AGF600-48S30 EMERSON-NETWORKPOWER | Alldatasheet
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48Vdc Input, 30Vdc@20A Output Full-brick DC-DC Converter AGF600-48S30 Document No: 31020982 August 5, 2009 Rev 1.2 f Descriptionf ThefAGF600°48S30fisfafsinglefoutputfDC°DCf converterf withf standardf full°brickf outlinef andf pinf configuration.f Itf deliversf upf tof 20Af outputf currentfwithf30Vfoutputfvoltage.fAbovef94.0%f ultra°highf efficiencyf andf excellentf thermalf performancefmakefitfanfidealfchoiceftofsupplyf powerf tof powerf amplifierf inf telecomf RFf application.f Aluminiumf baseplatef structuref makesfitfpossiblefforfthefmoduleftofworkfunderf °40°Cf~f85°Cfwithoutfairfcooling.f OperationalfFeaturesf /circle6f Deliveringfupftof20Afoutputfcurrentf /circle6f Ultra°highfefficiencyf94.0%ftyp.fatffullfloadf /circle6f Excellentfthermalfperformancef /circle6f Widefinputfrange:f36Vf~f75Vf /circle6f Nofminimumfloadfrequirementf /circle6f Fixedffrequencyfoperationf /circle6f RoHSf5fcompliantf ControlfFeaturesf /circle6f Remotefcontrolffunctionf f /circle6f Remotefoutputfsensef /circle6f Trimffunction:f°50%f~f+10%f ProtectionfFeaturesf /circle6f Inputfunderfvoltagefprotectionf /circle6f Outputfoverfcurrentfprotectionf f /circle6f Outputfoverfvoltagefprotectionf /circle6f Overftemperaturefprotectionf f f f f f f f f f MechanicalfFeatures f /circle6f Industryfstandardffull°brickfpin°outfoutlinef /circle6f Withfaluminiumfbaseplatef /circle6f Pinflength:f5.8mmf Safetyf&fEMCf f /circle6f Meetsf safetyf standardsf ULf 60950°1,f IEC/ENf60950°1fandfGB4943f /circle6f ApprovedfbyfULfandfTUVf /circle6f Meetsf 2006/95/EECf andf 93/68/EECf directivesfwhichffacilitatesfCEfmarkingfinf user’sfendfproductf /circle6f Meetsfconductedfemission'sfrequirementsf offEN55022fClassfAfwithfexternalffilterf f
AGF600-48S30 DC-DC Converter 2/15 http://www.emersonnetworkpower.com.cnf ElectricalfCharacteristicsf Fullfoperatingfambientftemperaturefrangefisf°40°Cftof+85°C.f Specificationsfarefsubjectftofchangefwithoutfnotice.f Parameter Min. Typ. Max. Unit Notes & Conditions Absolute max. ratings Non°operatingf f f 100f Vf 100msf Inputfvoltagef Operatingf f f 80f Vf Continuousf Operatingftemperaturef °40f f 85f °Cf f Storageftemperaturef °55f f 125f °Cf f Input characteristics Operatingfinputfvoltagefrangef f 36f 48f 75f Vf f Turn°onfvoltagef thresholdf f f 31f 35f 36f Vf f Turn°offfvoltagef thresholdf 30f 33f 35f Vf f Inputf under°voltagef lockoutf Lockoutfvoltagef hysteresisf f f 1f 1.5f 3f Vf f Max.finputfcurrentf f f f 20f Af 36V in ,ffullfloadf No°loadfinputfcurrentf f f f f 0.2f 0.3f Af 48V in f StandbyfInputfcurrentf f f 0.02f 0.1f Af RemotefOFFf Inputfreflectedfripplefcurrentf f f 160f mAf Throughf12µHfinductor;fFiguref16 f Recommendedfinputffusef