AEE04F18-L ASTEC | Alldatasheet

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DATE: April, 2006 MODEL : A EE Series SHEET 1 / 17 Technical Reference Note AEE (15W) Family AEE (15W) Isolated DC/DC Converter Module Industry Standard Size, 2” x 1” x 0.4 4” 9-36V/18-75V Inputs, 3.3V/5V/±5V/12V/±12V/15V/±15V Outputs The AEE (15W) Isolated DC/DC Converter is Astec’s 4:1 wide input voltage family for low power applications. With efficiency up to 8 3% typical for 5V module, this product is allowed to work at operating temperature range from -40ºC to 71ºC and a wide input voltage range of 4:1. Single-output models are available for a wide range of applications in telecommunication, transportation equipment, etc.. Housed in small package, 2” x 1” x 0.4 4” , with industry standard pinout, AEE family eases the PCB designs and mechanical designs of customers’ end products. Industry Standard Size Environmental Specifications

  • Operating temperature: -40°C to +71°C
  • Storage temperature: -55°C to +105°C
  • MTBF: >700K hours
  • ROHS Compliant Electrical Parameters Input Input range 9-36 VDC; 18-75 VDC Efficiency 83%@ 5V (Typical) Output Regulation (Line, Load, Temp) <1% Ripple and noise 2% typical (100mV p-p max@ 5V) Transient Response 6% max deviation with 50% load to full load 300uS (max) recovery Short Circuit Protection Indefinite Special Features
  • Wide 4:1 input range
  • High efficiency, 83%@5V
  • -40°C to 90°C case surface operating temperature
  • Input / Output isolation 1.5KVdc
  • Low output ripple and noise
  • Shielded metal case with size (2”x1”x0.4 4”)
  • Industrial standard pinout
  • Lead-free soldering pins
  • Fixed switching frequency (300KHz) Safety Designed to meet EN60950 (up to SELV limit)

DATE : April, 2006 MODEL : AEE Series SHEET 2 / 17 Technical Reference Note AEE (15W) Family AEE (15W) SERIES THIS SPECIFICATION COVERS THE REQUIREMENTS FOR AN INDUSTRY STANDARD PACKAGE OF 2”x1”x0.4 4”, 4:1 INPUT RANGE, 15W, SINGLE OUTPUT AND DUAL OUTPUT ISOLATED DC/DC CONVERTER PART NUMBERS MODEL NAME / SIS CODE Nominal Vin / Range of Vin Vout / Iout AEE04F18-L 24V / 9-36V 3.3V / 4A AEE03A18-L 24V / 9-36V 5V / 3A AEE01AA18-L 24V / 9-36V ±5V / ±1.5A AEE01B18-L 24V / 9-36V 12V / 1.25A AEE00BB18-L 24V / 9-36V ±12V / ±0.625A AEE01C18-L 24V / 9-36V 15V / 1A AEE00CC18-L 24V / 9-36V ±15V / ±0.5A AEE04F36-L 48V /18-75V 3.3V / 4A AEE03A36-L 48V /18-75V 5V / 3A AEE01AA36-L 48V /18-75V ±5V / ±1.5A AEE01B36-L 48V / 18-75V 12V / 1.25A AEE00BB36-L 48V /18-75V ±12V / ±0.625A AEE01C36-L 48V / 18-75V 15V / 1A AEE00CC36-L 48V /18-75V ±15V / ±0.5A

DATE : April, 2006 MODEL : AEE Series SHEET 3 / 17 Technical Reference Note AEE (15W) Family ELECTRICAL SPECIFICATIONS Unless otherwise indicated, specifications apply over all operating input voltage and temperature conditions. Standard test condition on a single unit. Tambient : 25°C +Vin : 24V ±2% (AEExxxx18-L) 48V ±2% (AEExxxx36-L) − Vin : return pin for +Vin +Vout : connect to load − Vout : connect to load (return) ABSOLUTE MAXIMUM RATINGS Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only. Functional operation of the device is not implied at these or any other conditions in excess of those given in the operational sections of the IPS. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability. Parameter Device Symbol Min Typ Max Unit a) Input Voltage: Continuous: Transient (100ms) AEExxx18-L AEExxx18-L VI VI, trans Vdc Vdc Continuous: Transient (100ms) AEExxx36-L AEExxx36-L VI VI, trans Vdc Vdc b) Operating Temperature Ambient Case Surface All Ta Tc -40 -40 100 ºC ºC c) Storage Temperature All TSTG -55 - 105 ºC d) Operating Humidity All - - - 95 % e) I/O Isolation (Conditions : 0.5mA for 60 sec) Input-Output All - - - 1500 Vdc f) Output Power 3.3V Others Po,max Po,max 13.2 W W

