A3PJ-5080

A22N-PS185 OMRON | Alldatasheet

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Specifications Common to All A22/M22 The Following Pages Provide Information Common To Each Model of The A22/M22 Pushbutton Switch H A22 H A22S/W H A22K H M22 Specifications J APPROVED STANDARDS Recognized organization Standards File No. UL, cUL (See note) UL508 E41515 ASTA EN60947-5-1 — Note: UL: CSA C22 No. 14 J RATINGS Contacts (General-purpose Load) Rated carry Rated l Rated current (A)y current voltage Utilization category AC15 (inductive load) AC12 (resistive load) DC13 (inductive load) DC12 (resistive load) 10 amps 24 VAC 10 10 — —p

110 VAC 5 10

220 VAC 3 6

380 VAC 2 3

440 VAC 1 2

24 VDC — — 1.5 10 110 VDC 0.5 2 220 VDC 0.2 0.6 380 VDC 0.1 0.2 Note: 1. Rated current values are determined according to the testing conditions specified by JIS C4520. The above ratings were obtained by conducting tests under the following conditions as specified by JIS C4505. (1) Ambient temperature: 20°±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 20 operations/min 2. Minimum applied load: 10 mA, 5 VDC Contacts (Microload) Rated applied load Minimum applied load 50 mA, 5 VDC (Resistive load) 1m A ,5V D C LED Indicators without Transformer Rated voltage Rated current Operating voltage 6V D C 60 mA 6V D C±5% 6V A C 60 mA 6V A C / D C±5%

12 VAC/DC 30 mA 12 VAC/DC±5%

24 VAC/DC 15 mA 24 VAC/DC±5%

All A22/M22 Assemblies All A22/M22 Assemblies Incandescent Lamp Rated voltage Rated current Operating voltage 6V D C 200 mA 5V

14 VAC/DC 80 mA 12 V

28 VAC/DC 40 mA 24 V

130 VAC/DC 20 mA 100 V

Rated voltage Operational voltage Applicable lamp (BA8S/13j gold)

110 VAC 95 to 115 VAC LED Lamp (A22-24Aj)

220 VAC 190 to 230 VAC

a p ( j) J CHARACTERISTICS Item Pushbutton switches Emergency stop switches Knob-type selector switches Key-type selector switch Non-illuminated models: A22-F, A22-T, A22-G, A22-S, A22-C, A22-D, A22-H, A22-M Illuminated models: A22L-T, A22L-G, A22L-H, A22L-D, A22L-C Non-illuminated models: A22E Illuminated models: A22EL Non-illuminated models: A22S Illuminated models: A22W Non-illuminated models: A22K Allowable operating f Mechanical Momentary operation: 60 operations/min max. 30 operations/min max. Manual release: 30 operations/min max. Automatic release: 30 operations/min max. operating frequency Electrical 30 operations/min max. 30 operations/min max. Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 2,500 VAC, 50/60 Hz for 1 min between terminals of same polarity 2,500 VAC, 50/60 Hz for 1 min between terminals of different polarity and also between each terminal and ground Vibration resistance (See note 2) Malfunction: 10 to 55 Hz, 1.5-mm double amplitude (malfunction within 1 ms) Shock resistance Mechanical 1,000 m/s2 {100G} 1,000 m/s2 {100G} 1,000 m/s2 {100G} 1,000 m/s2 {100G} 1,000 m/s2 {100G} 1,000 m/s2 {100G}resistance Malfunction (See note 2) 1,000 m/s2 {100G} max. 600 m/s2 {60G} max. 250 m/s2 {25G} max. 1,000 m/s2 {100G} max. 600 m/s2 {60G} max. 1,000 m/s2 {100G} max. Life expectancy Mechanical Momentary operation: 5,000,000 operations min. Momentary operation: 300,000 operations min. 500,000 operations min. 100,000 operations min. 500,000 operations min. Electrical 500,000 operations min. 300,000 operations min. 300,000 operations min. 500,000 operations min. 100,000 operations min. 500,000 operations min. Ambient temperature (See note 1 ) Operating: -20°Ct o7 0°C (-4°Ft o 158°F) Storage: -40°Ct o7 0°C (-40°Ft o 158°F) Operating: -20°Ct o 55°C (-4°Ft o 131°F) Storage: -40°Ct o 70°C( - 4 0°F to 158°F) Operating: -20°Ct o7 0°C (-4°Ft o 158°F) Storage: -40°Ct o7 0°C (-40°Ft o 158°F) Operating: -20°Ct o 55°C (-4°F to 131°F) Storage: -40°Ct o 70°C (-40°F to 158°F) Operating: -20°Ct o7 0°C (-4°Ft o 158°F) Storage: -40°Ct o7 0°C (-40°Ft o 158°F) Operating: -20°Ct o 55°C( - 4°F to 131°F) Storage: -40°Ct o 70°C (-40°F to 158°F) Operating: -20°Ct o7 0°C (-4°Ft o 158°F) Storage: -40°Ct o7 0°C (-40°Ft o 158°F) Ambient humidity Operating: 35% to 85% Degree of protection IP65 Electric shock protection class Class II Degree of contamination 3 (IEC947-5-1) Note: 1. With no icing or condensation. 2. Malfunction within 1 ms.

