A22E OMRON | Alldatasheet
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Technical content
A22ECommon Note A22NE-PCommon Accessories and Tools Install in 22-dia. or 25-dia. Panel Cutout (When Using a Ring)
- Direct opening mechanism to open the circuit when the contact welds.
- Safety lock mechanism prevents operating errors.
- Lever for easily mounting and removing the Switch Blocks.
- Finger protection mechanism on Switch Unit provided as a standard feature.
- Use 25-dia. ring to install in 25-dia. panel cutouts. Types of Emergency Stop Pushbutton Switches Common Items For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Be sure to read the "Safety Precautions" on pages 15, 28, and 37. Emergency Stop Pushbutton Switches (22-dia. or 25-dia.) A22E/A22NE-P
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Emergency Stop Pushbutton Switches (22-dia. or 25-dia.) Screw Terminal Block types A22E Install in 22-dia. or 25-dia. Panel Cutout (When Using a Ring)
- Increase wiring efficiency with three-row mounting of Switch Units. (with non-lighted Switch Blocks, three Units can be mounted for multiple contacts).
- Mounted using either open-type (fork-type) or closed-type (round-type) crimp terminals.
- Oil-resistant to IP65 (non-lighted models) / IP65 (lighted models).
- A lock plate is provided as a standard feature to ensure that the control box and switch are not easily separated. Model Number Structure Lamp (lighted model only), Mounting Latches, Switch Block, and Lock Plate Be sure to read the "Safety Precautions" on pages 15 and 37. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. 1. Lighted/Non-lighted 4. Contacts 5. Configuration 3. LED Lamp voltage Lighting unit (Direct lighting) Lighting unit (Voltage-reduction lighting) 2. Operation Unit size (diameter)/Reset function Code Description None Non-lighted L Lighted * Code None B Configuration Switch only Note 1. NO: 1a-contact NC: 1b-contact 2. For details on the unit position, refer to the figure below. Switch with Integrated Control Box Code Size Description MP 40 dia. Pull-reset S 30 dia. Turn-resetM4 0 dia. L6 0 dia. Code Description Operating Voltage Lighted (LED) * None Non-lighted --- 6 A
12 A 12 VAC/DC
6 VAC/DC
24 A 24 VAC/DC
- Equipped with 24-VAC/DC LED. Code Operating Voltage T2 200 VAC T1 100 VAC * Lighted Emergency Stop Switches are available only for the medium (M). turn-reset models. 6. Configuration Code Configuration Neither “EMO” nor “EMS” printed, arrows engraved in red. “EMO” printed in white, arrows engraved in red. “EMO” and arrows printed in white. None EMO-RD EMO “EMS” and arrows printed in white.EMS EMS-RD “EMS” printed in white, arrows engraved in red. Lighted (LED) *
Description
(Example: A22EL-M-24A-01) Number of Switch Blocks Unit position Non-lightedCode Lighted NO NC 1 2 3 1 2 3 0 1 --- --- NC --- Lighting unit NC
11 NC NO Lighting unit NC
02 NC --- NC NC Lighting unit NC
12 NCNO NC
03 NC NC NC
--- NO ---
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Ordering Information
List of Models (Completely Assembled) Non-lighted Models (Without EMO/EMS Indication) * Models with Korean S-mark certification Note: Yellow cap models are also available (not for emergency stop use). Contact your OMRON representative. Non-lighted Models (With EMO/EMS Indication) * Models with Korean S-mark certification Note: The colors of switch blocks are as follows: NO (a-contact): Black NC (b-contact): Red The above illustration shows the 2NC (2b-contact) configuration. Operation Set Model Color of capAppearance Contact configuration (Number of switch blocks) 1NC (1) A22E-MP-01 Red 1NC, 1NO (2) A22E-MP-11 2NC (2) A22E-MP-02 1NC (1) A22E-S-01 * 1NC, 1NO (2) A22E-S-11 * 2NC (2) A22E-S-02 * 2NC, 1NO (3) A22E-S-12 * 3NC (3) A22E-S-03 * 1NC (1) A22E-M-01 * 1NC, 1NO (2) A22E-M-11 * 2NC (2) A22E-M-02 * 2NC, 1NO (3) A22E-M-12 * 3NC (3) A22E-M-03 * 1NC (1) A22E-L-01 * 1NC, 1NO (2) A22E-L-11 * 2NC (2) A22E-L-02 * Operation Set Model Color of capAppearance Contact configuration (Number of switch blocks) 1NC (1) A22E-M-01-EMO * Red A22E-M-01-EMO-RD 1NC, 1NO (2) A22E-M-11-EMO * A22E-M-11-EMO-RD 2NC (2) A22E-M-02-EMO * A22E-M-02-EMO-RD 2NC, 1NO (3) A22E-M-12-EMO * A22E-M-12-EMO-RD 3NC (3) A22E-M-03-EMO * A22E-M-03-EMO-RD 1NC (1) A22E-M-01-EMS * A22E-M-01-EMS-RD 1NC, 1NO (2) A22E-M-11-EMS * A22E-M-11-EMS-RD 2NC (2) A22E-M-02-EMS * A22E-M-02-EMS-RD 2NC, 1NO (3) A22E-M-12-EMS * A22E-M-12-EMS-RD 3NC (3) A22E-M-03-EMS * A22E-M-03-EMS-RD 40-dia. head Medium Pull-reset A22E-MP 30-dia. head Small Turn-reset A22E-S 40-dia. head Medium Turn-reset A22E-M 60-dia. Large Turn-reset A22E-L 40-dia. head Medium Turn-reset With EMO Indication 40-dia. head Medium Turn-reset With EMS Indication
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- Models with Korean S-mark certification Switch with Integrated Control Box Note: The A22Z-B101Y Control Box is used. * Models with Korean S-mark certification Operation Push-lock turn-reset system Color of capAppearance Contacts (Number of switch blocks) LED Lamp voltage Set Model 40-dia. head Push-lock Turn-reset Lighting unit (Direct lighting) A22E 1NC (1)
6 VAC/VDC A22EL-M-6A-01 *
12 VAC/VDC A22EL-M-12A-01 *
24 VAC/VDC A22EL-M-24A-01 *
1NC, 1NO (2)
6 VAC/VDC A22EL-M-6A-11 *
12 VAC/VDC A22EL-M-12A-11 *
24 VAC/VDC A22EL-M-24A-11 *
2NC (2)
6 VAC/VDC A22EL-M-6A-02 *
12 VAC/VDC A22EL-M-12A-02 *
24 VAC/VDC A22EL-M-24A-02 *
40-dia. head Push-lock Turn-reset Lighting unit (Voltage- reduction lighting) A22E 1NC (1) 100 VAC A22EL-M-T1-01
200 VAC A22EL-M-T2-01
1NC, 1NO (2) 100 VAC A22EL-M-T1-11
200 VAC A22EL-M-T2-11
2NC (2) 100 VAC A22EL-M-T1-02
200 VAC A22EL-M-T2-02
Appearance Contact configuration (Number of switch blocks) Model 1NC (1) A22E-M-01B * 1NC, 1NO (2) A22E-M-11B * 2NC (2) A22E-M-02B *
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combination for models that are not available as assembled Units. These can also be used as inventory for maintenance parts. * Up to three Switch Blocks can be mounted for multiple contacts. Operation Unit Mounting Latches Non-lighted Switch Blocks * Lock Plate Operation Unit Lighted LED Lamp LED Lock Plate Switch Blocks + Lighting unit Screw Terminal BlockScrew Terminal Block
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Note: For a model with a Lighting unit (Voltage-reduction lighting), use the A22-24AR. Sealing capability IP65 oil-resistant models Function Size Small (30 dia.) Medium (40 dia.) Large (60 dia.) Pull-reset --- A22E-MP --- Turn-reset A22E-S A22E-M A22E-L A22E-M-EMO A22E-M-EMO-RD A22E-M-EMS A22E-M-EMS-RD Sealing capability IP65 Function Size Medium (40 dia.) Turn-reset A22EL-M Appearance LED light Rated voltage Model Red Standard
6 VAC/VDC A22-6AR
12 VAC/VDC A22-12AR
24 VAC/VDC A22-24AR
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Non-lighted / Direct lighting Voltage-reduction lighting (100 VAC, 200 VAC) Note: For a model with a Lighting unit (Voltage-reduction lighting), use the A22-24AR. Classification Appearance Non-lighted Direct lighting Contact specifications/ Configuration (Number of switch blocks) Model Model For Standard loads 1NC (1) A22-01M A22L-01M 1NC, 1NO (2) A22-11M A22L-11M 2NC (2) A22-02M A22L-02M Classification Appearance