DATE : April, 2006 MODEL : AEE Series SHEET 4 / 17 Technical Reference Note AEE (15W) Family INPUT SPECIFICATIONS Parameter Device Symbol Min Typ Max Unit a) Operating Input Voltage AEExxx18-L AEExxx36-L VI VI VDC VDC b) Maximum Input Current AEExxxx18-L (VI = 0 to VI ,max : Io = Io,max) 3.3V 5V / ±5V 12V / ±12V 15V / ±15V II,max II,max II,max II,max 2.9 2.9 2.6 2.6 A A A A AEExxxx36-L (VI = 0 to VI ,max : Io = Io,max) 3.3V 5V / ±5V 12V / ±12V 15V / ±15V II,max II,max II,max II,max 1.5 1.5 1.3 1.3 A A A A c) No Load Input Power (VI = VI,nom ) All - - - 0.5 W d) External Fuse Ratings AEExxxx18-L 3.3V 12V 15V A A A A AEExxxx36-L 3.3V 12V 15V A A A A CAUTION: This power module is not internally fused. An input fuse must always be used.

DATE : April, 2006 MODEL : AEE Series SHEET 5 / 17 Technical Reference Note AEE (15W) Family OUTPUT SPECIFICATIONS Parameter Device Symbol Min Typ Max Unit a) Output Voltage Setpoint (VI = VI,min to VI,max: Io = Io,,max ; TA = 25 ºC) 3.3V 12V 15V ±5V ±12V ±15V Vo,set Vo,set Vo,set Vo,set Vo,set Vo,set Vo,set 3.23 4.90 11.76 14.70 ±4.90 ±11.76 ±14.70 3.30 5.00 12.00 15.00 ±5.00 ±12.00 ±15.00 3.37 5.10 12.24 15.30 ±5.10 ±12.24 ±15.30 Vdc Vdc Vdc Vdc Vdc Vdc Vdc b) Output Regulation: Line (VI = VI,max toVI,min; Io = Io,,max) Load (VI = VI,,nom; Io = Io,min to Io,max) Cross (VI = VI,,nom; Io = +Io,max, -Io,min or +Io,min, -Io,max to +Io,max, -Io,max ) Temperature (Tc = -40ºC to +90ºC) All All ±5V/±12V/ ±15V All 0.5 %Vo c) Output Ripple and Noise (Across 1µF @50V, X7R ceramic capacitor & 10µF @25V tantalum capacitor) See Figure 1. Peak-to-Peak (5 Hz to 20 MHz) 3.3V 5V / ±5V 12V / ±12V 15V / ±15V 100 100 120 120 mVp-p mVp-p mVp-p mVp-p d) Rated Output Current Single Output Dual Output 3.3V 12V 15V ±5V ±12V ±15V Io Io Io Io Io Io Io 400 300 125 100 ±150 ±63 ±50 4000 3000 1250 1000 ±1500 ±625 ±500 mA mA mA mA mA mA mA e) Efficiency (VI = VI,nom ; Io,max ; TA = 25°C) 3.3V 12V 15V ±5V ±12V ±15V f) Switching Frequency All - 270 300 330 KHz

