AP1501-K5G-13

AP1501-K5G-13 DIODES | Alldatasheet

Document overview

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Technical content

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 1 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated Lead-free Lead-free Lead-free Lead-free

• Output voltage: 3.3V, 5V, 12V and adjustable output version
• Adjustable version output voltage range, 1.23V to 37V+4%
• 150KHZ + 15% fixed switching frequency
• Voltage mode non-synchronous PWM control
• Thermal-shutdown and current-limit protection
• ON/OFF shutdown control input
• Operating voltage can be up to 40V
• Output load current: 3A
• Low power standby mode
• Built-in switching transistor on chip
• Lead Free packages: TO263-5L and TO220-5L(R)
• TO263-5L and TO220-5L(R): Available in “Green” Molding Compound (No Br, Sb)
• Lead Free Finish/RoHS Compliant (Note 1) The AP1501 is a fully integrated step-down DC/DC converter, with the ability to drive 3A load without the need of additional driver components. The AP1501 operates at a switching frequency of 150KHZ enabling the use of small size filter components. As a result, board space is reduced and BOM costs are lowered. The AP1501 has integrated the shutdown function that allows standby mode to be activated via an external logic signal input. The internal compensation facilitates feedback control for line and load regulation without the need of an external circuitry. The AP1501 has a built-in Thermal shutdown and Current Limit function to prevent damage from high operating temperature and high current operating to the output switch. Additional features include a guaranteed +/- 4% tolerance on the output voltage under specified input and output load conditions, and +/- 15% on oscillator frequency. The AP1501 offers both fixed and a Adjustable output voltages. For fixed outputs the AP1501 supports 3.3V, 5.0V and 12V. The package options available are standard 5-lead TO263 and TO220(R) packages.
• Simple High-efficiency step-down regulator
• On-card switching regulators
• Positive to negative converter

Ordering Information

K5 : TO263-5L Output version AP1501 - XX XXX X - X Packing U : Tube 13 : Tape & Reel Blank : Adjustable 33 : 3.3V 50 : 5.0V 12 : 12V Lead Free L : Lead Free T5 : TO220-5L T5R : TO220-5L(R) G : Green Device Package Code Packaging (Note 2) Tube 13” Tape and Reel Quantity Part Number Suffix Quantity Part Number Suffix AP1501-XXK5L-U K5 TO263-5L 50 -U NA NA AP1501-XXK5L-13 K5 TO263-5L NA NA 800/Tape & Reel -13 AP1501-XXK5G-U K5 TO263-5L 50 -U NA NA AP1501-XXK5G-13 K5 TO263-5L NA NA 800/Tape & Reel -13 AP1501-XXT5L-U T5 TO220-5L 50 -U NA NA AP1501-XXT5G-U T5 TO220-5L 50 -U NA NA AP1501-XXT5RL-U T5R TO220-5L(R) 50 -U NA NA AP1501-XXT5RG-U T5R TO220-5L(R) 50 -U NA NA Notes: 1. EU Directive 2002/95/EC (RoHS). All applicable RoHS exemptions applied, see EU Directive 2002/95/EC Annex Notes. 2. Pad layout as shown on Diodes Inc. suggested pad layout document AP02001, which can be found on our website at Features General Description

Applications

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 2 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated Pin Assignments ( Top View )

1 VIN

3 Gnd

2 Output

( Top View ) TO220-5L/TO220-5L(R) Pin Descriptions Name Description VIN Operating voltage input Output Switching output Gnd Ground FB Output voltage feedback control SD ON/OFF shutdown

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 3 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated Current Source bias 1.235V Reference 2.5V Regulator 150kHz OSC. Start up Thermal Shutdown Pre-driver Comp Comp Gnd Output VIN SD FB 220mV200mV Switch _ _Amp Comp Frequency compen- sation Absolute Maximum Ratings Symbol Parameter Rating Unit ESD MM Machine Model ESD Protection 400 V VCC Supply Voltage +45 V VSD ON/OFF Pin input Voltage -0.3 to +40 V VFB Feedback Pin Voltage -0.3 to +40 V VOUT Output Voltage to Ground -1 V PD Power Dissipation Internally limited W TST Storage Temperature -65 to +150 oC TJ Operating Junction Temperature -20 to +125 oC TMJ Maximum Junction Temperature 150 oC Block Diagram