f 30f f Af Fastfblowfexternalffusef recommendedfFiguref11f Inputffilterfcomponentfvaluesf(C\\L)f f 15\\0.55 f f µF\\µH f Internalfvaluesf Recommendedfexternalfinputf capacitancef f 470f f f µFf LowfESRfcapacitorf recommendedfFiguref11f Output characteristics Outputfvoltagefsetfpointf(standardf option)f f 29.70f 30f 30.30f Vf 48V in ,ffullfloadf 0.05f 0.2f %f f Outputfvoltageflinefregulationf f 15f 60f mVf f 0.2f 0.5f %f f Outputfvoltagefloadfregulationf f 60f 150f mVf f Outputfvoltageftemperaturef regulationf f f 0.02f %/°Cf f
AGF600-48S30 DC-DC Converter 3/15 http://www.emersonnetworkpower.com.cnf Parameter Min. Typ. Max. Unit Notes & Conditions Totalfoutputfvoltagefrangef f 29.10f 30f 30.90f Vf Overfsample,fline,fload,f temperaturef&flifef f Outputfvoltagefripplefandfnoisef f 80f 250f mVpp f 20MHzfbandwidth;fFiguref16f Operatingfoutputfcurrentfrangef f f f 0f f 20f Af f OutputfDCfcurrent°limitfinceptionf f f f f 22f f 30f Af Hiccup,fseefFiguref10f Outputfcapacitancef*f 470f 1000f 10000f µFf f Dynamic characteristics 25%f~f50%f~f25%f I o,max ,f0.1A/µsf f 400f 840f mVf Figuref4f Testfcondition:fseefFiguref11f Settlingftimef f f f 60f 500f µsf Recoveryftofwithinf1%fV o,nom f 50%f~f75%f~f50%f I o,max ,f0.1A/µsf f 400f 840f mVf Figuref5f Testfcondition:fseefFiguref11f Dynamicf responsef Settlingftimef f f f 60f 500f µsf Recoveryftofwithinf1%fV o,nom f Riseftimef f f f f 200f 500f msf Fullfload,fFiguref6f f Turn°onfdelayftimef f 140f 300f msf fTurn°onf transientf Outputfvoltagef overshootf f f 5f %V of f Efficiency 100%floadf f f f f 94.0f f %f Figuref1f 50%floadf f 94.5f f %f Figuref1f fOutfvoltagefcanfbefstartfupfwhenfoutfexternalfelectrolyticfCapacitorfisf100uF/50V.f ElectricalfCharacteristicsf(Continued)f Parameter Min. Typ. Max. Unit Notes & Conditions Isolation characteristics f 1500f f Vf Basicfinsulation,fpollutionfdegreef2,f inputftofoutputf f 1000f f Vf Basicfinsulation,fpollutionfdegreef2,f inputftofbaseplatef Isolationfvoltagef(1mA,f5s)f f 500f f Vf Basicfinsulation,fpollutionfdegreef2,f outputftofbaseplatef
AGF600-48S30 DC-DC Converter 4/15 http://www.emersonnetworkpower.com.cnf Parameter Min. Typ. Max. Unit Notes & Conditions Feature characteristics Switchingffrequencyf 260f 290f 320f kHzf f RemotefON/OFFfcontrolf f 1.5f f 5f mAf SeefFiguref12,fFigu ref13f Outputfvoltageftrimfrangef 15f f 33f Vf Seef Trim Characteristics foff Application Note f Outputfvoltagefremotefsensef rangef f f 0.5f Vf f Outputfover°voltagef protectionf 36f f 40f Vf Overffullftempfrange;f f Hiccupf Over°temperaturefshutdownf 105f 110f 125f °Cf Autofrecovery;f Testfpoint:fseefFiguref19f Over°temperaturefhysteresis f 5f f f °Cf f Reliability characteristics CalculatedfMTBFf(telcordiaf) f f 1.5f f 10 6hf TelcordiafSR°332°2006;f80%fload,f 