100 VAC, Lighted 200 VAC, Lighted
Configuration (Number of switch blocks) Model Model For Standard loads 1NC (1) A22L-01M-T1 A22L-01M-T2 1NC, 1NO (2) A22L-11M-T1 A22L-11M-T2 2NC (2) A22L-02M-T1 A22L-02M-T2
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Accessories (Order Separately) Note: For details on the accessories common to the screw terminal block types and push-in plus terminal block types, refer to "Common Accessories and Tools (Order Separately)" on page 32. Item Appearance Contact specifications Model Remarks Switch Blocks (one contact) 1NO (Black) Standard load A22-10 Provided as standard. Order Switch Blocks only when adding or replacing them. Microload A22-10S 1NC (Red) Standard load A22-01 Microload A22-01S Switch Blocks (two contacts) 2NO (Black) Standard load A22-20 Order Switch Blocks only when adding or replacing them. Microload A22-20S 2NC (Red) Standard load A22-02 Microload A22-02S 1NC + 1NO Contact (Black/ Red) Standard load A22-11 Microload A22-11S Lighting unit Direct lighting A22-TN Used when changing the lighting method.Voltage-reduction lighting
100 VAC A22-T1
200 VAC A22-T2
Mounting Latches --- A22-3200 Provided as standard. Order Mounting Latches only when mounting Switch Blocks or Lighting Units that are purchased individually. Lock Plate --- A22Z-3380 Use to fix the lever on the Switch. Control Boxes (Enclosures) One hole, yellow box A22Z-B101Y Material: Polycarbonate resin. The A22Z-B101Y does not support 2NO, 2NC, or 1NC + 1NO two- contacts Switch Blocks. A22Z-B201Y
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Certified Standard Ratings
- UL, cUL (File No. E41515)
6 A at 220 VAC, 10 A at 110 VAC
- TÜV (EN60947-5-1) (Low Voltage Directive)
3 A at 220 VAC
- CCC (GB14048.5) 3 A at 240 VAC, 1.5 A at 24 VDC Certified Standards Note: Only models with NC contacts have a direct opening mechanism. *1. UL-certification for CSA C22.2 No. 14 has been obtained. Certification has been obtained for individual Switch Blocks and Lighting Units. *2. Some models have been certified. Ratings Contacts (Standard Load) Note: 1. Rated current values are determined according to the testing conditions. The above ratings were obtained by conducting tests under the following conditions. (1) Ambient temperature: 20°±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 20 operations/minute 2. Minimum applicable load: 10 mA at 5 VDC LED Lamp Voltage-reduction lighting Characteristics *1. With no icing or condensation. *2. The degree of protection from the front of the panel. *3. The degree of protection is IP65 even with an integrated control box, but the system is not oil resistant. Certification body Standards File No. UL *1 UL508, C22.2 No.14 E41515 TÜV SÜD EN60947-5-1 (Certified direct opening), EN60947-5-5 Consult your OMRON representative for details. CQC (CCC) GB14048.5 2003010303070635 KOSHA *2 EN60947-5-1 Consult your OMRON representative for details. Rated carry current (A) Rated voltage (V) Rated current (A) AC15 (Inductive load) AC12 (Resistive load) DC13 (Inductive load) DC12 (Resistive load)
24 VAC 10 10
--- ---
110 VAC 5 10
220 VAC 3 6
380 VAC 2 3
440 VAC 1 2
24 VDC
--- --- 1.5 10 110 VDC 0.5 2 220 VDC 0.2 0.6 380 VDC 0.1 0.2 Rated voltage Operating voltage Current value
6 VAC/VDC 6 VAC/VDC ± 5%
Approx. 8 mA12 VAC/VDC 12 VAC/VDC ± 5%
24 VAC/VDC 24 VAC/VDC ± 5%
Rated voltage Operating voltage Rated current Applicable lamp (BA9S/Base: 13)
110 VAC 100 VAC
(95 to 115 V) Approx. 8 mA LED lamp A22-24A@
220 VAC 200 VAC
(190 to 230 V) Type Turn-reset Pull-reset Item Non-lighted model Lighted model Non-lighted model Allowable operating frequency Mechanical 30 operations/minute (One operation consists of set and reset operations.) Electrical 30 operations/minute (One operation consists of set and reset operations.) Insulation resistance 100 MΩ min. (at 500 VDC) Contact resistance 100 mΩ max. (initial value) Dielectric strength Between terminals of same polarity 2,500 VAC, 50/60 Hz for 1 min. Between each terminal and ground 2,500 VAC, 50/60 Hz for 1 min. Vibration resistance 10 to 55 Hz, 1.5-mm double amplitude (contact separation within 1 ms) Shock resistance Destruction 1000 m/s2 Malfunction 250 m/s2 max. (contact separation within 1 ms) Durability Mechanical 300,000 operations min. (One operation consists of set and reset operations.) Electrical 300,000 operations min. (One operation consists of set and reset operations.) Ambient operating temperature *1 -20 to +70°C -20 to +55°C -20 to +70°C Ambient operating humidity 35 to 85% RH Ambient storage temperature -40 to +70°C Degree of protection IP65 (oil-resistant) *2 *3 IP65 *2 IP65 (oil-resistant) *2 *3 Electric shock protection class Class II PTI (tracking characteristic) 175 Degree of contamination 3 (EN60947-5-1) Minimum direct opening stroke 11 mm Minimum direct opening force 45 N Conditional short-circuit current 100 A (EN 60947-5-1) Weight (for a 40-dia. head 1NC/1NO Operation Unit) Approx. 65 g Approx. 80 g Approx. 100 g
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- Rotation torque value. Terminal Arrangement (BOTTOM VIEW) Terminal connection Note: The above terminal connection diagrams are examples of the number of contacts. Terminal wiring drawings of two-contact Switch Units Item Turn-reset Pull-reset Total travel force (TTF) 44.1 N max. 58.8 N max. Return force (RF) 0.25 N·m * max. 58.8 N max. Total travel (TT) 10 ±1 mm 5.5 ±1 mm Non-lighted (two contacts) Non-lighted (three contacts) Lighted (two contacts) Type Terminal Connection (BOTTOM VIEW) 1NC, 1NO (two contacts) 2NC (two contacts) 2NC, 1NO (three contacts) 3NC (three contacts) Non-lighted Lighted with Direct lighting Lighted with Voltage-reduction lighting 16.7 20.7 Switch BlocksM3.5 screws OPEN LOC Switch Blocks 16.7 22
10 Switch Blocks
X X X X AB Type Terminal Connection (BOTTOM VIEW) 2NC (two contacts) 2NO (two contacts) 1NC, 1NO (two contacts) A B 22 24
A22EA22NE-PCommon Note Common Accessories and Tools Structure and Nomenclature Dimensions (Unit: mm) Non-lighted Models Note: Unless otherwise specified, a tolerance of ±0.8mm applies to all dimensions. A22E-MP A22E-S A22E-M A22E-L Color: Red Non-lighted LED lighting Light source
- LED Lamp Mounting Latches Switch Blocks Lighting unit Contact Ratings
10 A at 100 VAC (resistive load)
10 A at 24 VDC (resistive load)
Lighted (Direct lighting) Lighted (Voltage-reduction lighting) Lock Plate (Attached with the Operation Unit) (Refer to the "Mounting the Lock Plate" on page 15 for use.) Operation Unit Lamp Switch 1.8 5.9 0.5 32 54.7 40 dia. 34 Medium Push-pull (40-dia.) 1.8 5.9 0.5 32 54.7 3430 dia. Small Turn-reset (30-dia.) 1.5 2 5.9 1.8 0.5 54.7 41.2 18.5 6.5 40 dia. 34 Note: The dimensions are the same as for EMO/EMS indication models. Medium Turn-reset (40-dia.) 1.8 5.9 0.5 32 54.7 60 dia. 34 Large Turn-reset (60-dia.)