All A22/M22 Assemblies All A22/M22 Assemblies J OPERATING CHARACTERISTICS (FOR SPST-NO/SPST-NC) Item Pushbutton switches Emergency stop switches Knob-type selector switch Key-type selector switch Illuminated Non-illuminated Pushbutton Switches Push-lock turn-reset system Manual release Automatic release Manual release Automatic release A22-F, A22-G, A22-C, A22-S, A22-T, A22-H, A22-D, A22-M, A22L-T, A22L-H, A22L-D, A22L-G, A22L-C A22E A22S, A22W A22S, A22W A22K T o t a lt r a v e lf o r c e (TTF) max. {3.5 kgfS cm} (See note)

0.25 NS m

{2.5 kgfS cm} for two position (See note) 0.34 N {3.5 gf} (See note) {2.5 kgfS cm} for three position (See note)

0.34 NS m

{3.5 kgfS cm} for three position {3.5 kgfS cm} for three position Total travel (TT) 5.5 mm max. 10±1m m Approx. 90° for two position (Approx. 45° for three position) Approx. 90° for two position Releasing force (RF) min. — 0.25 NS mm a x . {2.5 kgfS cm} (See note) 0.34 NS mm a x . {3.5 kgfS cm} (See note) — 0.34 NS mm a x . {3.5 kgfS cm} (See note) Note: Rotation torque for Emergency Stop Pushbutton, Knob-type Selector, and Key-type Selector Switches. Accessories (Order Separately) Item Appearance Classification Remarks Part number Contact Blocks SPST-NO General-pur- pose load Provided as standard. Order Contact Blocks only when ddi l i h A22-10 Microload Contact Blocks only when adding or replacing them. A22-10S SPST-NC General-pur- pose load A22-01 Microload A22-01S DPST-NO General-pur- pose load A22-20 Microload A22-20S DPST-NC General-pur- pose load A22-02 Microload A22-02S Lamp Sockets Direct lighting Used when changing the light- i th d A22-TNp Transformer ill i ti

110 VAC

ing method. A22-T1 illumination 220 VAC A22-T2 Mounting Latches For momentary models Provided as standard. Order Mounting Latches only when mounting Contact Blocks or Lamp Sockets that are pur- chased individually. A22-3200 Legend l Standard i With Snap-in L d Pl White Snap-in Legend Plate is acrylic.A22Z-3321g plate frames size p Legend Plate (Without text) Red p g y A22Z-3322frames (Without text) Black A22Z-3323 Without Snap-in Legend Plate A22Z-3320 Large i With Snap-in L d Pl White A22Z-3331g size p Legend Plate (Without text) Red A22Z-3332 (Without text) Black A22Z-3333 Without Snap-in Legend Plate A22Z-3330 (This table continues on the next page.)