300LFM,f40°CfT af QualificationfTestingf f Parameter Unit (pcs) Test condition Haltftestf 4f~f5f T a,min °10°CftofT a,max+10°C,f5°Cfstep,fV in f=fminftofmax,f0f~f105%floadf f Vibrationf 3f Frequencyfrange:f5Hzf~f20Hz,f20Hzf~f200Hz,fA.S.D:f1.0m 2/s 3,f°3db/oct,f axesfoffvibration:fX/Y/Z ；Time:f30min/axisf Mechanicalfshockf 3f 30g,f6ms,f3axes,f6directions,f3t ime/directionf Thermalfshockf 3f °40°Cftof100°C,funitftemperaturef20 cyclesf Thermalfcyclingf 3f °40°Cftof85°C,ftemperaturefchange frate:f1°C/min,fcycles:f2cyclesf Humidityf 3f 40°C,f95%RH,f48hf Solderfabilityf 15f IPCfJ°STD°002C°2007f
AGF600-48S30 DC-DC Converter 5/15 http://www.emersonnetworkpower.com.cnf CharacteristicfCurvesf 100 2 4 6 8 10 12 14 16 18 20 Outputfcurrentf(A) Efficiencyf(%) Vin=36V Vin=48V Vin=75V f f Figuref1f f Efficiencyfvs.foutputfcurrent,fTa=25°C,fTc=40°C,fVo=30Vf f f f f Figuref 2f f Outputf ripplef &f noisef (5µs/div,f 50mV/div),f seefFiguref16fforftestfconfigurationf Figuref 3f f Inputf reflectedf ripplef currentf (2µs/div,f 20mA/div),fseefFiguref16fforftestfconfiguration
AGF600-48S30 DC-DC Converter 6/15 http://www.emersonnetworkpower.com.cnf f f Figuref4f f Dynamicfresponsefforf25%floadfstepf(25%f~f 50%f~f75%)fandf0.1A/µsfslewfrate,fseefFiguref11 fforf testf configuration,f CH1°outputf voltagef (500mV/div);f CH2°outputfcurrentf(5A/div) f Figuref5f f Dynamicfresponsefforf25%floadfstepf(50%f~f 75%f~f50%)fandf0.1A/µsfslewfrate,fseefFiguref11 fforf testf configuration.f CH1°outputf voltagef (500mV/div);f CH2°outputfcurrentf(5A/div) f f f f f Figuref 6 f f Outputf voltagef startupf byf powerf on,f (5ms/div),f seef Figuref 11f forf testf configuration,f CH2°inputf voltagef (20V/div);f CH1°outputf voltagef (10V/div)f f Figuref 7 f f Outputf voltagef shutf downf byf powerf off,f f (5ms/div),f seef Figuref 11f forf testf configuration,f CH2°inputf voltagef (20V/div);f CH1°outputf voltagef (10V/div)f
AGF600-48S30 DC-DC Converter 7/15 http://www.emersonnetworkpower.com.cnf f f f f f Figuref 8f f Outputf voltagef startupf byf remotef ON,f (20ms/div), fseefFiguref12fforftestfconfiguration,fCH2°f remotefONf(50V/div);fCH1°outputfvoltagef(10V/div)f Figuref 9f f Outputf voltagef shutdownf byf remotef OFF,f (1ms/div), f seef Figuref 12f forf testf configuration,f CH2°f remotefOFFf(50V/div);fCH1°outputfvoltagef(10V/div) 24A 30V 26V 20A V o 0A 26.5A Io f f Figuref10f f Over°currentfprotectionfcharacteristicsf Note:fIt’sfonlyfafsketchfmapfoffOCPfaction.fLittlefalterationsfoffthefcurrentfvaluefvs.fvoltagefvaluefarefallowed.f
