A3985 ALLEGRO | Alldatasheet
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Description
The A3985 is a flexible dual full-bridge gate driver suitable for driving a wide range of higher power industrial bipolar 2- phase stepper motors or 2-phase brushless dc motors. It can also be used to drive two individual torque motors or solenoid actuators. Motor power is provided by external N-channel power MOSFETs at supply voltages from 12 to 50 V . Full digital control is provided by two serially-accessible registers that allow programming of off-time, blank-time, dead-time, mixed decay ratios, synchronous rectification, master clock source selection, and division ratio and idle mode. All internal timings are derived from a master clock that can be generated on-chip or provided by an external clock such as the system clock of the master controller. A programmable divider allows for a wide range of external system clock frequencies. The internal fixed off-time PWM current-control timing is programmed via the serial interface to operate in slow, fast, and mixed current-decay modes. The desired load-current level and direction is set via the serial port with a direction bit and two 6-bit linear DACs in conjunction with a reference voltage. The seven bits of control allow maximum flexibility in torque 3985-DS Features and Benefits ▪ Serial interface for full digital control ▪ Dual full-bridge gate drive for N-channel MOSFETs ▪ Dual 6-bit DAC current reference ▪ Operation over 12 to 50 V supply voltage range ▪ Synchronous rectification ▪ Cross-conduction protection ▪ Adjustable mixed decay ▪ Fixed off-time PWM current control ▪ Low-current idle mode Digitally Programmable Dual Full-Bridge MOSFET Driver Continued on the next page… Package: 38 pin TSSOP (suffix LD) Typical Application A3985 Approximate size
Dual Full-Bridge MOSFET DriverA3985 2Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com control for a variety of step methods, from microstepping to full-step drive. Load current in the external power MOSFET full-bridges is set in 1.56% increments of the maximum value. The above-supply voltage required for the high-side N-channel MOSFETs is provided by a bootstrap capacitor. Efficiency is enhanced by using synchronous rectification and the power FETs are protected from shoot-through by integrated crossover-control and programmable dead time. In addition to crossover current control, internal circuit protection provides thermal shutdown with hysteresis and undervoltage lockout. Special power-up sequencing is not required. This component is supplied in a 38-pin TSSOP (package LD) with 100% matte tin leadframe plating. Description (continued) Selection Guide Part Number Packing* A3985SLD-T Tube, 50 pieces per tube A3985SLDTR-T Tape and reel, 4000 pieces per reel *Contact Allegro for additional packing options Absolute Maximum Ratings Characteristic Symbol Notes Rating Units Supply Voltage V BB –0.3 to 50 V Logic Supply Voltage V DD –0.3 to 7 V Logic Inputs and Outputs –0.3 to 7 V SENSEx pins –1 to 1 V Sxx pins –2 to 55 V LSSx pins –2 to 5 V GHxx pins Sxx to Sxx+15 V GLxx pins –2 to 16 V V Cxx pins –0.3 to Sxx+15 V Operating Ambient Temperature T A Range S –20 to 85 ºC Junction Temperature T J(max) 150 ºC Storage Temperature T stg –55 to 150 ºC
Dual Full-Bridge MOSFET DriverA3985 3Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com Functional Block Diagram High-Side DriveLow-Side Drive Low-Side Drive High-Side Drive Programmable PWM Timer Blanking Mixed Decay Programmable PWM Timer Blanking Mixed Decay Protection UVLO TSD Phase 1 Control Logic Phase 2 Control Logic P P High-Side Drive Low-Side Drive Low-Side Drive High-Side Drive P 6-bit DAC 6-bit DAC Bandgap Regulator Serial Port VDD VBB GND WC SCK OSC ENABLE REF VREF VREF SDI SDO STR VREG Phase 1A Phase 1B Phase 2A Phase 2B CREG +5 V C1A VREG CBOOT1A C1B CBOOT1B Bridge1 Bridge2 RGH1A GH1A GL1A GL1B GH1B S1A S1B LSS1 SENSE1 RGL1A RGH1B VMOTOR RGL1B RSENSE1 C2A VREG Phase 1 Phase 2 CBOOT2A C2B CBOOT2B RGH2A GH2A GL2A GL2B GH2B S2A S2B LSS2 SENSE2 RGL2A RGH2B VMOTOR RGL2B RSENSE2 Programmable Divider Oscillator