All A22/M22 Assemblies All A22/M22 Assemblies (continued from previous page) Item Appearance Classification Remarks Part number Lock fitting Round The body is equipped with a Lock Fitting. This Lock Fitting is used when a more secure lock feature is required. A22Z-3360 Metallic bezel rings For flush or projection modelsReplace with the standard model. A22Z-3580 For full-guard models model. Material: nickel-plated zinc A22Z-3582 Sealing caps For flush models Used to prevent dust or water from entering the Operational A22Z-3600F For extended models from entering the Operational Unit. Color: opaque A22Z-3600T For full-guard models Color: opaque Material: silicon A22Z-3600G Color lenses Red Used for changing the Opera- i l U i l f h P hb A22Z-30TR Green g g p tional Unit color of the Pushbut- ton Switch A22Z-30TG Yellow ton Switch. A22Z-30TY White A22Z-30TW Blue A22Z-30TA Three-throw spacers For Pushbutton Switches Used when mounting three Non- Illuminated Switch Units. Cannot be used with Illuminated Emergency Stop Switches. A22Z-3003 Hole plug Round Can be plugged into pre-cut panel holes for future expan- sion. The color is black. A22Z-3550 25 mm-dia. ring 25 mm ring C a nb ef i ti n t oa2 5m m - d i a . hole in the panel. Since this is not attached to the main body, order separately. A22Z-R25 Snap-in l d Standard i Without text Black Attached to the Standard-size L d Pl F A22Z-3443Bp legend plates size Red Legend Plate Frame. A22Z-3443Rplates White Material: Acrylic A22Z-3443W Transparent A22Z-3443C White text on red back f A22Z-3443R-2 red back- ground STOP A22Z-3443R-4 White text on bl k b k | A22Z-3443B-1 black back- ground START A22Z-3443B-3 ground ON A22Z-3443B-5 OFF A22Z-3443B-6 UP A22Z-3443B-7 DOWN A22Z-3443B-8 POWER ON A22Z-3443B-9 OFF-ON A22Z-3443B-10 Large i Without text Black Attached to the Large-size Leg- d Pl F A22Z-3453Bg size Red g g end Plate Frame A22Z-3453R White Material: Acrylic A22Z-3453W Transparent A22Z-3453C For Emer- gency St 60-dia. round plate with black letters on a yellow back- ground “EMERGENCY STOP” is engraved on the plate. Used as an Emergency Stop Switch L d Pl t A22Z-3466-1 g y Stop Switch 90-dia. round plate with black letters on a yellow back- ground g y p Legend Plate. A22Z-3476-1 (This table continues on the next page.)

All A22/M22 Assemblies All A22/M22 Assemblies (continued from previous page) Item Appearance Classification Remarks Part number Character films No print (Round) After printing on a film, affix to h i di l f h Ill i A22Z-3460 Character i (R d) p g , the indicator plate of the Illumi- nated Pushbutton Switch (The A22Z-3460-1 print (Round) f nated Pushbutton Switch. (The back is coated with adhesive.) A22Z-3460-2 START back is coated with adhesive.) A22Z-3460-3 STOP A22Z-3460-4 No print (Square) A22Z-3480 Lamp extractor — Rubber tool used to easily replace Lamps. A22Z-3901 Tightening wrench — Tool used to tighten nuts from the back of the panel. A22Z-3905 Lens tightening tool — Used for replacing the cap of the Half-guard Pushbutton Switch. A22Z-3908 Lens puller — Used for removing the lens from the indicator of the Square Illuminated Pushbutton Switch. A3PJ-5080 J ENCLOSURES Material Hole size Number of holes Part number Polyester 22.5 mm (0.88 in) 1 A22N-PENC-1y ( )

2 A22N-PENC-2

3 A22N-PENC-3

Metallic 22.5 mm (0.88 in) 1 A22N-MENC-1( )

2 A22N-MENC-2

3 A22N-MENC-3

4 A22N-MENC-4

6 A22N-MENC-6

9 A22N-MENC-9

12 A22N-MENC-12

16 A22N-MENC-16

Note: For more information on pushbutton enclosures refer to drawings in theDimensions section.