AGF600-48S30 DC-DC Converter 8/15 http://www.emersonnetworkpower.com.cnf ApplicationfNotef TypicalfApplicationf EMIffilter In+ Out+ In° Out° Fuse Vdc C1 C2 R1 Vin + Vin ° +ON/OFF °ON/OFF Vo+ Trim Vo° AGF600 C3 C4 Load f Figuref11f f Typicalfapplicationf f R1:f24kΩf(1/2W),fcurrentflimitingfresistorf C1:f470µF/100Vfelectrolyticfcapacitor,fP/N:fUPW2A471MHDf(Nichicon)forfequivalentfcaps.f C2,fC3:f1µF/100VfX7Rfceramicfcapacitor,fP/N:fC3225X7R2A105KT0L0U(TDK)forfequivalentfcapsf C4: f1000µF/50Vfelectrolyticfcapacitor,fP/N:fUPM1H102MHDf(Nichicon)forfequivalentfcapsf Externalffast°actingffusefwithfafratingfoff30Afshouldfbefusedfinfthefapplication.fThefrecommendedf fusefmodelfisf0324030forf314030ffromfLITTELFUSE.f RemotefON/OFFf f AfremotefON/OFFfcontrolfcircuitfisfprovidedfwhichfi sfisolatedffromfthefinputfside,fasfwellfas,fthef outputfside.f(Isolationfwithstandfvoltage:f1.5kVdc).f f ConnectionfoffremotefON/OFFfterminalfisfasffollows. fAsfshownfinftheffigurefbelow,foutputfvoltagef turnsfremotefONfwhenfcurrentfisfmadeftofflowfthroughfremotefON/OFFfterminal.fRemotefON/OFFf terminalfcanfbefcontrolledfbyfopeningforfclosingfconnectionsf(withfswitchforfrelay).f Maximumf sourcef currentf forf remotef ON/OFFf terminalf isf 5mA.f Therefore,f setf currentf limitingf resistorfvaluefsuchfthatfthisfmaximumfsourcefcurren tfvaluefisfnotfexceeded.fAlso,fthefallowablef maximumfreversefcurrentfflowfisf5mA.f
AGF600-48S30 DC-DC Converter 9/15 http://www.emersonnetworkpower.com.cnf Controlling the remote ON/OFF terminal from the input side ConnectfcurrentflimitingfresistorfR1fisfshownfinftheffollowingffigure.f Fuse C1 R1 +V in °V in +ON/OFF PC °ON/OFF SW 1(ON/OFF ) f Figuref12f f ConnectionfoffremotefON/OFFfcontrolf(A)f f R1:fRecommendedfresistorfvalue:f24kΩf(1/2W)f Controlling the remote ON/OFF terminal from the output side ConnectfthefcurrentflimitingfresistorfR1fisfshownfinftheffollowingffigure.f 1(ON/OFF ) °ON/OFF +ON/OFF AUX SW f Figuref13f f ConnectionfoffremotefON/OFFfcontrolf(B)f R1:fRecommendedfresistorfvalue:f2kΩf(1/2W)f Note:f 1.fWhenf wiringf becomesf long,f connectf af capacitorf off aboutf 0.1µFf valuef betweenf thef +remotef ON/OFFfterminalfandf–remotefON/OFFfterminalfatfafnearestfdistance.f 2.fCurrentflimitingfresistorfcanfalsofbefconnectedftofthef–remote fON/OFFfterminalfside.f 3.fThefremotefON/OFFfcontrolfmodefisfshownfinftheffollowingftable.f RemotefON/OFFflevelf Outputfstatusf Openf(<100µA)f RemotefOFFf 1.5mAf≤fIf(ON/OFF)f≤f5mAf RemotefONf TrimfCharacteristicsf Thefoutputfvoltagefoffthefconverterfcanfbeftrimmedfusingftheftrimfpinfprovided.fApplyingfafresistorf betweenftheftrimfpinfandf–Sfwillfcausefthefoutputftofdecrease.fApplyingfafresistorfbetweenfthef+V of andf+Sfwillfcausefthefoutputftofincrease.fTrimmingfdownfmorefthanf50%fandftrimmingfupfmoref