Dual Full-Bridge MOSFET DriverA3985 4Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com Continued on the next page... ELECTRICAL CHARACTERISTICS at TA = 25°C, VDD = 5 V, VBB = 12 to 50 V, unless noted otherwise Characteristics Symbol Test Conditions Min. Typ. Max. Units Supply and Reference Load Supply Voltage Range V BB 12 – 50 V Load Supply Current I BB fMCK = 4 MHz, CLOAD = 1000 pF – – 10 mA ENABLE = High, outputs disabled – – 6 mA Load Supply Idle Current I BBQ Word1:Bit D18 = 0 – – 100 μA Logic Supply Voltage Range V DD 3.0 – 5.5 V Logic Supply Current I DD – – 10 mA Logic Supply Idle Current I DDQ Word1:Bit D18 = 0 – – 300 μA Regulator Output V REG IREGInt = 30 mA 11.25 – 13 V Bootstrap Diode Forward Voltage V fBOOT IfBOOT = 10 mA 0.6 0.8 1 V Gate Output Drive Turn-On Rise Time t r CLOAD = 1000 pF, 20% to 80% 80 120 160 ns Turn-Off Fall Time t f CLOAD = 1000 pF, 80% to 20% 40 60 80 ns Turn-On Propagation Delay t p(on) ENABLE low to gate drive on – 120 – ns Turn-Off Propagation Delay t p(off) ENABLE high to gate drive off – 120 – ns Crossover Dead Time t DEAD fMCK = 4 MHz, Word1:Bits D1 and D2 = 00 0.5 – 0.75 μs Pull-Up On Resistance R DS(on)UP IGH = –25 mA 30 40 55 Ω Pull-Down On Resistance R DS(on)DN IGL = 25 mA 14 19 24 Ω Short-Circuit Current – Source1 ISC(source) –140 –110 –80 mA Short-Circuit Current – Sink I SC(sink) 160 200 250 mA GHx Output Voltage V GHx CBOOTx fully charged V C – 0.2 – – V GLx Output Voltage V GLx VREG – 0.2 –– V Logic Inputs Input Low Voltage V IL – – 0.3 V DD V Input High Voltage V IH 0.7 VDD –– V Input Hysteresis V IHys 150 300 – mV Input Current1 IIN –1 – 1 μA Output Low Voltage V OL SDO, IOL= 0.5 mA 0.5 V Output High Voltage V OH SDO, IOH= –0.3 mA VDD – 0.5 V Output Leakage current1 IOleak SDO, STR = 1, 0 V< VO< VDD –1 1 μA
Dual Full-Bridge MOSFET DriverA3985 5Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com ELECTRICAL CHARACTERISTICS, continued, at TA = 25°C, VDD = 5 V, VBB = 12 to 50 V, unless noted otherwise Characteristics Symbol Test Conditions Min. Typ. Max. Units Current Control Blank Time t BLANK fMCK = 4 MHz; Word1:Bits D1 and D2 = 00 –1– μs Fixed Off-Time t OFF fMCK = 4 MHz, Word1:Bits D3 to D7 = 01010, and D15 = 0 21.75 – 22 μs Reference Input Voltage V REF 0.8 – 2 V Internal Reference Voltage V REFInt 20 kΩ to VDD 1.9 2.0 2.1 V Current Trip Point Error2 EITrip VREF = 2 V – – ±5 % Reference Input Current1 IREF –3 0 3 μA Internal Oscillator Frequency f OSC ROSC = 10 kΩ 3.2 4 4.8 MHz Maximum Clock Input Frequency f EXTmax External clock selected – 10 – MHz Master Clock Frequency f MCK 0.5 4 5 MHz Protection VREG Undervoltage Lockout V REGUV Decreasing VREG 7.5 8 8.5 V VREG Undervoltage Lockout Hysteresis VREGUVHys 100 200 – mV VDD Undervoltage Lockout V DDUV Decreasing VDD 2.45 2.7 2.95 V VDD Undervoltage Lockout Hysteresis VDDUVHys 50 100 – mV Overtemperature Shut Down T TSD Temperature increasing – 165 – ºC Overtemperature Shut Down Hysteresis TTSDHys Recovery = TTSD – TTSDHys –1 5– º C Continued on the next page... THERMAL CHARACTERISTICS Characteristic Symbol Test Conditions* Value Units Package Thermal Resistance R θJA 4-layer PCB, based on JEDEC standard 47 ºC/W 1-layer PCB with copper limited to solder pads 114 ºC/W *Additional thermal information available on Allegro Web site.