DATE : April, 2006 MODEL : AEE Series SHEET 6 / 17 Technical Reference Note AEE (15W) Family OUTPUT SPECIFICATIONS (Cont.) Parameter Device (Series) Symbol Min Typ Max Unit g) Dynamic Response : (Δ Io/Δ t = 0.08A/µs ; VI = VI,,nom; TA = 25°C) Load Change from Io = 50% to 100% of Io,max : Peak Deviation Settling Time (to Vo,nom) 3.3V/5V/±5V 12V/±12V/ 15V/±15V All 300 %Vo %Vo µSec Turn-On Time (Io = Io,max ; Vo within 1%) All - - 5 10 msec i) Output Voltage Overshoot (Io = Io,max ; TA = 25°C) All - - 1 4 %Vo FEATURE SPECIFICATIONS Parameter Device (Series) Symbol Min Typ Max Unit Undervoltage Lockout Turn-on Point Turn-off Point AEExxx18-L AEExxx36-L AEExxx18-L AEExxx36-L 6.5 12.5 8.6 7.8 V V V V Isolation Capacitance All - - 1000 - PF Isolation Resistance All - 10 - - MΩ Calculated MTBF (Io = Io,max ; TA = 25°C) All - 700K - - Hours Weight All - - - 40 g

DATE : April, 2006 MODEL : AEE Series SHEET 7 / 17 Technical Reference Note AEE (15W) Family Basic Operation and Features The AEE converters were designed specifically to address applications where high power density is required. These modules provide 1500V isolation and operate from the input ranges of 9V-36V and 18V-75V with standard features such as short circuit protection. Output Current Protection To provide protection in a short circuit condition, the converter is equipped with current limiting circuitry and can endure the fault condition for an unlimited duration. At the point of current-limit inception, the converter goes into “Hiccup Mode”, causing the output current to be limited both in peak and duration. The converter operates normally once the output current is brought back into its specified range.

DATE : April, 2006 MODEL : AEE Series SHEET 8 / 17 Technical Reference Note AEE (15W) Family TEST SETUP Note: Use a 0.1µF @50V X7R ceramic capacitor and a 10µF @ 25V tantalum capacitor. Scope measurement should be made using a BNC socket. Position the load between 51 mm and 76 mm (2 in. and 3 in.) from module. Figure 1 : Peak-to-Peak Output Noise Measurement Test Setup. Vo(+ Vo(- 0.1 uF 10 uF LOAD RESISTIVESCOPE COPPER STRIP

DATE : April, 2006 MODEL : AEE Series SHEET 9 / 17 Technical Reference Note AEE (15W) Family Performance Curves – Efficiency Curve 100 400.0 800.0 1200.0 1600.0 2000.0 2400.0 2800.0 3200.0 3600.0 4000.0 Output Load (mA) Efficiency % 9Vin 24Vin 36Vin 100 400.0 800.0 1200.0 1600.0 2000.0 2400.0 2800.0 3200.0 3600.0 4000.0 Output Load (mA) Efficiency % 18Vin 48Vin 75Vin Efficiency vs. Load @ +25° Ambient, AEE04F18-L Efficiency vs. Load @ +25° Ambient, AEE04F36-L 100 300.0 600.0 900.0 1200.0 1500.0 1800.0 2100.0 2400.0 2700.0 3000.0 Output Load (mA) Efficiency % 9Vin 24Vin 36Vin 100 300.0 600.0 900.0 1200.0 1500.0 1800.0 2100.0 2400.0 2700.0 3000.0 Output Load (mA) Efficiency % 18Vin 48Vin 75Vin Efficiency vs. Load @ +25° Ambient, AEE03A18-L Efficiency vs. Load @ +25° Ambient, AEE03A36-L

DATE : April, 2006 MODEL : AEE Series SHEET 10 / 17 Technical Reference Note AEE (15W) Family 100 125.0 250.0 375.0 500.0 625.0 750.0 875.0 1000.0 1125.0 1250.0 Output Load (mA) Efficiency % 9Vin 24Vin 36Vin 100 125.0 250.0 375.0 500.0 625.0 750.0 875.0 1000.0 1125.0 1250.0 Output Load (mA) Efficiency % 18Vin 48Vin 75Vin Efficiency vs. Load @ +25° Ambient, AEE01B18-L Efficiency vs. Load @ +25° Ambient, AEE01B36-L 100 100.0 200.0 300.0 400.0 500.0 600.0 700.0 800.0 900.0 1000.0 Output Load (mA) Efficiency % 9Vin 24Vin 36Vin 100 100.0 200.0 300.0 400.0 500.0 600.0 700.0 800.0 900.0 1000.0 Output Load (mA) Efficiency % 18Vin 48Vin 75Vin Efficiency vs. Load @ +25° Ambient, AEE01C18-L Efficiency vs. Load @ +25° Ambient, AEE01C36-L