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Note: Unless otherwise specified, a tolerance of ±0.8mm applies to all dimensions. Accessories (Order Separately) Control Box Control Box Note: For details on the accessories common to the screw terminal block types and push-in plus terminal block types, refer to "Common Accessories and Tools (Order Separately)" on page 32. Lighted Model Switch dimensions when mounted to a 2NO (2NC) one-piece switch block A22EL-M LED Lamp A22-6@, 12@, 24@ 1.5 2 5.9 1.8 0.5 54.7 41.2 18.5 6.5 40 dia. 34 Medium Turn-reset (40-dia.) 72.7 57.8 44 24 Note: The operation unit is an example for the A22E-M. 10.6 dia. 9.5 dia. 20±1.5 BA9S/13Model indication 6.3 2-R3 4.3 16±1 dia. (Bottom lead draw-out hole) Two, mounting holes 4-4×38 tapping screw 22.1± 0.3 0.1 dia. 10 (10×36) 0.6 depression 20.5±0.1 2.8±0.1 Two, 21 dia. (Side lead draw-out hole) 69.5 A22Z-B101Y (1-hole) Cable Draw-out Hole (Top View) Mounting Hole Two, 19±1 dia. (Bottom lead draw-out hole) Two, mounting holes Four, M4 Screws 22.1± 0.3 0.1 dia. 10 (10×36) 0.6 depression 2.8±0.1 20.5±0.1 Two, 21 dia. (Side lead draw-out hole) 30.5 6.3 2-R3 4.3 A22Z-B201Y (1-hole) Cable Draw-out Hole (Top View) Mounting Hole
A22EA22NE-PCommon Note Common Accessories and Tools Installation Mounting to the Panel Assembling the Cap (1) Preparing the Panel (2) Mounting the Operation Unit on the Panel
- The panel dimensions are shown below.
- The panel thickness must be 1 to 5 mm.
- Always use a 25-mm-dia. A22Z-R25 Lock Ring for a 25-mm-dia. hole. IP65 degree of protection will be lost if the 25-mm-dia. Lock Ring is not used because of the larger size of a 25-mm-dia. hole.
- When painting or coating the panel, make sure that the specified panel dimensions apply to the panel after painting or coating.
- Insert the Operation Unit from the front surface of the panel, insert the Lock Ring and the mounting Ring from the terminal side, then tighten the Ring. Before tightening, check that the rubber washer is present between the Operation Unit and the panel.
- Align the Lock Ring with the groove in the casing, then insert the Lock Ring so that its edge is located on the panel side.
- Tighten the mounting nut at a torque of 0.98 to 1.96 N·m.
- When using a Lock Ring, replace with the supplied Lock Ring, insert the projecting part into the lock slot, and then tighten the mounting Ring. (3) Mounting the Switch on the Operation Unit
- Insert the Operation Unit into the Switch Unit, aligning the arrow mark inscribed on the Case with the lever on the Switch Blocks, then move the lever in the direction indicated by the arrow in the following figure. (4) Removing the Switch Emergency Stop Switch
- Insert the protrusion of the Tightening Wrench (A22Z-3905) into the Cap slot and then turn to remove the Cap. 22.3 dia.+0.4 0 25 dia.+0.5 22.3 dia.+0.4 24.1 +0.4 3.2 R0.8 max. With Lock Ring Without Lock Ring +0.2 Hold here Mounting Ring Lock Ring Rubber Washer Panel Panel Lock Ring Projecting part 1. When the panel cutout dimension is 25 dia., remove the supplied rubber washer and mount the 25-dia. Ring as shown below. (Since the A22Z-R25 is not attached to the main body, order separately.) When using a Legend Plate (Order Separately), do not remove the rubber washer. 22 dia. 22.3 dia. 25 dia. 25 dia. 22.3 dia. 0.5 1.3 Panel Lock Ring Mounting Ring 25-dia. Ring (A22Z-R25) Operation Unit Rubber washer (mounted to Operation Unit) When not using a Legend Plate, remove the rubber washer. (If required) Legend Plates for Emergency Stop (order separately) 2. When the panel cutout dimension is 30 dia., use resin attachment A22Z-A30. Since it is not attached to the main body, order separately. Operation Unit Rubber washer (mounted to Operation Unit) 30-dia. Resin Attachment (A22Z-A30) Rubber washer (included) Mounting panel Lock Ring Mounting Ring Lever Arrow mark Operation Unit
- Move the lever in the direction indicated by the arrow in the following figure, then pull the Operation Unit or the Switch Blocks. Since the lever has a hole with an inside diameter of 6.5 mm, the lever can be moved in the specified direction by inserting a screwdriver into the hole and then moving the screwdriver. Screwdriver Cap slot Protrusion
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Installing/Replacing the LED Lamp Control Box (Enclosure) Installing/Removing the Switch Blocks Wiring Installing/Replacing on the Switch
- Grip the lamp with your fingers, then rotate the lamp while pressing it against the Switch. (1) Mounting the Switch (2) Creating a Cable Port Hole (3) Securing the Connector Cable The Standard-size Legend Plate Frame can be mounted. Mount the Frame as shown in the following diagram. Mount the Switch in the same way as for an ordinary panel. Place the tip of a screwdriver on the surface where the cable port hole is to be created with the cover attached and strike the screwdriver to punch a hole. Attempts to punch a hole on the other side of the case will damage the Box. 1. Insert the connector into the cable port hole in the Box and secure with the Mounting Ring inside the box. 2. Pass the tightening cap through the cable, insert the cable into the connector, and tighten the tightening cap to secure the cable. (1) Installing the Switch Blocks (2) Removing the Switch Blocks Wiring Round Crimp Terminals
- Hook the small protrusion on the Mounting Latch into the groove on the other side of the lever, then push up the Switch Block in the direction indicated by the arrow in the figure below.
- Insert a screwdriver between the Mounting Latch and the Switch Block, then push down the screw- driver in the direction indicated by the arrow in the following figure.
- Loosen the terminal screw from the Switch Unit until it completely comes off the groove, insert a screwdriver as shown in the following figure, then push up the washer in the direc- tion indicated by the arrow to temporarily secure it. Now, a round crimp terminal can be con- nected. After inserting the terminal, tighten the screws to complete wiring. Snap-in Legend Plate Mounting RIng Rubber washer Connector Outside Inside Box Cable Tightening cap Cable diameter (mm) Connector 7 to 9 dia. A22Z-3500-1 9 to 11 dia. A22Z-3500-2 Switch Blocks Mounting Latches Lever Protrusion Screwdriver Use either of the following screwdrivers. Flat-head screwdriver 3 to 6 mm 3 to 6 mm dia.Phillips screwdriver Screwdriver Washer Screw
A22EA22NE-PCommon Note Common Accessories and Tools Safety Precautions Be sure to read the precautions for All PushButton Switches in the website at:http://www.ia.omron.com/. Indication and Meaning for Safe Use If the Operation Unit is separated from the Socket Unit, the equipment will not stop, creating a hazardous condition. Secure the lever on the Socket Unit by using the A22Z-3380 Lock Plate so that the Operation Unit cannot be easily separated from the Socket Unit. (Refer to “Mounting the Lock Plate” at the below.) Mounting the Lock Plate 1. Confirm that the lever on the Mounting Latch is on the side where the Operation Unit is secured and then insert the protrusion on the Lock Plate into the hole in the lever on the Mounting Latch. 2. Press the hole on the Lock Plate onto the protrusion on the Mounting Latch until it clicks into place. Wiring
- Terminal screws must be Phillips or slotted M3.5 screws with a square washer.