Dual Full-Bridge MOSFET DriverA3985 6Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com ELECTRICAL CHARACTERISTICS, continued, at TA = 25°C, VDD = 5 V, VBB = 12 to 50 V, unless noted otherwise Characteristics Symbol Test Conditions Min. Typ. Max. Units Serial Data Timing Serial Clock High Time t SCKH 50 –– ns Serial Clock Low Time t SCKL 50 –– ns Strobe Lead Time t STLD 30 –– ns Strobe Lag Time t STLG 30 –– ns Strobe High Time t STRH 150 –– ns Data Out Enable Time t SDOE –– 40 ns Data Out Disable Time t SDOD –– 30 ns Data Out Valid Time from SCK Falling t SDOV –– 40 ns Data Out Hold Time from SCK Falling t SDOH 5 –– ns Data In Set-up Time to SCK Rising t SDIS 15 –– ns Data In Hold Time from SCK Rising t SDIH 10 –– ns WC Set-up Time to STR Rising t SWCS 15 –– ns WC Hold Time from STR Rising t SWCH 50 –– ns WC Hold Time from STR Falling t SLWCH 30 –– ns 1For input and output current specifications, negative current is defined as coming out of (sourcing) the specified device pin. 2Current Trip Point Error is the difference between actual current trip point and the target current trip point, referred to full scale (100%) current: EITrip = 100 × (ITripActual – ITripTarget) / IFullScale % WC SDO SDI SCK STR tSWCHtSWCS tSDIHtSDIS tSDOHtSDOV tSDOD tSDOE tSTRHtSTLGtSTLD tSCKLtSCKH tSLWCH D17 D0 D17*D18* D0* D18 ** = Undefined, usually LSB from previous transfer Dx = Current data transfer block Dx* = Previous data transfer block Serial Data Timing Diagram
Dual Full-Bridge MOSFET DriverA3985 7Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com Functional Description Basic Operation The A3985 is a highly-configurable dual full-bridge FET driver with built-in digital current control. All features are accessed through a simple SPI (Serial Peripheral Interface) compatible serial port, allowing multiple motors to be con- trolled with as few as three wires. Because the full-bridge control circuits are independently controlled, the A3985 can be used to drive 2-phase bipolar stepper motors and 2-phase brushless dc (BLDC) motors. The current in each of the two external power full-bridges (which are all N-channel MOSFETs) is regulated by a fixed off-time PWM control circuit. The full-bridge current at each step is set by the value of an external current sense resistor, R SENSEX , in the ground connection to the bridge, a reference voltage, VREF, and the output of the DAC controlled by the serial data. The use of PWM with N-channel MOSFETs provides the most cost-effective solution for a high efficiency motor drive. The A3985 provides all the necessary circuits to ensure that the gate-source voltage of both high-side and low-side external MOSFETs are above 10 V , and that there is no cross- conduction (shoot through) in the external bridge. Specific functions are described more fully in the following sections. Power Supplies Two power connections are required. The motor power sup- ply should be connected to VBB to provide the gate drive levels. Power for internal logic is provided by the VDD input. Internal logic is designed to operate from 3 to 5.5 V , allowing the use of 3.3 or 5 V external logic interface cir- cuits. GND The ground pin is a reference voltage for internal logic and analog circuits. There is no large current flow through this pin. To avoid any noise from switching circuits, this should have an independent trace to the supply ground star point. VREG The voltage at this pin is generated by a low-drop-out linear regulator from the VBB supply. It is used to oper- ate the low-side gate drive outputs, GLxx, and to provide the charging current for the bootstrap capacitors, CBOOTx. To limit the voltage drop when the charge current is pro- vided, this pin should be decoupled with a ceramic capaci- tor, CREG, to ground. The value C REG should typically be 40 times the value of the bootstrap capacitor for PWM frequencies up to 14 kHz. Above 14 kHz, the minimum recommended value can be determined from the following formula: C REG > CBOOT × 3 × fPWM , where CREG and CBOOT are in nF, and fPWM is the maximum PWM frequency, in kHz. VREG is monitored, and if the volt- age becomes too low, the outputs will be disabled. REF The reference voltage, VREF, at this pin sets the maximum (100%) peak current. The REF input is internally limited to 2 V when a 20 kΩ pull-up resistor is connected between VREF and VDD. This allows the maximum refer- ence voltage to be set without the need for an externally- generated voltage. An external reference voltage below the maximum can also be input on this pin. The voltage at VREF is divided by the range select ratio G m to produce the DAC reference voltage level. OSC The PWM timing is based on a master clock, typically running at 4 MHz. The master clock period is used to derive the PWM off-time, dead time, and blanking time. The master clock frequency can be set by an internal oscil- lator or by one of three division ratios of an external clock. These four options are selected by bits D12 and D13 of the Control register word. When the A3985 is configured to use an external clock, this is input on the OSC pin and will usually provide more precision than using the internal oscillator. The three internal divider alternatives provide flexibility in setting the master clock frequency based on available external system clocks. If internal timing is selected, f OSC is configured by using an external resistor, ROSC, connected from the OSC pin to GND. This sets the frequency (in MHz) to approximately: f where ROSC, in kΩ, is typically between 50 kΩ and 10 kΩ.