All A22/M22 Assemblies All A22/M22 Assemblies A22N-jjj 123 Code Material P Plastic M Metal Code Shape X Shield R Rectangular S Square A22N-PRj A22N-PSj A22N-PXj A22N-MRj A22N-PE J NAMEPLATE NOMENCLATURE Note: To complete the part number of the stan- dard nameplates, select the plate type and add the number from the table below. Example: Plastic Square Nameplate en- graved “Reset” A22N-PS38

1 AUTO 30 ON 106 HIGH-LOW 150 AUTO-MAN-

175 START-JOG-STOP

2 CLOSE 31 OPEN 107 INCH-REVERSE 151 AUTO-OFF-HAND 176 START-RUN-STOP

3 CYCLE START 32 OUT 108 JOG-FOR 152 AUTO-OFF-MAN 177 UP-OFF-DOWN

4 CYCLE STOP 33 POWER ON 109 JOG-REV 153 CLOSE-OFF-OPEN 178 1-OFF-2

5 DECREASE 34 PULL TO START 110 JOG-RUN 154 DOWN-OFF-SLOW 179 HAND-OFF-AUTO

6 DOWN 35 PUSH TO TEST 111 LEFT-RUN 155 FAST-OFF-SLOW 180

7 EMERG.STOP (red) 36 PUSH TO STOP 112 LOWER-RAISE 156 FOR-OFF-REV 181

8 FAST 37 RAISE 113 MAN-AUTO 157 FOR-STOP-REV 182

9 FAULT 38 RESET 114 OFF-ON 158 HIGH-LOW-OFF 183

10 FEED 39 REVERSE 115 ON-OFF 159 HIGH-OFF-LOW 184

11 FEED START 40 RIGHT 116 OPEN-CLOSE 160 JOG-SAFE-RUN 185

12 FEED STOP 41 RUN 117 RAISE-LOWER 161 JOG-STOP-RUN 186

13 FLUID LEVEL LOW 42 SLOW 118 REV-FOR 162 LEFT-OFF-RIGHT 187 I-II-III

14 FORWARD 43 SPEED 119 RUN-INCH 163 LOC-OFF-REMOTE 188 III

15 FULL SPEED 44 START 120 RUN-JOG 164 LOW-OFF-HIGH 190 60 MM E-STOP

16 HAND 45 STOP 121 RUN-SAFE 165 LOWER-

17 HIGH 46 TEST 122 SAFE-RUN 166 OFF COOLANT ON 200 BLANK

18 IN 47 UP 123 SLOW-FAST 167 OFF-LOC-REMOTE 200E SPECIAL

19 INCH 48 1ST SPEED 124 START-JOG 168 OFF-MAN-AUTO

20 INCREASE 49 2ND SPEED 125 START-STOP 169 OFF-SLOW-FAST

21 JOG 50 3RD SPEED 126 STOP-START 170 OFF-1-2

22 JOG FORWARD 51 4TH SPEED 127 SUMMER-WINTER 171 OPEN-OFF-CLOSE

23 LEFT 100 AUTO-MAN 128 UP-DOWN 172 RAISE-OFF-

24 LOW 101 CLOSE-OPEN 173 SLOW-OFF-FAST

25 LOW SPEED 102 DOWN-UP 174 SLOW-OFF-START

26 LOWER 103 FAST-SLOW

27 MOTOR RUN 104 FOR-REV

28 MOTOR STOP 105 HAND-AUTO

29 OFF

Note: All plastic name plates are adhesive backed, contain beveled edges and are supplied standard with white lettering on black back- ground. Any deviation from items listed here will be a special order. Contact Omron.