- The tightening torque is 1.08 to 1.27 N·m.
- Single wires, stranded wires, and crimp terminals can be connected to the Switch.
- Applicable Wiring Materials: Twisted strands: 2 mm2 max. Solid wire: 1.6 mm dia. max.
- After wiring the Switch, maintain an appropriate clearance and creepage distance. LED Lamps
- The LED current-limiting resistor is built-in, so internal resistance is not required.
- If commercially available LEDs are used, select the ones that meet the following conditions: Base: BA9S/13 Overall length: 26 mm max. Power consumption: 2.6 W max. When DC-specific LEDs are used, wire the Switch so that the X1 terminal is positive.
- Mis-lighting of the LED The LED lights with approx. 0.1 mA or less of micro-current. Take a countermeasure like adding a resistor to prevent mis-lighting in parallel to the LED. The micro-current varies with the machine (leak current or stray capacity between cables, etc.). Select resistance value and allowable power consumption that meet the actual current.
- Do not use a lamp that does not satisfy the rating. Using the Microload Contact failure may occur if a Switch designed for a standard load is used to switch a microload. Use Switches within the application ranges shown in the following graph. Even within the application range, insert a contact protection circuit, if necessary, to prevent the reduction of life expectancy due to extreme wear on the contacts caused by loads where inrush current occurs when the contact is opened and closed. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (λ 60) (conforming to JIS C5003). The equation, λ 60 = 0.5 x 10−6/time indicates that the estimated malfunction rate is less than 1/2,000,000 with a reliability level of 60%. Be sure to read the "Safety Precautions" on page 37. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage. Precautions for Safe Use Supplementary comments on what to do or avoid doing, to use the product safely. Caution Precautions for Correct Use CAUTION Lever Operation Unit Mounting Latch Lock Plate Naked Crimp Terminals 8 mm max. 16.0 mm max. 8 mm dia. max. 16.0 mm max. Crimp Terminals with Insulating Sheaths 20.2 mm max. 8 mm max. 20.2 mm max. 8 mm dia. max. LED lamp R:10kΩ (1W) Bleeder resistor (Circuit example) In case of using 24 VAC/VDC, Direct lighting Invalid area 0.1 1 10 100 1,000 10 mA1 mA 0.16 mA 1.6 mA 100 mA Voltage (V) Microload area Area of use Standard load area Current (mA)
16 A22EA22NE-PCommon Accessories and Tools Common Note
Emergency Stop Pushbutton Switches (22-dia. or 25-dia.) with Push-In Plus technology A22NE-P Install in 22-dia. or 25-dia. Panel Cutout (When Using a Ring)
- The small size of the control panel is realized by conserving space and changing the direction of the wiring.
- Since there is no looseness in the wiring, there is a reduction in the maintenance efforts.
- A lock lever mechanism that can be easily operated is adopted.
- A maximum of up to six contact points can be combined together in the contact-point configuration.
- Oil-resistant to IP65 (non-lighted models) / IP65 (lighted models). Model Number Structure Lamp (lighted model only), Mounting Latches, Lighting Units (lighted model only), and Switch Block. Be sure to read the "Safety Precautions" on pages 28 and 37. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. 2. Reset function 4. Contacts 5. LED lamp voltage 1. Operation Unit size (diameter) Code Description None Turn-reset PP u ll-reset * Code Description LED Lamp Voltage Lighted (LED) * N Non-lighted --- A B * Lighting color is red. * The pull-reset type is only available on the 40 dia. Operation Unit, non-lighted type. Not available on lighted types. A22NE- - -- 6 542 1 6. Others Code Configuration None Standard B * Built-in control box * One-contact unit type. 3. Contact specification/Terminal specification Code Description P Standard load/Push-in plus terminal block Code Description S3 0 dia. M4 0 dia. L 60 dia. C D E
12 VAC/DC
24 VAC/DC
Note 1. NO: 1a-contact NC: 1b-contact 2. For details on the unit position, refer to the figure below. Code Number of Switch Blocks Unit position Non-lighted Lighted NO NC 1 2 3 1 2 3 002 0 1 --- --- NC --- Lighting unit NC 102 1 1 NC NO Lighting unit NC 202 0 2 NC --- NC NC Lighting unit NC 212 1 2 NC NO NC 222 0 3 NC NC NC --- NO --- (Example: A22NE-M-P102-N)
A22EA22NE-PCommon Note Common Accessories and Tools Switch with Integrated Control Box Operation Set Model Color of capAppearance Contact configuration (Number of switch blocks) 1NC (1) A22NE-MP-P002-N Red 1NC, 1NO (2) A22NE-MP-P102-N 2NC (2) A22NE-MP-P202-N 2NC, 1NO (3) A22NE-MP-P212-N 3NC (3) A22NE-MP-P222-N 1NC (1) A22NE-S-P002-N 1NC, 1NO (2) A22NE-S-P102-N 2NC (2) A22NE-S-P202-N 2NC, 1NO (3) A22NE-S-P212-N 3NC (3) A22NE-S-P222-N 1NC (1) A22NE-M-P002-N 1NC, 1NO (2) A22NE-M-P102-N 2NC (2) A22NE-M-P202-N 2NC, 1NO (3) A22NE-M-P212-N 3NC (3) A22NE-M-P222-N 1NC (1) A22NE-L-P002-N 1NC, 1NO (2) A22NE-L-P102-N 2NC (2) A22NE-L-P202-N 2NC, 1NO (3) A22NE-L-P212-N 3NC (3) A22NE-L-P222-N Operation Set Model Color of capAppearance Contacts (Number of switch blocks) LED lamp voltage 1NC (1)
6 VAC/VDC
1NC, 1NO (2) A22NE-M-P102-A 2NC (2) A22NE-M-P202-A 1NC (1)
12 VAC/VDC
1NC, 1NO (2) A22NE-M-P102-B 2NC (2) A22NE-M-P202-B 1NC (1)
24 VAC/VDC
1NC, 1NO (2) A22NE-M-P102-C 2NC (2) A22NE-M-P202-C 1NC (1) 100, 110, 120 VAC A22NE-M-P002-D 1NC, 1NO (2) A22NE-M-P102-D 2NC (2) A22NE-M-P202-D 1NC (1) 220, 230, 240 VAC A22NE-M-P002-E 1NC, 1NO (2) A22NE-M-P102-E 2NC (2) A22NE-M-P202-E Appearance Contact configuration (Number of switch blocks) Model 1NC (1) A22NE-M-P002-N-B 1NC, 1NO (2) A22NE-M-P102-N-B 2NC (2) A22NE-M-P202-N-B 40-dia. head Medium Pull-reset A22NE-MP-P@@2-N 30-dia. head Small Turn-reset A22NE-S-P@@2-N 40-dia. head Medium Turn-reset A22NE-M-P@@2-N 60-dia. Large Turn-reset A22NE-L-P@@2-N 40-dia. head Medium Turn-reset A22NE-M-P@@2-A 40-dia. head Medium Turn-reset A22NE-M-P@@2-B 40-dia. head Medium Turn-reset A22NE-M-P@@2-C 40-dia. head Medium Turn-reset A22NE-M-P@@2-D 40-dia. head Medium Turn-reset A22NE-M-P@@2-E
18 A22EA22NE-PCommon Accessories and Tools Common Note
them in combination for models that are not available as assembled Units. These can also be used as inventory for maintenance parts. * Up to three Switch Blocks can be mounted for multiple contacts. Operation Unit Operation Unit Non-lighted Lighted Switch Blocks * LED Lamp Mounting Latches Push-in Plus Terminal Block Push-in Plus Terminal Block Switch Blocks + Lighting Unit
A22EA22NE-PCommon Note Common Accessories and Tools Operation Unit Non-lighted Lighted LED lamp Sealing capability IP65 oil-resistant models Function Size Small (30 dia.) Medium (40 dia.) Large (60-dia.) Pull-reset --- A22NE-MP-N --- Turn-reset A22NE-S-N A22NE-M-N A22NE-L-N A22NE-MRO-N A22NE-MRO-N-RD A22NE-MRS-N A22NE-MRS-N-RD Sealing capability IP65 Function Size Medium (40 dia.) Turn-reset A22NE-M-L Appearance LED light Rated voltage Model Remarks Red
6 VAC/VDC A22NZ-L-RA
exclusive use with the A22N and the A22NE-P. These are provided with the completely assembled set of lighted models. Order LED lamps only when replacing them.