Dual Full-Bridge MOSFET DriverA3985 8Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com SDI, SCK, STR, SDO These are the serial port interface pins. Data is clocked into SDI by a clock signal on SCK. The data is then latched by a signal on STR. If required, the serial data out pin, SDO, can be used to read back the previ- ously-latched serial data or to form a daisy chain for multiple controllers using a single STR connection. (For bit assign- ment details, see the Bit Assignments table.) WC This input provides a lockout capability for writing to the Control register. When set to logic high, no changes can be made to the Control register through the serial port. When at logic low, the data on the serial port will update the Control register (if selected by D0 = 1) while STR is high. This provides a mechanism to avoid inadvertently changing the Control register settings by erroneous or corrupt serial data signals. Gate Drive The A3985 is designed to drive external power N-chan- nel MOSFETs. It supplies the transient currents necessary to quickly charge and discharge the external FET gate capacitance in order to reduce dissipation in the external FET during switching. The charge and discharge rate can be controlled using an external resistor, RGx, in series with the connection to the gate of the FET. Cross-conduction is prevented by the gate drive circuits which introduce a dead time, t DEAD , between switching one FET off and the comple- mentary FET on. tDEAD is at least 2, 3, 4, or 6 periods of the master clock, depending on the corresponding value set in the Control register (Word 1: bits D1 and D2). t DEAD can be up to 1 cycle longer than the programmed value, to allow synchronization with the master clock. ENABLE This input simply turns off all of the power MOS- FETs. Set to logic high to disable outputs. When at logic low, the internal control enables the outputs as required. Inputs to the registers and the internal sequencing logic are all active independent of the ENABLE input state. C1A, C1B, C2A, and C2B High-side connections for the bootstrap capacitors, CBOOTx, and positive supply for high- side gate drivers. The bootstrap capacitors are charged to approximately V REG when the associated output Sxx terminal is low. When the output swings high, the voltage on this ter- minal rises with the output to provide the boosted gate volt- age needed for the high-side N-channel power MOSFETs. The bootstrap capacitor should be ceramic and have a value of 10 to 20 times the total MOSFET gate capacitance. GH1A, GH1B, GH2A, and GH2B High-side gate drive outputs for external N-channel MOSFETs. External series gate resistors can be used to control the slew rate seen at the gate, thereby controlling the di/dt and dv/dt at the motor terminals. GHxx = 1 (high) means that the upper half of the driver is turned on and will source current to the gate of the high-side MOSFET in the external motor-driving bridge. GHxx = 0 (low) means that the lower half of the driver is turned on and will sink current from the external MOSFET gate circuit to the respective Sxx pin. S1A, S1B, S2A, and S2B Directly connected to the motor, these terminals sense the voltages switched across the load and define the negative supply for the floating high-side drivers. The discharge current from the high-side MOSFET gate capacitance flows through these connections which should have low impedance traces to the MOSFET bridge. GL1A, GL1B, GL2A, and GL2B Low-side gate drive outputs for external N-channel MOSFETs. External series gate resistors (as close as possible to the MOSFET gate) can be used to reduce the slew rate seen at the gate, thereby controlling the di/dt and dv/dt at the motor terminals. GLxx = 1 (high) means that the upper half of the driver is turned on and will source current to the gate of the low-side MOSFET in the external motor-driving bridge. GLxx = 0 (low) means that the lower half of the driver is turned on and will sink current from the gate of the external MOSFET to the LSSx pin. LSS1 and LSS2 Low-side return path for discharge of the gate capacitors, connected to the common sources of the low-side external FETs through low-impedance traces. Internal PWM Current Control Each full-bridge is independently controlled by a fixed off- time PWM current control circuit that limits the load current in the phase to a desired value, ITrip. Initially, a diagonal pair of source and sink MOSFETs are enabled and current flows