All A22/M22 Assemblies All A22/M22 Assemblies Dimensions Unit: mm (inch) J LEGEND PLATE FRAMES A22Z-332j A22Z-333j 22.2 dia. 22.2 dia. 28 dia.28 dia. 40.8 (1.61) 20.5 (1.81) 29.8 (1.17) (1.06) 50.8 (2.00) 20.5 (1.81) 29.8 (1.17) (1.06) A22N-PRj 29.8 (1.17) 6.4 (0.25) 11.4 (0.45) 29.9 (1.18) 44.8 (1.76) φ22.3 (0.88) Note: Curved dashed line denotes difference between Rectangular and Rectangular to Round name plates. J PLASTIC RECTANGULAR AND SHIELD A22N-PXj A22N-PSj 44.8 (1.76) 44.8 (1.76) 11.4 (0.45) 29.9 (1.18) φ22.3 (0.88) 6.4 (0.25) J PLASTIC SQUARE

All A22/M22 Assemblies All A22/M22 Assemblies A22N-MRj 11.4 (0.45) 29.8 (1.17) φ22.4 (φ0.88) 29.9 (1.18) 6.4 (0.25) 2 x 25.0 (0.98) 44.8 (1.76) A22PE190 A22N-PE191 White Letters Red φ60.0 (φ2.36) φ22.3 (φ0.88) White Letters Red φ22.3 (φ0.88) φ90.0 (φ3.54) J METAL RECTANGULAR J 90MM EMERGENCY STOP 4 x 3.2 (0.13) J 60MM EMERGENCY STOP

All A22/M22 Assemblies All A22/M22 Assemblies 22.2 dia. 22 dia. 24.8 dia. 27 dia. 23.4 dia. (0.92) 30 dia. 22.2 dia. 33 dia. (1.30) 32 dia. For Extended Head Models A22Z-3600T 22.2 dia. 33 dia. (1.30) 32 dia. 26 dia. (1.02) For Full-guard Models A22Z-3600G 31.5 dia. 22.2 dia. 32.5 dia. (1.28) For Flush Models A22Z-3600F J SEALING CAPS 30 dia, (1.18) 10.2 (0.40) J LOCK FITTING A22Z-3360 J 25 MM-DIA. RING A22Z-R25 J COLOR LENS A22L-30Tj J HOLE PLUG (ROUND) A22Z-3530 16.6 (0.65) (0.94) (0.91) (0.24) (0.51) 2.5 20.5 (0.81) 2.8 (0.11)

All A22/M22 Assemblies All A22/M22 Assemblies J THREE-THROW SPACER A22Z-3003 J METALLIC BEZEL RINGS 29.7dia. (1.17) For Full-guard Models A22Z-3582 J SNAP-IN LEGEND PLATES For Large Models A22Z-3453j J CHARACTER FILM For Round Models A22Z-3460-j 14.2 dia. (0.56) 13.7 dia. (0.54) 12.9 dia. 28.7 dia. 28.7 dia. 24 dia. For Square Models A22Z-3480 For Flush/Extended Models A 22Z-3580 For General-purpose Models A22L-3443j-j 10.8 (0.43) (0.43) 3.4 (0.13) 11.5 (0.45) 29.7dia. (1.17) 18.5 (0.73) 26.8 (1.06) 8.2 (0.32) 26.8 (1.06) 17.9 (0.70) 24 dia. 19.4 dia. (0.76) (0.67) 1.2 1.2 21.5 x 21.5 (0.85 x 0.85) (0.67)

All A22/M22 Assemblies All A22/M22 Assemblies Unit: mm (inch) J LAMP EXTRACTOR A22Z-3901 J TIGHTENING WRENCH J LENS TIGHTENING TOOL J LENS PULLER 8.5 dia. 11 dia. (0.43) 5d i a . 19.2 dia. 21.2 dia. 25 dia. 30 dia. (1.18) (2.17) 8d i a . (0.31) (3.54) 23.4 (0.92) 20.5 (0.81) (1.18) (1.97) (0.98) A22Z-3905 A22Z-3908 A3PJ-5080 (0.59) (0.79) 10 (0.39)

All A22/M22 Assemblies All A22/M22 Assemblies J ENCLOSURES (POLYESTER) A22N-PENC-j Section Z-Z Section Y-Y 22.5mm Hole Top View with Cover Removed Hole Placement 3.37 (0.13) 2.25 (0.09) 1.97 (0.08) APart No. MLKJFEDCB Overall Dimensions Inside Dimensions No. of Holes Hole Size

All A22/M22 Assemblies All A22/M22 Assemblies J ENCLOSURES (METALLIC) A22N-MENC-j 0.25 TYP 0.88 0.88 1.38 ELZ B W G D F 0.25 TYP

0.25 Dia

4 Places Typ. C A 0.56 0.69 0.13 0.48 0.88 Dia. 0.88 0.88 0.38 0.25 Side View Body Type MENC-1 MENC-2, MENC-3 and MENC-4 (not hinged) Typical Pushbutton Detail Hinge Detail Retractable pin allows door to be mounted on left or right side 4 Places Typ.