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 4 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated Recommended Operating Conditions Symbol Parameter Rating Units VOP Operating Voltage 4.5 to 40 V TA Operating Ambient Temperature -20 to 85 oC Electrical Characteristics (All Output Voltage Versions) Unless otherwise specified, VIN = 12V for 3.3V, 5V, adjustable version and VIN = 24V for the 12V version. ILOAD = 0.5A Specifications with boldface type are for full operating temperature range, the other type are for TJ = 25ºC. Symbol Parameter Conditions Min Typ. Max Unit IFB Feedback Bias Current VFB = 1.3V (Adjustable version only) 40 60 nA 100 FOSC Oscillator Frequency 127 150 173 KHZ 110 173 VSAT Saturation Voltage IOUT = 3A No outside circuit VFB = 0V force driver on 1.3 1.4 V 1.5 DC Max. Duty Cycle(ON) VFB = 0V force driver on 100 % Min. Duty cycle(OFF) VFB = 12V force driver off 0 ICL Current Limit Peak current no outside circuit V FB = 0V force driver on 3.6 4.0 5.5 A 6.5 IL Output = 0 Output Leakage Current No outside circuit VFB = 12V force driver off (Note 3) 200 uA Output = -1 VIN = 40V 2 60 mA IQ Quiescent Current VFB = 12V force driver off 5 10 mA ISTBY Standby Quiescent Current ON/OFF pin = 5V VIN = 40V 150 250 uA 350 VIL ON/OFF pin Logic Input Threshold Voltage Low (regulator ON) 1.3 0.6 V VIH High (regulator OFF) 2.0 IH ON/OFF Pin Logic Input Current VLOGIC = 2.5V (OFF) 15 25 uA IL ON/OFF Pin Input Current VLOGIC = 0.5V (ON) 0.02 5 θJA Thermal Resistance unction to Ambient TO263-5L (Note 4) 37 oC/W TO220-5L(R) (Note 4) 31 θJC Thermal Resistance Junction to Case TO263-5L (Note 4) 6 oC/W TO220-5L(R) (Note 4) 5 Notes: 3. Feedback pin removed from output and connected to 0V to force the output transistor switch ON. Feedback pin remove d from output and connected to 12V for the 3.3V, 5V, and the ADJ. version, and 15V for the 12V version, to force the output transistor switch OFF. 4. Test condition: Device mounted with copper area of approximately 3 in2,1oz, no air flow.

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 5 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated Electrical Characteristics (Continued) Specifications with boldface type are for full operating temperature range, the other type are for TJ = 25ºC. Symbol Parameter Conditions VMin Typ. VMax Unit AP1501-ADJ FBV Output Feedback 4.5V < VIN < 40V 0.2A < ILOAD < 3A VOUT programmed for 3V 1.193 1.18 1.23 1.267 1.28 V η Efficiency V IN = 12V, ILOAD = 3A 73 % AP1501-3.3V OUTV Output Voltage 4.75V < VIN < 40V 0.2A < ILOAD < 3A 3.168 3.135 3.3 3.432 3.465 V η Efficiency V IN = 12V, ILOAD = 3A 73 % AP1501-5V OUTV Output Voltage 7V < VIN < 40V 0.2A < ILOAD < 3A 4.8 4.75 5 5.2 5.25 V η Efficiency V IN = 12V, ILOAD = 3A 80 % AP1501-12V OUTV Output Voltage 15V < VIN < 40V 0.2A < ILOAD < 3A 11.52 11.4 12 12.48 12.6 V η Efficiency V IN = 15V, ILOAD = 3A 90 %