DATE : April, 2006 MODEL : AEE Series SHEET 11 / 17 Technical Reference Note AEE (15W) Family 100 150.0 300.0 450.0 600.0 750.0 900.0 1050.0 1200.0 1350.0 1500.0 Output Load (mA) Efficiency % 9Vin 24Vin 36Vin 100 150.0 300.0 450.0 600.0 750.0 900.0 1050.0 1200.0 1350.0 1500.0 Output Load (mA) Efficiency % 18Vin 48Vin 75Vin Efficiency vs. Load @ +25° Ambient, AEE01AA18-L Efficiency vs. Load @ +25° Ambient, AEE01AA36-L 100 62.5 125.0 187.5 250.0 312.5 375.0 437.5 500.0 562.5 625.0 Output Load (mA) Efficiency % 9Vin 24Vin 36Vin 100 62.5 125.0 187.5 250.0 312.5 375.0 437.5 500.0 562.5 625.0 Output Load (mA) Efficiency % 9Vin 24Vin 36Vin Efficiency vs. Load @ +25° Ambient, AEE00BB18-L Efficiency vs. Load @ +25° Ambient, AEE00BB-L 100 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0 500.0 Output Load (mA) Efficiency % 9Vin 24Vin 36Vin 100 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0 500.0 Output Load (mA) Efficiency % 9Vin 24Vin 36Vin Efficiency vs. Load @ +25° Ambient, AEE00CC18-L Efficiency vs. Load @ +25° Ambient, AEE00CC36-L

DATE : April, 2006 MODEL : AEE Series SHEET 12 / 17 Technical Reference Note AEE (15W) Family Performance Curves Transient Response – 50% to 100% load (A EE03A36-L) Start-Up Time (AEE03A36-L) 100 -40 -30 -20 -10 100 110 Case Surface Temperature ( ? ) Output Power ( % ) Ripple & Noise (AEE03A36-L) Power Derating

DATE : April, 2006 MODEL : AEE Series SHEET 13 / 17 Technical Reference Note AEE (15W) Family Conducted EMI Performance

DATE : April, 2006 MODEL : AEE Series SHEET 14 / 17 Technical Reference Note AEE (15W) Family

DATE : April, 2006 MODEL : AEE Series SHEET 15 / 17 Technical Reference Note AEE (15W) Family Mechanical Dimensions and Module Pin Assignment f 1.00 (0.04) 5.08 (0.20) 20.32 (0.80) 50.80 (2.00) 10.16 (0.40) 10.16 (0.40) 5.08 (0.20) 15.24 (0.60) 25.40 (1.00) 15.24 (0.60) 2.54 (0.10) 2.54 (0.10) 10.16 (0.40) 10.16 (0.40) Label 11.30 (0.44) Pb -Vout +Vout +Vin-Vin +Vin -Vin -Vout+Vout Outline Drawing for AEE Single Series 15.24 (0.60) 50.80 (2.00) f 1.00 (0.04) Pb 5.08 (0.20) 10.16 (0.40) 10.16 (0.40) 20.32 (0.80) 15.24 (0.60) 5.08 (0.20) 25.40 (1.00) 10.16 (0.40)2.54 (0.10) 2.54 (0.10) 10.16 (0.40) 11.30 (0.44) Label -Vout +VoutCOM -Vin+Vin -Vout+Vout COM +Vin-Vin Outline Drawing for AEE Dual Series

DATE : April, 2006 MODEL : AEE Series SHEET 16 / 17 Technical Reference Note AEE (15W) Family

Package Information

DATE : April, 2006 MODEL : AEE Series SHEET 17 / 17 Technical Reference Note AEE (15W) Family Recommended Lead-Free Wave Soldering Temperature Profile 120 150 180 210 240 270 ° C 300 5°CMAX 40 60 80 100 140120 160 180 30-50sec 200 sec 90°C 100-110°C 255°C-265°C 3.0~5.0sec 60-90sec preheat area