Dual Full-Bridge MOSFET DriverA3985 9Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com through the motor winding and the current sense resistor, RSENSEx. When the voltage across RSENSEx equals the DAC output voltage, the current sense comparator resets the PWM latch, which turns off the source MOSFET (slow decay mode) or the sink and source MOSFETs (fast decay mode). The maximum value of current limiting is set by the selection of R SENSE and the voltage at the REF input, with a transconductance function approximated by: ITrip(max) = VREF / (Gm × RSENSE) , where Gm is the range factor defined by in the Data register (Word0: Bits D17 and D18). The DAC output reduces the VREF output to the current sense comparator, VDAC, in precise steps: VDAC = [(1 + DAC) × VREF] / 64 , where DAC is the decimal equivalent value of the Bridge DAC bits in the Data register (Word0: Bits D1 through D6 for Bridge 1, Bits 9 through 14 for Bridge 2). (Active codes are represented by the values 1 through 63. Programming a DAC input code to 0 disables the corresponding bridge, and results in minimum load current.) The current trip level for each DAC value then becomes: I TripDAC = VDAC / (Gm × RSENSE) . PWM Timer Function All bridge control timing is based on the master clock. The PWM timer is programmed via the serial port to provide fixed off-time PWM signals to the con- trol block. The off-time, t OFF , is selected by programming the Off-Time bits in the Control register (Word1, Bits D3 through D7) using the serial port. t OFF may be up to 1 cycle longer than the programmed value, to synchronize with the master clock. Blanking When a source driver is turned on, a current spike occurs due to the reverse-recovery currents of the clamp diodes and switching transients related to distributed capacitance in the load. To prevent false overcurrent detec- tion due to this current spike, the output from the current sense comparator is ignored (blanked) for a duration of time called the blank time. The blank timer runs, when a source power MOSFET is turned on, to provide the programmable blanking function The blank timer is reset when PHASE is changed. The blank time can be set to 4, 6, 8, or 12 periods of the mas- ter clock by programming the blank time bits in the Control register (Word1, Bits D1 and D2) using the serial port. Dead Time To prevent cross-conduction (shoot through) in the power full-bridge, a dead time, tDEAD , is introduced between switching one MOSFET off and switching the complementary MOSFET on. The dead time, t DEAD, is nominally half of tBLANK , but may be up to 1 cycle longer to synchronize with the master clock. Mixed Decay Operation Mixed decay is a technique that provides greater control of phase currents while the current is decreasing. When a stepper motor is driven at high speed, the back EMF from the motor will lag behind the driving current. If a passive current decay mode, such as slow decay, is used in the cur- rent control scheme, then the motor back EMF can cause the phase current to rise out of control. Mixed decay eliminates this effect by putting the full-bridge initially into fast decay, and then switching to slow decay after some time. Because fast decay is an active (driven) decay mode, this portion of the current decay cycle will ensure that the current remains in control. Using fast decay for the full current decay time (off-time, t OFF) would result in a large ripple current, but switching to slow decay once the current is in control will reduce the ripple current value. The portion of the off-time that the full-bridge has to remain in fast decay will depend on the characteristics and the speed of the motor. When the phase current is rising, the motor back EMF does not affect the current control, and slow decay may be used to minimize the phase current ripple. The A3985 must be programmed to switch between slow decay, when the cur- rent is rising, and mixed decay, when the current is falling. To simplify this programming sequence the decay mode is included in the data word (Word0) with the phase current trip level and the phase current direction. When mixed decay is used, the portion of the off-time that the full-bridge remains in fast decay, t FD , is selected by pro-
Dual Full-Bridge MOSFET DriverA3985 10Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com gramming the Fast Decay Time bits in the Control register (Word1, Bits D8 through D11). If tFD is set longer than tOFF , the device effectively operates in full fast decay mode. Selecting between slow decay and mixed decay is done by programming the Mode bits in the Data register (Word0, Bits D8 and D16) using the serial port. Synchronous Rectification When a PWM off-cycle is triggered, load current recirculates according to the decay mode selected by the control logic. The synchronous rectifi- cation feature turns on the appropriate MOSFETs during the current decay and effectively shorts out the body diodes with the low R DS(ON) of the MOSFET. This lowers power dis- sipation significantly and eliminates the need for additional Schottky diodes. Synchronous rectification can be set to one of three distinct modes by programming the Synchronous Rectification bits in the Control register (Word1, Bits D14 through D15) using the serial port. The modes are:
- Active This mode prevents reversal of the load current by turning off synchronous rectification when a zero current level is detected. This prevents the motor winding from conducting in the reverse direction.
- Passive This mode allows reversal of current, but will turn of the synchronous rectifier circuit if the load current inversion ramps up to the current limit, I TripDAC.