150KHZ, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 6 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated Typical Performance Characteristics Typical Performance Characteristics Normalized Output Voltage 4.90 4.95 5.00 5.05 5.10 -50 -25 0 25 50 75 100 125 OUTPUT VOLTAGE (V) VIN =20V, I LOAD=3A Normalized at TJ=25oC JUNCTION TEMPERATURE( oC) JUNCTION TEMPERATURE( oC) SWITCH CURRENT LIMIT (A) Switch Current Limit 0.0 5.0 10.0 15.0 20.0 25.0 -50 -25 0 25 50 75 100 125 JUNCTION TEMPERATURE( oC) SUPPLY CURRENT (mA) Operating Quiescent Current JUNCTION TEMPERATURE( oC) EFFICIENCY (%) Efficiency 100 81 0 1 5 2 0 2 5 30 35 40 3.3V 3A Load 0.60 0.80 1.00 1.20 1.40 1.60 0.5 1 23 SWITCH CURRENT(A) SATURATION VOLTAGE (V) 1 : -40 oC 2 : 25 oC 3 : 125 oC Switch Saturation Voltage 3.50 4.00 4.50 5.00 5.50 -50 -25 0 25 50 75 100 125 VIN=12V, VOUT=5V SUPPLY VOLOTAGE (V) CURRENT (uA) 0.0 40.0 80.0 120.0 160.0 200.0 Shutdown Quiescent Current 10 20 30 40 VON/OFF=5V 1 : -40 oC 2 : 25 oC 3 : 125 oC Switch ON Switch OFF

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 7 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated Typical Performance Characteristics (Continued) JUNCTION TEMPERATURE(oC) BIAS CURRENT (nA) Feedback Pin Bias Current 1 . 4 5 1 01 52 02 22 32 42 5 ON/OFF PIN VOLTAGE (V) CURRENT (uA) ON/OFF Pin Current (Sinking) 0.0 30.0 60.0 90.0 120.0 150.0 VIN=40V -40oC TJ 125oC≤≤ 0.0 10.0 20.0 30.0 40.0 50.0 -50 -25 0 25 50 75 100 125 Adjustable Version Only 0.0 1.0 2.0 3.0 4.0 5.0 -50 -25 0 25 50 75 100 125 JUNCTION TEMPERATURE (oC) SUPPLY VOLTAGE (V) Minimum Operating Supply Voltage VOUT=1.23V ILOAD=120mA JUNCTION TEMPERATURE (oC) THRESHOLD VOLTAGE (V) ON/OFF Threshold Voltage 0.0 1.0 2.0 3.0 4.0 5.0 -50 -25 0 25 50 75 100 125 Switch Frequency JUNCTION TEMPERATURE (oC) FREQUENCY (kHz) 0.0 50.0 100.0 150.0 200.0 -50 -25 0 25 50 75 100 125

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 8 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated 412V DC Input Cin Capacitor FB SD D1 B340A Vin Gnd OutputAP1501 -33 Co Capacitor Inductor 33uH 3.3V/3A Output Load Typical Application Circuit (1) Fixed Type Circuit (2) Adjustable Type Circuit 412V DC Input Cin Capacitor FB SD D1 (Note 5) Vin Gnd OutputAP1501 Co Capacitor 47uH 5V/ 3A Output Load R2 R1 V out = VFB ×(1 + R1 ) V FB = 1.23V R 2 = 1 K ~ 3 K (3) Delay Start Circuit 412V DC Input Cin Capacitor FB SD D1 (Note 5) Vin Gnd OutputAP1501 Co Capacitor 47uH 5V/ 3A Output Load R2 R1 CDELAY 0.1uF 10K RDELAY Notes: 5. Suggested DIODES Power Schottky: B340A or PDS340 series.