1.88 TYP

(0.07) 1.50 TYP (0.06) Body Type MENC-6 through MENC-16 (hinged) Part No. No. of Holes Ship Wt. lbs.ZWLGFEDCBA Overall Dimensions

All A22/M22 Assemblies All A22/M22 Assemblies Installation J MOUNTING THE PANEL Panel Hole Dimensions 22 dia. (0.87) 25 dia. (0.98) 24.1 (0.95) 22.3 (0.88) 22.3 (0.88) 25 (0.98) 3.2 (0.13) For 25 mm-dia. holes, always use 25 mm-dia. Rings. (Since the cutout dimensions are large, IP65 cannot be guaranteed unless 25-dia. Rings are used.) If outer surface treatment such as paint is applied to the panel, the panel dimensions after outer surface treatment must meet the specified panel dimensions. J MATRIX INSTALLATION 1. The following panel hole dimensions apply when Switch Units and the Standard-size Legend Plate Frame Lock Fitting are mounted. (1.18) (1.77) A22N-PR, -MR, -PXA22Z (1.18) (1.61) 2. The following panel hole dimensions apply when the Large-size Legend Plate Frame is mounted. (1.77) (1.77) A22N-S (1.18) (1.61) A22Z Locking should be applied toward the Engraving Plate. Note: The above dimensions are the smallest-possible mounting dimensions. However, these dimensions do not apply to large Pushbutton Switches. For large Pushbutton Switches, determine the distance between holes, taking the Operational Unit and Legend Plate Frame into account. J MOUNTING THE OPERATIONAL UNIT ON THE PANEL Insert the Operational Unit from the front surface of the panel, insert the Lock Fitting and the mounting nut from the terminal side, then tighten the nut. Before tightening, check that the rubber washer is present between the Operational Unit and the panel. When using a Legend Plate Frame, put one rubber washer each between the Legend Plate Frame and the panel and between the Operational Unit and the Legend Plate Frame. (One rubber washer will be provided when one Legend Plate Frame is ordered.) Align the Lock Fitting with the groove in the casing, then insert the Lock Fitting so that its edge is located on the panel side. Tighten the mounting nut at a torque of 0.98 to 1.96 N• m{ 1 0t o 20 kgf• cm}. When using a Lock Ring, replace with the supplied Lock Fitting, insert the projecting part into the lock slot, and then tighten the mounting nut. Hold here Mounting nut Lock Fitting Rubber washer Panel Proj- ecting part Panel Lock Fitting When the panel cutout dimension is 25 mm dia., remove the supplied rubber washer and mount the 25 mm-dia. Ring as shown below. (Since the A22Z-R25 is not attached to the main body, order separately.) Operational Unit 25-dia. Ring Panel Lock Fitting Mounting nut (A22Z-R25) 22.3 dia. 25 dia. 25 dia. 22.3 dia. 22.3 dia.