- Disabled During this mode, MOSFET switching does not occur during load recirculation. Usually, this setting would only be used with 4 additional external clamp diodes per bridge. Shutdown Operation In the event of an overtempera- ture fault, or an undervoltage fault on VREG, the gate drive outputs are disabled until the fault condition is removed. At power-up, and in the event of low voltage at VDD, the under voltage lockout (UVLO) circuit disables the gate drive outputs until the voltage at VDD reaches the minimum level. Once VDD is above the minimum level, the data in the serial port is reset to all 0s, ensuring a safe power-up condition. Serial Interface The A3985 is controlled by a 3-wire serial port using data, clock and strobe inputs on the SDI, SCK and STR pins respectively. An additional serial data output on SDO can be used to connect several A3985s in a serial daisy chain. The programmable functions allow maximum flexibility in configuring the PWM to the motor drive requirements. The serial data is written as two 19-bit words: 18 bits of data plus 1 bit to select the destination register. Serial Port Write Timing Operation The serial port tim- ing requirements are specified in the electrical characteristics table, and illustrated in the Serial Data Timing diagram. Data is received on the SDI pin and clocked through a shift register on the rising edge of the clock signal received on the SCK pin. STR is normally held high, and is only brought low to initiate a write cycle. No data is clocked through the shift register when STR is high. The 18 data bits for a register are input MSB first, fol- lowed by the register select bit, D0. After D0 is clocked into the shift register, STR goes high to latch the data into the selected register. When this occurs, the internal control circuits immediately act on the new data. The Control register can only be written if the WC pin is at logic low. If WC is high and D0 = 1 (indicating the Control register), the data will be ignored on the rising edge of STR. The state of the WC pin does not affect writing to the Data register, and the pin can be tied to GND when Control regis- ter protection is not required. Note that the number of bits clocked through the shift reg- ister is irrelevant and only the last 19 bits before STR goes high will be latched. This allows several A3985 devices to be daisy-chained and updated together with a single STR rising edge. Data Register (Word 0) Bit Assignments This section describes the function of the individual bit values in the Data register, one of the two registers accessed through the serial port. The assignments are summarized in the Bit Assignments table. D0 – Register Select Indicates which register should receive the data. For the Data register, this is set to 0. D1 through D6 – Bridge 1 Linear DAC These six bits set the desired current level for Bridge 1. Setting all six bits
Dual Full-Bridge MOSFET DriverA3985 11Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com to 0 disables Bridge 1, with all drivers off (see Internal PWM Current Control, in the Functional Description section). D7 – Bridge 1 Phase Controls the direction of output cur- rent for Bridge (load) 1. D7 S1A S1B 0LH 1HL D8 – Bridge 1 Mode Determines whether slow decay is forced or mixed decay, according to Word 1 Bits D3 to D11, is allowed. D8 Mode
0 Mixed-decay
1 Slow-decay
D9 – D14 Bridge 2 Linear DAC These six bits set the desired current level for Bridge 2. Setting all six bits to 0 disables Bridge 2, with all drivers off (see Internal PWM Current Control, in the Functional Description section). D15 – Bridge 2 Phase Controls the direction of output current for Bridge (load) 2. D15 S2A S2B 0LH 1HL D16 – Bridge 2 Mode Determines whether slow decay is forced or mixed decay, according to Word 1 Bits D3 to D11, is allowed. D16 Mode D17 and D18 – Gm Range Select These bits determine the range scaling factor, Gm , used in PWM current control, according to the following formula: ITripDAC = VDAC / (Gm × RSENSEx) D18 D17 G m 00 8 01 1 2 10 1 6 11 2 0 Control Register (Word 1) Bit Assignments This section describes the function of the individual bit val- ues in the Control register, one of the two registers accessed through the serial port. The assignments are summarized in the Bit Assignments table. Note that the Control register can only be updated when the WC pin is logic low. D0 – Register Select Indicates which register should receive the data. For the Control register, this is set to 1. D1 and D2 – Blank Time These two bits set the value of the scaling factor, α / f MCK, used for determining tBLANK for the current-sense comparator. The factor for tDEAD also is set, because tDEAD = tBLANK / 2 . D2 D1 t BLANK tDEAD (tBLANK/ 2) 00 4 / fMCK 2 / fMCK 0 1 6 / f MCK 3 / fMCK 1 0 8 / f MCK 4 / fMCK 1 1 12 / f MCK 6 / fMCK D3 through D7 – Fixed Off Time These five bits set the fixed off-time for the internal PWM control circuitry. Fixed off-time is defined by: t OFF = [(1 + n) × (8 / fMCK)] – 1 / fMCK , where n = 0 to 31. For example, with a master clock frequency of 4 MHz, the fast-decay time would be adjustable within the range 1.75 to 63.75 μs, in increments of 2 μs. D8 through D11 – Fast Decay Time These four bits set the fast decay portion of fixed off-time for the internal PWM control circuitry. The fast-decay portion is defined by: t FD = [(1 + n) × 8 / fMCK)] – 1 / fMCK , where n = 0 to 15. For example, with a master clock frequency of 4 MHz, the fast decay time would be adjustable within the range 1.75 to 32.75 μs, in increments of 2 μs.