12 VAC/VDC A22NZ-L-RB
24 VAC/VDC A22NZ-L-RC
100, 110, 120 VAC A22NZ-L-RD 200, 220, 230, 240 VAC A22NZ-L-RE
20 A22EA22NE-PCommon Accessories and Tools Common Note
Accessories (Order Separately) Note: For details on the accessories common to the screw terminal block types and push-in plus terminal block types, refer to "Common Accessories and Tools (Order Separately)" on page 32. * The A22NZ-A-B01Y Control Box cannot be used in combination with the A22Z-3476-1 90-dia. Legend Plates for Emergency Stop or the A22Z- EG@ E-stop Shrouds. Item Appearance Contact specifications Model Remarks Switch Blocks (one contact) 1NO (Blue) Standard load A22NZ-S-P1AN Provided as standard. Order Switch Blocks only when adding or replacing them.1NC (Red) Standard load A22NZ-S-P1BN Switch Blocks (two contacts) 2NC (Red) Standard load A22NZ-S-P2BN Order Switch Blocks only when adding or replacing them.1NO/1NC (White) Standard load A22NZ-S-P2CN Lighting unit
6 VAC/VDC A22NZ-T-APN
These are provided with the completely assembled set of lighted models. Order Lighting Units only when replacing them.
12 VAC/VDC A22NZ-T-BPN
24 VAC/VDC A22NZ-T-CPN
100, 110, 120 VAC A22NZ-T-DPN 200, 220, 230, 240 VAC A22NZ-T-EPN Mounting Latches --- A22NZ-H-02 This Mounting Latch is for exclusive use with the A22NE-P. It is provided with the completely assembled set. Order Mounting Latches only when mounting Switch Blocks or Lighting Units that are purchased individually. Control Boxes (Enclosures) One hole, yellow box A22NZ-A-B01Y Material: Polycarbonate resin. Can be used only with a one- contact Switch Block.
A22EA22NE-PCommon Note Common Accessories and Tools Specifications Certified Standard Ratings
- UL508 (File No. E76675), CSA C22.2 No.14
6 A at 240 VAC, 10 A at 120 VAC
- TÜV (EN60947-5-1) - Certified direct opening - (EN60947-5-5) AC-15 3 A at 240 VAC DC-13 4 A at 24 VDC
- CCC (GB14048.5) AC-15 3 A at 240 VAC DC-13 4 A at 24 VDC Applicable Standards UL1059, UL486E (Push-in Plus Terminal Block Types) Note: Use a 10 A fuse type gI or gG that conforms to IEC60269 as a short-circuit protection device. This fuse is not provided in the main unit. Certified Standards Note: Only models with NC contacts have a direct opening mechanism. * UL-certification for CSA C22.2 No. 14 has been obtained. Ratings Contacts (Standard Load) Note: 1. The above ratings were obtained by conducting tests under the following conditions. (1) Ambient temperature: 20°±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 30 operations/minute 2. Minimum applicable load: 10 mA at 5 VDC (Resistive load) The operating range may vary depending on the usage conditions and type of load. LED Lamp Certification body Standards File No. UL * UL508, C22.2 No.14 E76675 TÜV SÜD EN60947-5-1 (Certified direct opening), EN60947-5-5 Consult your OMRON representative for details. CQC (CCC) GB14048.5 2017010305959182 Rated insulation voltage (V) Rated carry current (A) Rated voltage (V) Rated current (A) AC15 (Inductive load) AC12 (Resistive load) DC13 (Inductive load) DC12 (Resistive load) 600 10
--- ---
120 VAC 6 10
240 VAC 3 6
380 VAC 1.9 2 440 VAC 1.6 2 --- --- 120 VDC 1.1 2.2 240 VDC 0.55 1.1 Rated voltage Operating voltage Current value 6 VAC/VDC 6 VAC/VDC ± 10% Approx. 11 mA 12 VAC/VDC 12 VAC/VDC ± 10% Approx. 12 mA 24 VAC/VDC 24 VAC/VDC ± 10% Approx. 12 mA
100 VAC 100 VAC ± 10%
Approx. 12 mA110 VAC 110 VAC ± 10%
120 VAC 100 VAC to 130 VAC
200 VAC 200 VAC ± 10%
Approx. 12 mA
220 VAC 220 VAC ± 10%
230 VAC 230 VAC ± 10%
240 VAC 220 VAC to 250 VAC
22 A22EA22NE-PCommon Accessories and Tools Common Note
*1. State when an LED is not added between terminals of the same polarity on a lighting unit. Does not apply to lighted-type 100 to 200 V lighting units. *2. With no icing or condensation. *3. The degree of protection from the front of the panel. *4. The degree of protection is IP65 even with an integrated control box, but the system is not oil resistant. Operating Characteristics * Rotation torque value. Terminal Arrangement (BOTTOM VIEW) Type Turn-reset Pull-reset Item Non-lighted model Lighted Model Non-lighted model Allowable operating frequency Mechanical 30 operations/minute or less (One operation consists of set and reset operations.) Electrical 30 operations/minute or less (One operation consists of set and reset operations.) Insulation resistance *1 100 MΩ min. (at 500 VDC) Contact resistance 100 mΩ max. (initial value) Dielectric strength Between terminals of same polarity *1 2,500 VAC, 50/60 Hz 1 minute (initial value) Between each terminal and ground 2,500 VAC, 50/60 Hz 1 minute (initial value) Vibration resistance Malfunction 10 to 55 Hz, 1.5 mm double amplitude (contact separation within 1 ms) Shock resistance Malfunction 250 m/s2 max. (contact separation within 1 ms) Durability Mechanical 300,000 operations min. (One operation consists of set and reset operations.) Electrical 300,000 operations min. (One operation consists of set and reset operations.) Ambient operating temperature *2 -20 to +70°C -20 to +55°C -20 to +70°C Ambient operating humidity 35 to 85% RH Ambient storage temperature *2 -40 to +70°C Degree of protection*3 IP65 (oil-resistant) *4 IP65 IP65 (oil-resistant) *4 Electric shock protection class Class II PTI (tracking characteristic) 175 Degree of contamination 3 (EN 60947-5-1) Minimum direct opening stroke 11 mm Minimum direct opening force 45 N Conditional short-circuit current 100 A (EN 60947-5-1) Wight (for a 40-dia. head 1NC/1NO Operation Unit) Approx. 55g Approx. 60g Approx. 85 g Item Turn-reset Pull-reset Total travel force (TTF) 45 N max. 60 N max. Return force (RF) 0.25N·m * max. 60 N max. Total travel (TT) 10 ±1 mm 5.5 ±1 mm Non-lighted (two contacts) Non-lighted (three contacts) Lighted (two contacts) Terminal (insertion) hole Lock lever(17.6°) (20°) 31.9 Switch Blocks Lock lever Terminal (insertion) hole (17.6°) (20°) 31.9 Switch Blocks Lock lever Lighting unit Terminal (insertion) hole (17.6°) (20°) 31.9 Switch Blocks
A22EA22NE-PCommon Note Common Accessories and Tools Terminal connection Note: The above terminal connection diagrams are examples for 1NO, 1NC (two contacts), or 2NC (two contacts). Terminal wiring drawings of two-contact Switch Units Structure and Nomenclature Type Terminal Connection (BOTTOM VIEW) 1NC, 1NO (two contacts) 2NC (two contacts) 2NC, 1NO (three contacts) 3NC (three contacts) Non-lighted Lighted NC NO NC NC NC NO NC NC NC NC 2 X2 X X BA Type Terminal Connection (BOTTOM VIEW) 2NC (two contacts) 1NC, 1NO (two contacts) A B 12 14 Color: Red Non-lighted LED lighting Light source
- LED Lamp Mounting Latches Switch Blocks Lighting unit Contact Ratings
6 A at 240 VAC
10 A at 120 VAC
Lighted (LED) Operation Unit Lamp Switch
24 A22EA22NE-PCommon Accessories and Tools Common Note
Dimensions (Unit: mm) Non-lighted Models Note: Unless otherwise specified, a tolerance of ±0.8mm applies to all dimensions. Dimensions when a two-contact Switch Block is attached A22NE-MP-P@@2-N A22NE-S-P@@2-N A22NE-M-P@@2-N A22NE-L-P@@2-N Lighted Model A22NE-M-P@@2-@ 1.8 5.9 0.5 32 39.5 40 dia. 42.5 Pull-reset (40-dia.) 1.8 5.9 0.5 32 39.5 30 dia. 42.5 Small Turn-reset (30-dia.) 1.8 5.9 0.5 32 39.5 40 dia. 42.5 Note: The dimensions the same even if the Operation Unit is replaced with the A22NE-MR@-N or the A22NE-MR@-N-RD. Medium Turn-reset (40-dia.) 60 dia. 1.8 5.9 0.5 32 39.5 42.5 Large Turn-reset (60-dia.) 40 dia. 1.8 5.9 0.5 32 39.5 42.5 Medium Turn-reset (40-dia.) 40 dia. 0.5 1.8 5.9