AGF600-48S30 DC-DC Converter 10/15 http://www.emersonnetworkpower.com.cnf thanf10%fcanfcausefthefmoduleftofregulatefimproperly.fIfftheftrimfpinfisfnotfneeded,fitfshouldfbefleftf open.f Rup +Vo °Vo Trim Rdown Load f Figuref14f f Trimfcircuitf 30( ) up V V o e R k Ve −= Ω f f f 5.97( ) down VoR k V V o e = − Ω − f VefisfthefratedfoutputfvoltagefandfV ofisfthefgoalfvoltage.f Forfexample,ftofgetf33Vfoutput,fthefresistorfis:f 33 30 30( ) 3 30 up R k k −= Ω = Ω f Forfanotherfexample,ftofgetf15Vfoutput,fthefresistorfis:f 15 5.97( ) 5.97 15 30 down R k k = − Ω = Ω − f Takefnotefthatfwhenfoutputfvoltagefisfincreased,fin putfvoltagefshouldfbeflimitedfisfshownfinfthef followingffigure.f 36V 75V 39V 33. 0V 30.8 V Max. output voltage Inputfvoltage f Figuref15f f Trim°up°ablefvoltagefvs.finputfvoltagef SensefCharacteristicsf Iff thef loadf isf farf fromf thef unit,f connectf S+f andf S°f tof thef terminalf off thef loadf respectivelyf tof compensatefthefvoltagefdropfonftheftransmissionfline.fSeefFiguref11.f Iffthefsensefcompensationffunctionfisfnotfnecessary,fshortfS+ftofV o+fandfS°ftofV o°frespectively.f
AGF600-48S30 DC-DC Converter 11/15 http://www.emersonnetworkpower.com.cnf InputfRipplef&fInrushfCurrentfandfOutputfRipplef&fNoisefTestf Configurationf Fuse Vdc C1 C2 Vin+ Vin° DC/DC C3 C4 Load Vo+ Vo° Cin Probe 50mm CurrentfProbe f Figuref16f f Ripplef&fnoiseftestfconfigurationf Vdc:fDCfpowerfsupplyf L1:f12µHf f Cin:f220µF/100Vftypical.f C1f~fC4:fSeefFiguref11f Note:fUsingfafcoaxialfcablefwithfseriesf50Ωfresistorfandf0.68µFfceramicfcapacitorforfafgroundfringf offprobeftoftestfoutputfripplef&fnoisefisfrecommended.f EMCfFilterfConfigurationf Cx L1 Cy1 Cy2 L2 Cy3 Cy4 Out+ PE Out°° Vin+ Vin °° DC/DC Vo+ Vo °° Load In+ In°° C2 C4 f Figuref17f f EMCftestfconfigurationf CX:f5.7µF/100Vfcapacitorf Cy1,fCy2,fCy3,fCy4:f4700pF,fYfcapacitorf L1,fL2,fL3:f100µH,fcommonfmodefinductorf C1f~fC4:fSeefFiguref11f U1:f20AfinputfEMCffilterfmodulef(P/N:fFM100°20)f U2:fConverterfunderftest,fAGF600°48S30Yf
AGF600-48S30 DC-DC Converter 12/15 http://www.emersonnetworkpower.com.cnf MechanicalfDiagramf 10.16f[0.400] 3.81f[0.150] 7.62f[0.300] 2.54f[0.100] 35.56f[1.400] 22.86f[0.900] 106.68f[4.200] 116.8f[4.598] 50.8f[2.000] Bottom view 12.7f[0.500] L Unit:fmm[inch] Bottomfview:fpinfonfupside 6°Ø2.0±0.1 9[0.354] Side view 14131 21 1109 4°M3.0 4°Ø5.2±0.1 0.5f[0.020] 1.27f[0.050] Figuref18f f Mechanicalfdiagramf Pinflengthfoptionf Device code suffix L °4f 4.8mm±0.5fmmf °6f 3.8mm±0.5mmf °8f 2.8mm±0.5mmf Nonef 5.8mm±0.5mmf f
AGF600-48S30 DC-DC Converter 13/15 http://www.emersonnetworkpower.com.cnf PinfDesignationsf Pin NO. Name Function 1f +On/Offf Remotefcontrolf 2f °On/Offf Remotefcontrolf 3f V in +f Positivefinputfvoltagef 4f V in °f Negativefinputfvoltagef 5,f6f V o°f Negativefoutputfvoltagef 7,f8f V o+f Positivefoutputfvoltagef 9f AUXf Auxiliaryfvoltagef 10f IOGf Inverterfoperationfgoodf 11f NCf f 12f Trimf Trimfterminalf 13f +Sf Remotefsensingf+f 14f °Sf Remotefsensingf°f Solderingf