Dual Full-Bridge MOSFET DriverA3985 12Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com Note that, for tFD > tOFF , the device effectively operates in full fast-decay mode. D12 and D13 – Master Clock Control An internal oscillator can be used for the timing functions, and if more precise control is required, an external clock can be input to the OSC terminal (for configuration information, refer to the Functional Description section). To accommodate a wider range of external system clocks, an internal divider is pro- vided to generate the desired master clock frequency, f MCK , according to the following table: D13 D12 Master Clock Source and fMCK 0 0 Internal oscillator* 0 1 External clock rate 1 0 External clock rate / 2 1 1 External clock rate / 4 *4 MHz typical, configurable with external resistor, ROSC. D14 and D15 – Synchronous Rectification Two bits are used to set the mode for sunchronous rectification. The modes are described in the synchronous rectification section of the Functional Description section. D15 D14 Synchronous Rectification Mode 0 0 Disabled 0 1 Disabled 1 0 Active 1 1 Passive D16 and D17 – Reserved These bits are reserved for test- ing and should be programmed to 0 during normal operation. D18 – Idle Mode The device can be placed in a low power mode by writing a 0 to D18. This disables the outputs and the device draws a lower load supply current. The undervolt- age monitor circuit remains active. When leaving idle mode, D18 should be set to 1 for 1 ms before attempting to enable any output driver. Bit Assignments Table Data Register Control Register Word Bit Function Word Bit Function D0 Register Select = 0 D0 Register Select = 1 D1 Bridge 1, DAC bit 0 (LSB) D1 Blank-time bit 0 (LSB) D2 Bridge 1, DAC bit 1 D2 Blank-time bit 1 (MSB) D3 Bridge 1, DAC bit 2 D3 Off-time bit 0 (LSB) D4 Bridge 1, DAC bit 3 D4 Off-time bit 1 D5 Bridge 1, DAC bit 4 D5 Off-time bit 2 D6 Bridge 1, DAC bit 5 (MSB) D6 Off-time bit 3 D7 Bridge 1, Phase D7 Off-time bit 4 (MSB) D8 Bridge 1, Mode D8 Fast-decay time bit 0 (LSB) D9 Bridge 2, DAC bit 0 (LSB) D9 Fast-decay time bit 1 D10 Bridge 2, DAC bit 1 D10 Fast-decay time bit 2 D11 Bridge 2, DAC bit 2 D11 Fast-decay time bit 3 (MSB) D12 Bridge 2, DAC bit 3 D12 Master Clock Control bit 0 (LSB) D13 Bridge 2, DAC bit 4 D13 Master Clock Control bit 1 (MSB) D14 Bridge 2, DAC bit 5 (MSB) D14 Synchronous Rectification Control bit 0 (LSB) D15 Bridge 2, Phase D15 Synchronous Rectification Control bit 1 (MSB) D16 Bridge 2, Mode D16 Reserved D17 Range Select bit 0 D17 Reserved D18 Range Select bit 1 D18 Idle Mode
Dual Full-Bridge MOSFET DriverA3985 13Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com Applications Information Current Sensing To minimize inaccuracies in sensing the IPEAK current level caused by ground-trace IR drops, the sense resistor, RSENSEx, should have an independent return to the supply ground star point. For low-value sense resistors, the IR drops in the sense resistor PCB traces can be significant and should be taken into account. The use of sockets should be avoided as they can introduce variation in RENSE Sx due to their contact resistance. Thermal Protection All drivers are turned off when the junction temperature reaches 165°C typical. This is intended only to protect the A3985 from failures due to excessive junction temperatures. Thermal protection will not protect the A3985 from continu- ous short circuits. Thermal shutdown has a hysteresis of approximately 15°C. Circuit Layout Since this is a switch-mode application, where rapid current changes are present, care must be taken during layout of the application PCB. The following points are provided as guid- ance for layout. Following all guidelines will not always be possible. However, each point should be carefully considered as part of any layout procedure. Ground Connection Layout Recommendations: 1. Decoupling capacitors for the supply pins VBB, VREG, and VDD should be connected independently, close to the GND pin, and not to any ground plane. The decoupling capacitors should also be connected as close as possible to the corresponding supply pin. 2. If used, the oscillator timing resistor ROSC should be connected to the GND pin. It should not be connected to any ground plane, supply common, or the power ground. 3. The GND pin should be connected by an independent low- impedance trace to the supply common at a single point. 4. Check the peak voltage excursion of the transients on the LSS pin with reference to the GND pin using a close grounded (tip and barrel) probe. If the voltage at LSS exceeds the specified absolute maximum add additional clamping, capacitance, or both, between the LSS pin and the AGND pin. Other layout recommendations: 1. Gate charge drive paths and gate discharge return paths may carry transient current pulses. Therefore, the traces from GHxx, GLxx, Sxx, and LSSx should be as short as possible to reduce the inductance of the circuit trace. 2. Provide an independent connection from each LSS pin to the common point of each power bridge. It is not recom- mended to connect LSS directly to the GND pin. The LSS connection should not be used for the SENSE connection. 3. Minimize stray inductance by using short, wide copper runs at the drain and source terminals of all power FETs. This includes motor lead connections, the input power bus, and the common source of the low-side power FETs. This will minimize voltages induced by fast switching of large load currents. 4. Consider the use of small (100nF) ceramic decoupling capacitors across the source and drain of the power FETs to limit fast transient voltage spikes caused by trace inductance. The above are only recommendations. Each application is different and may encounter different sensitivities. Each design should be tested at the maximum current, to ensure any parasitic effects are eliminated.