A22EA22NE-PCommon Note Common Accessories and Tools Accessories (Order Separately) Switch Block with Push-In Plus technology Note: For details on the accessories common to the screw terminal block types and push-in plus terminal block types, refer to "Common Accessories and Tools (Order Separately)" on page 32. 47.6 23.8 16.4 9.9 Switch Block (one contact) A22NZ-S-P1@N 47.6 39.3 31.9 9.9 Switch Block (two contacts) A22NZ-S-P2@N 47.6 26.4 23.8 16.4 12 dia. 9.9 Lighting unit A22NZ-T-@PN 51.3 17.1 R29.5 Mounting Latches A22NZ-H-02 24.3 9.8 dia. 9 dia. LED Lamp A22NZ-L-@@ 22.3 dia. 3.2 3.2 24.2 24.2 Four, M4 Phillips binding screws 18.5 59.9 Two, 21.4 dia. (Side lead hole) Cover (Y ellow) Case (Black) Two, 14-dia. (Bottom lead hole) Four, 3.7-dia. (M4-tapped holes) Two, 4.4-dia. (oval mounting hole) 5.4 Control Box A22NZ-A-B01Y
26 A22EA22NE-PCommon Accessories and Tools Common Note
(1) Preparing the Panel (3) Mounting the Operation Unit on the Panel Panel hole dimension and panel thickness
- If outer surface treatment such as coating is performed for the panel, the panel dimensions after outer surface treatment must meet the specified panel dimensions. When using a A22Z-3360 (Order Separately) Lock Ring For 25-dia.
- Use the A22Z-R25 (Order Separately) rubber ring.
- Do not tighten the Mounting Nut more than necessary using tools such as pointed-nose pliers.
- Doing so will damage the Mounting Nut. (The tightening torque of the Mounting Nut is 1.0 to 2.0 N·m.) Tightening Wrench: A22Z-3905 Panel Hole of 22.3-mm Diameter
- Insert the Operation Unit from the front of the panel, insert the Lock Ring and Mounting Nut from the back of the panel, and tighten the Mounting Nut. Before tightening, check that the rubber washer is present between the Operation Unit and the panel. (2) Minimum mounting pitch (Dimension A, Dimension B) Minimum mounting pitch *1. If the Mounting Collar lock levers all face the same direction at the minimum mounting pitch, be sure to note the order the mounting collars are attached to the Operation Unit. *2. When using each accessory (Order Separately), set the A and B dimensions in view of the dimensions of the accessories. *3. Make sure the mounting pitch does not hinder the operation. Panel hole dimension Panel thickness 22.3 dia. 1 to 5 mm 22.3 dia.+0.4 22.3 dia.+0.4 R0.8 max. +0.2 03.2 24.1+0.4 25 dia.+0.5 Rubber Washer 22.3 dia. Lock Ring Mounting Ring Panel Tightening Wrench (order separately, A22Z-3905) Lock Ring Panel Rubber washer Mounting Ring Hold here When the A22Z-3360 Lock Ring (Order Separately) is used
- Take note of the direction when mounting the Lock Ring. Panel Projecting part Lock Ring 25-dia. Ring A22Z-R25 Operation Unit Panel Lock Ring Mounting Ring 22.3 dia. 22.3 dia. 1.3 0.5 25 dia. 22.3 dia. 22 dia. Rubber washer (provided with the Operation Unit) Operation Unit 30-dia. Resin Attachment A22Z-A30 Rubber Washer (included) Mounting Panel Lock Ring Mounting Ring Rubber Washer (provided with the Operation Unit) Panel Hole of 25.5-mm Diameter
- Insert the A22Z-R25 (Order Separately) between the Operation Unit and Panel, and tighten the clamping nut to mount. Before tightening, check that the rubber washer supplied with the Operation Unit is present between the Operation Unit and the 25-dia. Ring. Panel Hole of 30-mm Diameter Insert the A22Z-R30 (Order Separately) between the Operation Unit and Panel, and tighten the clamping nut to mount. Before tightening, check that the supplied rubber washer is present between the Operation Unit and the panel, and between the 30-dia. Resin Attachment and the panel. Recommended panel thickness: 1 to 3 mm Type of operation unit Dimension A (mm) min. Dimension B (mm) min. 30-dia., 40-dia. models 50 *15 0 60-dia. model 70 70 Dimension A R0.8 max. +0.4 +0.4 22.3 dia. 24.1+0.4 +0.2 3.2 Using the Lock Ring Standard switch Panel Hole Dimensions for 22.3 Diameter Dimension B +0.4 22.3 dia. 22.3 dia.
A22EA22NE-PCommon Note Common Accessories and Tools Removing the Mounting Latch Switch Blocks and Lighting Unit Attaching the LED Lamp to the Lighting Unit Control Box When the Mounting Latch is to be Removed
- Press the lock lever in from the back side to release the lock, and then hook the Mounting Collar with a screwdriver, move it in the direction indicated at (2), and remove it. Turn the lever all of the way until it clicks into place. (1) Installing the Switch Blocks and Lighting Unit
- Catch the projection on the opposite side of the Mounting Collar from the lever side and press the Switch Block in the direction indicated at (1). (2) Removing the Switch Blocks and Lighting Units
- Insert a screwdriver into the gap between the Mounting Collar and Switch Block and press it inward in the direction shown at (2). (1) (3) (2) (1) (1) (2) (3) When the LED Lamp is to be Installed
- Insert the protrusions on the LED Lamp into the guides on the Lighting Unit and then turn the LED Lamp in direction (2) to lock it in place. (1) Mounting the Switch Mount the Switch in the same way as for a standard panel. The tightening torque of the Box screws is 1.4 to 2.0 N·m. (2) Creating a Cable Hole To open a cable hole, leave the cover attached, place the tip of a screwdriver in the grooves at four locations around the cable hole, and strike the screwdriver with a hammer to open the hole. (3) Securing the Connector Cable 1. Insert the connector into the cable port hole in the Box and secure with the fixing nut inside the box. 2. Open a hole in the thin rubber section of the rubber ring. 3. Pass the tightening cap through the cable, insert the cable into the connector, and tighten the hexagonal nut to secure the cable. 2 1 Legend Plate Switch Box Screwdriver Groove Side Strike at four diagonally opposed locations to open the hole. Cover Cable Hole Panel Connector Tightening cap Cable Rubber washer Mounting RIng Cable diameter (mm) Connector 7 to 9 dia. A22Z-3500-1 9 to 11 dia. A22Z-3500-2
28 A22EA22NE-PCommon Accessories and Tools Common Note
Be sure to read the precautions for All PushButton Switches in the website at: http://www.ia.omron.com/. Indication and Meaning for Safe Use
- If the Operation Unit is separated from the Switch Units, the equipment will not stop, resulting in a hazardous situation. Make sure the Operation Unit, Mounting Latches, and the Switch Units are properly assembled. <Assembling the Operation Unit and the Mounting Latches> Align the TOP indication (the mark) on the Operation Unit with the TOP indication on the Mounting Latches to fit it properly, and turn the lock lever on the Mounting Latch in the direction shown in the figure below until a clicking sound is heard. <Assembling the Mounting Latches and Switch Blocks> Make sure the hooking part (convex part) on the Mounting Latches is perfectly latched into the hooking part (concave part) on the Switch Block.
