderoNo.o Toolo Orderono.o Toolo Descriptiono Adaptero OrderoNo.o Adaptero Descriptiono Figure o No.o 63825w2270S 63816w0000 S HandSCrimpSFrameS(Short)S N/AS N/AS 3S 63816w0050 S HandSCrimpSFrameS(Long)S N/AS N/AS 3S 63816w0200 S BatterySPowerSToolS(110SV) S 63816w0600 S BatterySPowerSCrimpSAdapter S 4S 63816w0250 S BatterySPowerSToolS(220SV) S 63816w0600 S BatterySPowerSCrimpSAdapter S 4S 63816w0100 S AirSPowerSToolS 63816w0700 S AirSPowerSCrimpSAdapterS 5S S ApplicationsoforotheoModularoCrimpoHeado HandoCrimpoToolo BatteryoPoweredoToolo AiroPoweredoTo olo S S S Figureo3o Figureo4o Figureo5o S S S MODULARo CRIMPo HEADo LOCKING o PINSo HANDoCRIMPo FRAMEoLONGo ORoSHORTo

HandSCrimpSToolSforS.110SReceptacleSTerminalsS(MagnetSWire)S DocSNo:SATSw6382522HMS ReleaseSDate:S02w10w12SUNCONTROLLEDoCOPY S PageS6SofS6S Revision:SAS RevisionSDate:S02w10w12S RATCHETo RELEASEoLEVERo HANDLEo SPRINGo CRIMPINGo SPRINGo(2)o Figureo6o M4oXo14mmo LONGoBHCSo S PARTSoLISTo S HandoCrimpoToolo6382382500o Item o OrderoNumber o Descriptiono Quantity o 1S 63825w2270S ModularSCrimpSHeadS 1S(Ref)S 2S 63816w0050S HandSCrimpSFrameS(Long) S 1S(Ref)S 3S 63825w2275S LocatorS 1S 4S 63816 w0001 S LockingSPin S 2S 5S 63600w0525S HandleSSpringS 1S 6S 63600w0520S CrimpingSSpringS 2S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S http://www.molex.comS