Dual Full-Bridge MOSFET DriverA3985 14Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com Terminal List Table Number Name Description
1 C2A Phase 2 bootstrap capacitor drive A connection
2 GH2A Phase 2 high-side gate drive A
3 S2A Phase 2 motor connection A
4 GL2A Phase 2 low-side gate drive A
5 NC No internal connection
6 VREG Regulator decoupling capacitor connection
7 VBB Motor supply voltage
8 GL1A Phase 1 low-side gate drive A
9 S1A Phase 1 motor connection A
10 GH1A Phase 1 high-side gate drive A
11 C1A Phase 1 bootstrap capacitor drive A connection
12 C1B Phase 1 bootstrap capacitor drive B connection
13 GH1B Phase 1 high-side gate drive B
14 S1B Phase 1 motor connection B
15 GL1B Phase 1 low-side gate drive B
16 LSS1 Phase 1 low-side source connection
17 SENSE1 Phase 1 bridge current sense input
18 NC No internal connection
19 ENABLE Output enable
20 GND Ground
21 REF Reference voltage
22 NC No internal connection
23 OSC External clock input, ROSC resistor connection
24 NC No internal connection
25 VDD Logic supply voltage
26 NC No internal connection
27 SCK Serial Data Clock
28 STR Serial Data Strobe
29 SDI Serial Data Input
30 SDO Serial Data Output
31 WC Write Configuration Enable
32 SENSE2 Phase 2 bridge current sense input
33 LSS2 Phase 2 low-side source connection
34 NC No internal connection
35 GL2B Phase 2 low-side gate drive B
36 S2B Phase 2 motor connection B
37 GH2B Phase 2 high-side gate drive B
38 C2B Phase 2 bootstrap capacitor drive B connection
Dual Full-Bridge MOSFET DriverA3985 15Allegro MicroSystems, Inc. Worcester, Massachusetts 01615-0036 (508) 853-5000 www.allegromicro.com Allegro MicroSystems, Inc. reserves the right to make, from time to time, such de par tures from the detail spec i fi ca tions as may be required to permit improvements in the per for mance, reliability, or manufacturability of its products. Before placing an order, the user is cautioned to verify that the information being relied upon is current. Allegro products are not authorized for use as critical components in life-support devices or sys tems without express written approval. The in for ma tion in clud ed herein is believed to be ac cu rate and reliable. How ev er, Allegro MicroSystems, Inc. assumes no re spon si bil i ty for its use; nor for any in fringe ment of patents or other rights of third parties which may result from its use. Copyright©2005, 2006 AllegroMicrosystems, Inc. A 1.20 MAX .047 0.15 0.00 .006 .000 0.27 0.17 .011 .007 4.5 4.3 .177 .169 6.6 6.2 .260 .244 0.20 0.09 .008 .004 0.75 0.45 .030 .018 REF .039 9.8 9.6 .386 .378 CSEATING PLANE A B 38X 0.08 [.003] M C A B C0.10 [.004] 38X 0.50 .020 0.25 .010 5.9 NOM .232 0.30 NOM .012 36X 0.20 MIN .008 0.50 NOM .0201.85 NOM .073 GAUGE PLANE SEATING PLANE A Terminal #1 mark area Preliminary dimensions, for reference only (reference JEDEC MO-153 BD-1) Dimensions in millimeters U.S. Customary dimensions (in.) in brackets, for reference only Dimensions exclusive of mold flash, gate burrs, and dambar protrusions Exact case and lead configuration at supplier discretion within limits shown B Reference land pattern layout (reference IPC7351 TSSOP50P640X120-38M); adjust as necessary to meet application process requirements and PCB layout tolerances B