- When transition wiring is performed, make sure the switching current inside the Switch and the current based on the transition wiring is below the rated current of the Switch. If a current value higher than the rated current flows, it could result in emission of heat, or damage and deformation of the Switch, which could cause fire and locking of the contact, and thus a loss of safety.
- Do not perform wiring with power supplied to the Switch/Indicator. Do not touch the terminals or other charged parts while power is being supplied. Doing so may result in electric shock.
- Do not disassemble or modify the Switch/Indicator under any circumstances.
- Doing so may prevent the Switch/Indicator from functioning to its full capability. Do not drop the Switch/Indicator. Do not apply pressure that may deform or alter the Switch/Indicator.
- The durability of the Switch varies considerably depending on the switching conditions. Always test the Switch/Indicator under actual working conditions before application and use the Switch/Indicator only for the number of switching operations allowed.
- Do not allow the load voltage and current to exceed the rated value. This may damage or burn out the Switch/Indicator.
- Do not use the Switch/Indicator in locations where explosive or flammable gases or liquid may be present or scattered. The electric ark or the heat caused by switching contacts may cause a fire or explosion.
- Do not use the Switch/Indicator in locations where toxic gases, such as H 2S, SO2, NH3, HNO3, and Cl2, may be present, or in locations subject to high temperature or humidity. Doing so may damage the Switch/Indicator due to contact failure or corrosion.
- Do not use the Switch/Indicator submersed in oil or water, or in locations continuously subject to splashes of oil or water. Doing so may result in oil or water entering and damaging the Switch/ Indicator.
- Do not use or keep the Switch/Indicator under the following conditions:
- Subject to severe temperature changes.
- Subject to high humidity or condensation.
- Subject to severe vibration or shock.
- Where direct rays of the sun strike.
- Where sea breeze may be present.
- Make sure that a rubber washer is present between the Operation Unit and the panel. Otherwise, the specifications of the protective structure may not be satisfied.
- Do not apply excessive force to the Switch or wirings. Damage or deformation of the Switch Block could cause an improper contact or a loss of safety.
- Use an appropriate wiring and crimp terminals (hereinafter, called ferrule terminals).
- Exercise caution to avoid wiring errors when connecting the terminals.
- To prevent wiring materials from smoking or ignition, confirm wire ratings and use the wiring materials given in the following table. Use wiring crimp terminals and ferrule terminals of the specified size.
- After storing the product for a long time exceeding 1 year, perform, at a minimum, inspections of the operating characteristics, contact resistance, insulation resistance, and dielectric strength as well as evaluate the product under the working conditions.
- This Switch/Indicator is intended for indoor use only. Using the Switch/Indicator outdoors may result in failure. Precautions for Safe Use Comments on what to do or avoid doing, to use the product safely. Precautions for Correct Use Supplementary comments on what to do or avoid doing to use the product safely and prevent its malfunctioning or an adverse effect on its performance or functions. Precautions for Safe Use Mounting Latches Operation Unit Lock lever Mounting Latches Switch Blocks Wire Type Wire material Recommended Wire Wire coating peeling amount Solid wire/ Stranded Wire Copper 0.25 to 1.5 mm AWG 24 to 16 Ferrules used: 10 to 12 mm (Varies depending on the recommended ferrule conductor length) Ferrules not used: 8 mm
A22EA22NE-PCommon Note Common Accessories and Tools
- Do not wire anything to the release holes.
- Do not tilt or twist a flat-blade screwdriver while it is inserted into a release hole on the terminal block. The terminal block may be damaged.
- Insert a flat-blade screwdriver into the release holes at an angle. The terminal block may be damaged if you insert the screwdriver straight in.
- Do not allow the flat-blade screwdriver to fall out while it is inserted into a release hole.
- Do not bend a wire past its natural bending radius or pull on it with excessive force. Doing so may cause the wire disconnection.
- Do not insert more than one wire into each terminal insertion hole.
- Do not mount A22N-P or A22NE-P Push-In Plus terminal switch blocks on A22N screw terminal blocks. Doing so may result in unsatisfactory performance. Wiring 1. Connecting Wires to the Push-In Plus Terminal Block Part Names of the Terminal Block Connecting Wires with Ferrules and Solid Wires
- Insert the solid wire or ferrule straight into the terminal block until the end strikes the terminal block. The angle should be approximately 6°.
- If a wire is difficult to connect because it is too thin, use a flat-blade screwdriver in the same way as when connecting stranded wires. Precautions for Correct Use Release hole Terminal (insertion) hole Terminal (insertion) hole Ferrule or solid wireApprox. 6˚ Approx. 6˚ The wiring for the Lighting Unit and Switch Block (2 contacts) are the same as for the Switch Block (1 contact) shown in the above illustra- tion.
30 A22EA22NE-PCommon Accessories and Tools Common Note
Use the following procedure to connect the wires to the terminal block. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be approximately 6°. If the flat-blade screwdriver is inserted correctly, you will feel the spring in the release hole. 2. With the flat-blade screwdriver still inserted into the release hole, insert the wire into the terminal hole until the end strikes the terminal block. 3. Remove the flat-blade screwdriver from the release hole. Checking Connections
- After the insertion, pull gently on the wire to make sure that it will not come off and it is securely fastened to the terminal block.
- If you use a ferrule with a conductor length of 10 mm, part of the conductor may be visible after the ferrule is inserted into the terminal block, but the product insulation distance will still be satisfied. 2. Removing Wires from the Push-In Plus Terminal Block Use the following procedure to remove wires from the terminal block. The same method is used to remove stranded wires, solid wires, and ferrules. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be approximately 6°. 2. With the flat-blade screwdriver still inserted into the release hole, remove the wire from the terminal insertion hole. 3. Remove the flat-blade screwdriver from the release hole. 3. Recommended Ferrules and Crimp Tools Coating peeling amount Recommended ferrules Note: 1. Make sure that the outer diameter of the wire coating is smaller than the inner diameter of the insulation sleeve of the recommended ferrule. 2. Make sure that the ferrule processing dimensions conform to the following figures. Recommended Flat-Blade Screwdrivers Use a flat-blade screwdriver to connect and remove wires. Use one of the following flat-blade screwdrivers. The following table shows manufacturers and models as of 2015/Dec. * The SZF 0-0,4 × 2,5 (manufactured by Phoenix Contact) can be procured through an OMRON exclusive purchase form (XW4Z-00B).