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 9 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated Functional Description Pin Functions +VIN This is the positive input supply for the IC switching regulator. A suitable input bypass capacitor must be present at this pin to minimize voltage transients and to supply the switching currents needed by the regulator. Ground Circuit ground. Output Internal switch. The voltage at this pin switches between (+V IN – VSAT) and approximately – 0.5V, with a duty cycle of approximately V OUT / V IN. To minimize coupling to sensitive circuitry, the PC board copper area connected to this pin should be kept a minimum. Feedback Senses the regulated output voltage to complete the feedback loop. ON/OFF Allows the switching regulator circuit to be shutdown using logic level signals thus dropping the total input supply current to approximately 150uA. Pulling this pin below a threshold voltage of approximately 1.3V turns the regulator on, and pulling this pin above 1.3V (up to a maximum of 40V) shuts the regulator down. If this shutdown feature is not needed, the ON/OFF pin can be wired to the ground pin or it can be left open, in either case the regulator will be in the ON condition. Thermal Considerations The AP1501 is available in 5-pin surface mount TO-263 and TO-220. The TO-220 package needs a heat sink under most conditions. The size of the heat sink depends on the input voltage, the output voltage, the load current and the ambient temperature. The AP1501 junction temperature rises above ambient temperature for a 3A load and different input and output voltages. The data for these curves was taken with the AP1501 (TO-220 package) operating as a buck switching regulator in an ambient temperature of 25 o C (still air). These temperature rise numbers are all approximate and there are many factors that can affect these temperatures. Higher ambient temperatures require more heat sinking. The TO-263 surface mount package tab is designed to be soldered to the copper on a printed circuit board. The copper and the board are the heat sink for this package and the other heat producing components, such as the catch diode and inductor. The PC board copper area that the package is soldered to should be at least 0.4 in , and ideally should have 2 or more square inches of 2 oz. Additional copper area improves the thermal characteristics, but with copper areas greater than approximately 6 in , only small improvements in heat dissipation are realized. If further thermal improvements are needed, double sided, multilayer PC boards with large copper areas and/or airflow are recommended. The AP1501 (TO-263 package) junction temperature rises above ambient temperature with a 2A load for various input and output voltages. This data was taken with the circuit operating as a buck switching regulator with all components mounted on a PC board to simulate the junction temperature under actual operating conditions. This curve can be used for a quick check for the approximate junction temperature for various conditions, but be aware that there are many factors that can affect the junction temperature. When load currents higher than 2A are used, double sided or multilayer PC boards with large copper areas and/or airflow might be needed, especially for high ambient temperatures and high output voltages. For the best thermal performance, wide copper traces and generous amounts of printed circuit board copper should be used in the board layout. (One exception to this is the output (switch) pin, which should not have large areas of copper.) Large areas of copper provide the best transfer of heat (lower thermal resistance) to the surrounding air, and moving air lowers the thermal resistance even further. Package thermal resistance and junction temperature rise numbers are all approximate, and there are many factors that will affect these numbers. Some of these factors include board size, shape, thickness, position, location, and even board temperature. Other factors are, trace width, total printed circuit copper area, copper thickness, single or double-sided, multilayer board and the amount of solder on the board. The effectiveness of the PC board to dissipate heat also depends on the size, quantity and spacing of other components on the board, as well as whether the surrounding air is still or moving. Furthermore, some of these components such as the catch diode will add heat to the PC board and the heat can vary as the input voltage changes. For the inductor, depending on the physical size, type of core material and the DC resistance, it could either act as a heat sink taking heat away from the board, or it could add heat to the board.

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 10 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated (1) TO263-5L 1501-XXOutput Type : 1501 : ADJ 1501-33 : 3.3V 1501-50 : 5.0V 1501-12 : 12V Logo ID code Year : ( Top View ) "08" = 2008 "07" = 2007 YY WW X X Xth week : 01~52 L : Lead Free G : Green (2) TO220-5L(R) 1501-XXOutput Type : 1501: ADJ 1501-33: 3.3V 1501-50: 5.0V 1501-12: 12V Logo ID code "08" = 2008 Year : "07" = 2007 YY WW X X Xth week : 01~52 L : Lead Free ( Top view ) G : Green Marking Information

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 11 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated

Package Information

(1) Package Type: TO263-5L (2) Package Type: TO220-5L

150KHz, 3A PWM BUCK DC/DC CONVERTER AP1501 Rev. 11 12 of 12 J A N U A R Y 2 0 0 9 www.diodes.com © Diodes Incorporated Package Information (Continued) (3) Package Type: TO220-5L(R) Mechanical drawing IMPORTANT NOTICE LIFE SUPPORT Diodes Incorporated and its subsidiaries reserve the right to make modifications, enhancements, improvements, corrections or other changes without further notice to any product herein. Diodes Incorporated does not assume any liability arising out of the application or use of any product described herein; neither does it convey any license under its patent rights, nor the rights of others. The user of products in such applications shall assume all risks of such use and will agree to hold Diodes Incorporated and all the companies whose products are represented on our website, harmless against all damages. Diodes Incorporated products are not authorized for use as critical components in life support devices or systems without the expressed written approval of the President of Diodes Incorporated.