All A22/M22 Assemblies All A22/M22 Assemblies J MOUNTING THE SWITCH ON THE OPERATIONAL UNIT Insert the Operational Unit into the Switch Unit, aligning the arrow mark inscribed on the Operational Unit with the lever on the Switch Unit, then move the lever in the direction indicated by the arrow in the following figure. Operational Unit Arrow mark Lever J REMOVING THE SWITCH Move the lever in the direction indicated by the arrow in the following figure, then pull the Operational Unit or the Switch Unit. Since the lever has a hole with an inside diameter of 6.5 mm, the lever can be moved in the specified direction by inserting a screwdriver into the hole and then moving the screwdriver. Screwdriver J MOUNTING/REPLACING THE COLOR LENS Projection, Full-guard Grip and rotate the Color Lens with your fingers. Half-guard Indicators Put the tips of the Lens Tightening Tool (A22Z-3908) into the Color Lens slot and turn the Tool. J ASSEMBLING THE CAP Lighted Pushbutton Switch Mount the Color Lens so that the protrusions inside the cap fit into the grooves in the Operational Unit. Grooves Protrusion inside cap Cap Color Lens Indicator Mount the Color Lens so that the protrusions inside the Operational Unit fit into the grooves in the cap. Protrusion Cap Grooves in the cap Color Lens

All A22/M22 Assemblies All A22/M22 Assemblies Square Pushbutton/Indicator Removing the Color Lens: Insert the protruding tip of the Lens Puller (A3PJ-5080) into the lens slot, hold the plate spring, and pull them to remove the Color Lens. Plate spring Mounting the Color Lens: Mount the Color Lens on the flange and firmly push the Color Lens. When the Color Lens is inserted, check whether it operates properly. When replacing the Lamp, remove the Color Lens and diffusion plate with fingers or Lens Puller. Attach the Character Film properly so that it fits inside the protruding part of the diffusion plate. Then, match the diffusion plate to the square flange and insert the Lens. Flange Diffusion plate Character Film Color Lens J EMERGENCY STOP SWITCH Insert the protrusion of the Tightening Wrench (A22Z-3905) into the Cap slot and then turn to remove the Cap. J INSTALLING/REPLACING THE LAMP Installing from the Panel Surface Insert the Lamp Extractor (A22Z-3901) into the lamp, then rotate the Extractor while pressing it. Installing/Replacing on the Switch Unit Grip the indicator with your fingers, then rotate the indicator while pressing it against the Switch Unit. J CONTROL BOX (ENCLOSURE) Mounting the Switch The Standard-size Legend Plate Frame can be mounted. Mount the Frame as shown in the following diagram. Mount the Switch in the same way as for an ordinary panel. Snap-in Legend Plate J INSTALLING/REMOVING THE SWITCH UNIT Installing the Switch Unit Hook the small protrusion on the Switch Unit into the groove on the other side of the lever, then push up the Switch Unit in the direction indicated by the arrow in the figure below. Lever Mounting Latch Switch Unit Protrusion

All A22/M22 Assemblies All A22/M22 Assemblies Removing the Switch Unit Insert a screwdriver between the Mounting Latch and the Switch Unit, then push down the screwdriver in the direction indicated by the arrow in the following figure. Use either of the following screwdrivers. Flat-head screwdriver Screwdriver Phillips screwdriver J WIRING Wiring Round Crimp Terminals Loosen the terminal screw from the Switch Unit until it completely comes off the groove, insert a screwdriver as shown in the following figure, then push up the washer in the direction indicated by the arrow to temporarily secure it. Now, a round crimp terminal can be connected. After inserting the terminal, tighten the screws to com- plete wiring. Screw Washer Screwdriver J ENGRAVING Engrave the characters on the surface on the Cap. Make sure that the characters are aligned parallel to the imaginary line connecting the two protruding portions to the left and right of the Cap. The characters must not be engraved deeper than 0.5 mm. Apply an alcohol-based paint coating, such as melamine, alkyd, or acrylic resin paint coating, to the engraved characters. Protruding portions on Cap J AFFIXING CHARACTER FILM Hold the Cap, remove the cardboard on the Film, and attach the Film to the Cap. Make sure that the protruding portions of the Cap en- gage the cutout portions of the Film and that the characters are aligned parallel to the imaginary line connecting the two protruding portions to the left and right of the Cap. Protruding portions on Cap Remove the cardboard. J MOUNTING AND DISMOUNTING SNAP-IN LEGEND Press and secure the Snap-in Legend Plate onto the Legend Plate Frame. The direction of the characters will vary with the mounting direction of the control panel if the Switch is a knob or key selector model. Legend Plate Frame Snap-in Legend Plate Concave surface