Thefproductfisfintendedfforfstandardfmanualforfwavefsoldering.f f Whenf wavef solderingf isf used,f thef temperaturef onf pinsf isf specifiedf tof maximumf 255°Cf forf maximumf7s.f Whenfsolderingfbyfhand,fthefironftemperaturefshouldfbefmaintainedfatf300°Cf~f380°Cfandfappliedf tof thef converterf pinsf forf lessf thanf 10s.f Longerf exposuref canf causef internalf damagef tof thef converter.fCleaningfoffsolderfjointfcanfbefperformedfwithfcleaningfsolventfIPAforfsimilative.f ThermalfConsiderationsf f Thefconverterfcanfoperatefinfafenclosedfenvironmentfwithoutfforcedfairfconvection.fCoolingfoffthef converterfisfachievedfmainlyfbyfconductionffromfthe fbaseplateftofafheatsink.fThefconverterfcanf deliverffullfoutputfpowerfatf85°Cfambientftemperatu refprovidedfthefbaseplateftemperaturefisfkeptf belowfthefmaxfvaluesf100°C.f Input side Output side Temperature measuringfpoint offbaseplate f Figuref19f f Temperatureftestfpointfonfbasefplatef f
AGF600-48S30 DC-DC Converter 14/15 http://www.emersonnetworkpower.com.cnf 100 ° C TC I O 20A f Figuref20f f Outputfpowerfderatingfcurve,fT c:ftemperatureftestfpointfonfbaseplate,fseefFiguref19f f Figuref21f f Thermalfimage,f48V in ,f30V o,ffullfload,froomftemperaturef f
AGF600-48S30 DC-DC Converter 15/15 http://www.emersonnetworkpower.com.cnf OrderingfInformationf AGF600 - 48 S 30 Y ①f f ②f ③f ④f f ⑤f ⑥f f ①f Modelfseriesf AGF:fhighfefficiencyffullfbrickfserie s;f600:foutputfpowerf600Wf ②f Inputfvoltagef 48:f36Vf~f75Vfinputfrange,fratedfinp utfvoltagef48Vf ③f Outputfchannelf S:fsinglefoutputf ④f Ratedfoutputfvoltagef 30:f30Vfoutputf ⑤f Pinflengthf None:f5.8mmf ⑥f RoHSfstatusf Y:fRoHS,fR5f Model number Description AGF600°48S30Yf 5.8mmfpinflength;fwithfthreadfinsidef mountingfhole;fR5fcompliatf HazardousfSubstancesfAnnouncementf(RoHSfoffChina)f Hazardous Substances Parts Pb Hg Cd Cr6＋＋ ＋＋ PBB PBDE AGF600°48S30Yf √f ○f ○f ○f ○f ○f ○:fMeansfthefcontentfoffthefhazardousfsubstancesfinfallfthefaveragefqualityfmaterialsfoffthefpartf f isfwithinfthef limitsfspecifiedfinfSJ/T°11363°2006f √:fMeansfthefcontentfoffthefhazardousfsubstancesfinfatfleastfonefoffthefaveragefqualityfmaterialsfoffthefpartfisf outsideftheflimitsfspecifiedfinfSJ/T11363°2006f EmersonfNetworkfPowerfCo.,fLtd.fhasfbeenfcommittedftofthefdesignfandfmanufacturingfoffenvironment°friendlyf products.fItfwillfreducefandfeventuallyfeliminatefthefhazardousfsubstancesfinfthefproductsfthroughfunremittingf effortsfinfresearch.fHowever,flimitedfbyfthefcurrentftechnicalflevel,ftheffollowingfpartsfstillfcontainfhazardousf substancesfdueftoftheflackfoffreliablefsubstituteforfmaturefsolution:f 1.fSoldersf(includingfhigh°temperaturefsolderfinfparts)fcontainfplumbum.f 2.fGlassfoffelectricfpartsfcontainsfplumbum.f 3.fCopperfalloyfoffpinsfcontainsfplumbumf f