All A22/M22 Assemblies All A22/M22 Assemblies To easily remove the Snap-in Legend Plate from the Legend Plate Frame mounted to the panel, insert a Tool with a thin tip into the space between the Snap-in Legend Plate and the Legend Plate Frame. The Snap-in Legend Plate is easily removed by pressing the Snap-in Legend Plate from the back of the Legend Plate Frame. The Legend Plate Frame is made of acrylic resin, which is easily damaged by shock. Be sure to handle the Legend Plate Frame with care. J ENGRAVING METHOD Material: Acrylic Engrave the characters directly on the matted side of the Snap-in Legend Plate. The characters must be engraved no deeper than 0.5 mm. Apply alcohol-based paint coating to the engraved characters. If the Snap-in Legend Plate is transparent, engrave the mirror-written characters on the back of the Snap-in Legend Plate and apply paint coating to the characters. Then apply paint coating of a different color to the remaining part of the Snap-in Legend Plate. J MOUNTING THREE-THROW SPACER Press and secure the two protruding portions of the Three-throw Spacer to the two indented portions of the inner side of the control panel. Precautions WARNING Do not apply a voltage between the incandescent lamp and the terminal that is greater than the rated voltage. If the incan- descent lamp is broken, the Operational Units may pop out. Always turn OFF the power and wait for 10 minutes before replacing the incandescent lamp. If the lamp is replaced immediately after the power is turned OFF, the remaining heat may cause burns. J CORRECT USE Mounting Always make sure that the power is turned OFF before mounting, removing, or wiring the Switch, or performing maintenance. Do not tighten the mounting ring more than necessary using tools such as pointed-nose pliers. Doing so will damage the mounting ring. The tightening torque is 0.98 to 1.96 N• m {10 to 20 kgf• cm}. The panel thickness is 1 to 5 mm. Wiring After wiring the Switch, maintain an appropriate clearance and creepage distance. When DC-specific LEDs are used, wire the Switch so that the X1 terminal is positive. Terminal screws must be Phillips or slotted M3.5 screws with a square washer. The tightening torque is 1.08 to 1.27 N• m{ 1 1t o1 3k g f• cm}. Single wires, stranded wires, and crimp terminals can be connected to the Switch. Operating Environment The IP65 model is designed with a protective structure so that it will not sustain damage if it is subjected to water from any direction to the front of the panel.

All A22/M22 Assemblies All A22/M22 Assemblies Using the Microload Insert a contact protection circuit, if necessary, to prevent the reduction of life expectancy due to extreme wear on the contacts caused by loads where inrush current occurs when the contact is opened and closed. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (λ 60) (conforming to JIS C5003). The equation,λ 60 = 0.5 x 10 -- 4/time indicates that the estimated malfunction rate is less than 1/2,000,000 with a reliability level of 60%. Area of use General-purpose load area Microload area Invalid area Voltage (V) Current (mA) LEDs The LED current-limiting resistor is built-in, so internal resistance is not required. If commercially available LEDs are used, select the ones that meet the following conditions: Base: BA9S/13j Overall length: 26 mm max. Power consumption: 2.6 W max. Others The oil-resistant IP65 uses NBR rubber and is resistant to general cutting oil and cooling oil. Some particular oils cannot be used with the oil-resistant IP65, however, so contact your OMRON representative for details. If the panel is to be finished with coating, etc., make sure that the panel meets the specified dimensions after the coating. Do not subject the Switch to extreme shock or vibration. Doing so will cause malfunctions and damage to the Switch. Do not let sharp objects come into contact with the Switches that are made of resin. Doing so will damage the Switches, causing scratches on the outside of the Operational Units, and malfunction. When handling the Switches, do not throw or drop them. Do not allow the Switch to drop and hit the ground. Do not place or drop heavy objects on the Switch. Do not operate the Switch with hard or sharp objects. Hammer Screwdriver OMRON ELECTRONICS LLC One East Commerce Drive Schaumburg, IL 60173 NOTE: DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters to inches divide by 25.4. 1-800-55-OMRON OMRON CANADA, INC.

885 Milner Avenue

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