- After wiring the Switch/Indicator, provide a sufficient insulation distance. Approx. 6˚ (2) Approx. 6˚ (1) (3) Flat-blade screwdriver Approx. 6˚ The wiring and screwdriver angles for the Lighting Unit and Switch Block (2 contacts) are the same as for the Switch Block (1 contact) shown in the above illustration. Approx. 6˚ (2) Approx. 6˚ (1) (3) Flat-blade screwdriver Approx. 6˚ The wiring and screwdriver angles for the Lighting Unit and Switch Block (2 contacts) are the same as for the Switch Block (1 contact) shown in the above illustration. Recommend Wire Type Stripping length (Ferrules not used) 0.25 to 1.5 mm2/AWG 24 to AWG 16 8 mm Applicable wire Ferrule conductor length (mm) Stripping length (mm) (Ferrules not used) Recommended ferrules (mm2) (AWG) Phoenix Contact product Weidmuller product Wago product 0.25 24 8 10 AI 0, 25-8 H0.25/12 216-301 0.34 22 8 10 AI 0, 34-8 H0.34/12 216-302 0.5 20 8 10 AI 0, 5-8 H0.5/14 216-201 10 12 AI 0, 5-10 H0.5/16 216-241 0.75 18 8 10 AI 0, 75-8 H0.75/14 216-202 10 12 AI 0, 75-10 H0.75/16 216-242 1/1.25 18/17 8 10 AI 1-8 H1.0/14 216-203 10 12 AI 1-10 H1.0/16 216-243 1.25/1.5 17/16 8 10 AI 1, 5-8 H1.5/14 216-204 10 12 AI 1, 5-10 H1.5/16 216-244 Recommended Crimp Tools CRIMPFOX6 CRIMPFOX6T-F CRIMPFOX10S PZ6 roto Variocri mp4 Model Manufacture ESD 0,40 × 2,5 Wera SZS 0,4 × 2,5 SZF 0-0,4 × 2,5 * Phoenix Contact 0.4 × 2.5 × 75 302 Wiha AEF.2,5 × 75 Facom 210-719 Wago SDI 0,4 × 2,5 × 75 Weidmuller 8 to 10 mm Max. 1.9 mm Max. 2.6 mm Side view 0.4 mm 2.5 mm dia. 2.5 mm Front view
A22EA22NE-PCommon Note Common Accessories and Tools LED Lamps
- A current-limiting resistor is built in the LED lamp, so the installation of an external resistance is not required.
- Lighting malfunction of the LED lamp A micro-current of approximately 0.1 mA or less is sufficient to turn on the LED lamps. Take a countermeasure like adding a resistor to prevent mis-lighting in parallel to the LED lamp. The micro-current varies with the machine (leak current or stray capacity between cables, etc.). Select resistance value and allowable power consumption that meet the actual current. Be sure to read the "Safety Precautions" on page 37. LED lamp R:10 kΩ (1 W) Bleeder resistor (Example of lighting malfunction prevention circuit) When using a 24-VAC/VDC lighted unit
32 A22EA22NE-PCommon Note Common Accessories and Tools
Common to Screw Terminal Block types (A22E)/Push-in Plus Terminal Block types (A22NE-P) *1. These Shrouds are for use with the equipment only that conforms to SEMI standards. Do not use them for any other applications (e.g. emergency stop switches for machines or devices such as Machine tools, Printing presses, Industrial machinery, etc). *2. The Control Boxes cannot be used in combination with the A22Z-3476-1 Legend Plates for Emergency Stop or the A22Z-EG@ E-stop Shrouds. Note: 1. Accessories for A22Z-EG1: one “EMERGENCY OFF” label, two rubber packings, and one lock ring 2. Accessories for A22Z-EG10: one rubber packing and one lock ring (without label) Common Accessories and Tools (Order Separately) Item Appearance Classification Model Remarks Legend Plates for Emergency Stop 60-dia. black letters on yellow back-ground A22Z-3466-1 Used in combination with the washer rubber when the level of protection is to be met between panels.90-dia. black letters on yellow back-ground A22Z-3476-1 60-dia. black letters on yellow background A22Z-3466-2 Cannot be used in combination with the Control Boxes. Used in combination with the washer rubber when the level of protection is to be met between panels. Hole Plug Round A22Z-3530 Used for covering the panel cutouts for future panel expansion. Black color. Connectors Applicable cable diameter 7 to 9 dia. A22Z-3500-1 Plastic connector used to extend a cable from the Switch Box. (Refer to page 27).9 to 11 dia. A22Z-3500-2 25-dia. Ring --- A22Z-R25 Use when mounting to a panel with a 25-dia. hole. (Refer to page 26). Material: Rubber, Level of protection: IP65 30-dia. Resin Attachment --- A22Z-A30 Use when mounting to a panel with a 30-dia. hole. (Refer to page 26). A rubber washer (A22Z-R) is provided with the product. Lock Ring --- A22Z-3360 The body is equipped with a Lock Ring. This Lock Ring is used when a more secure lock feature is required. (Refer to page 26). Tightening Tool --- A22Z-3905 Used for tightening the mounting ring from the back side of the panel, and for removing the cap in lighted models. E-stop Shroud for EMO, Yellow --- A22Z-EG1 Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI-S2 compatibility. The SEMI-S2-compatible Shroud and legend plate for EMERGENCY OFF come as a set. Use with an A22E Emergency Stop Switch (for emergency shutoff) *1 *2 E-stop Shroud for EMO, Yellow Legend plate for EMERGENCY OFF is not included. A22Z-EG10 Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI S2 compatibility. Use with an A22E with EMO indication. (for emergency off) *2 E-stop Shroud for EMS, White --- A22Z-EG1-W Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI-S2 compatibility. The SEMI-S2-compatible Shroud and legend plate for EMERGENCY STOP come as a set. Use with an A22E Emergency Stop Switch. (for emergency stop) *1*2 E-stop Shroud for EMS, White Legend plate for EMERGENCY STOP is not included. A22Z-EG10-W Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI S2 compatibility. Use with an A22E with EMS indication. (for emergency stop) *2 E-stop Shroud, Yellow Spacer Unit is not included. A22Z-EG2 SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI S2-compatible Shroud. (for emergency shutoff) *1 *2 Use together with an A22E Emergency Stop Switch. One Spacer Unit is included. A22Z-EG21 Two Spacer Units are included. A22Z-EG22 E-stop Shroud for EMO, Yellow --- A22Z-EG3 Provides SEMI-S2/SEMATECH APPLICATION GUIDE FOR SEMI-S2 compatibility. The SEMI-S2-compatible Shroud and legend plate for EMERGENCY OFF come as a set. Use with an A22E Emergency Stop Switch.(for emergency shutoff) *1 *2 Rubber Packing - A22Z-R Used together with accessories. Contains 10 packings.
A22EA22NE-PCommon Note Common Accessories and Tools Dimensions (Unit: mm) Screw Terminal Block Type/Push-in Plus Terminal Block Type 30 dia. 1 2.5 6Hole Plug Round A22Z-3530 6.1 3.820.5 2.8 22.2 dia. 34.7 dia. 30-dia. Resin Attachment A22Z-A30 Legend Plates for Emergency Stop A22Z-3466-1 (60 dia.) 22.2 dia. 60 dia. A22Z-3466-2 (60 dia.) Black letters Y ellow Black letter 60 dia. 22.2 dia.t1t1 Yellow 22.2 dia. 90 dia. A22Z-3476-1 (90 dia.) Black letters Y ellow 20.5 2.8 Lock Ring A22Z-3360 22.2 dia. 30 dia. Material: Nickel plated on iron 25-dia. Ring A22Z-R25 22 dia. 24.8 dia. 27 dia. 0.5 1.3 Material: NBR (black) 4.5 20 90 2 Tightening Tool A22Z-3905 19.2 dia. 21.2 dia. 25 dia.30 dia. 22 dia. 27 dia. 0.5 Rubber Packing A22Z-R
34 A22EA22NE-PCommon Note Common Accessories and Tools
2.3 +0.5 -1.5Switch Mounting Dimension 2.3 +0.5 -1.5 Switch Mounting Dimension Sunken section, 0.2 Switch guard 2.8 20.5 90 dia. 78 dia. 38 52.2 max. 30 40 75 min. (Determined by the height of the Switch surface in the lock position.) 22.2 dia 33 dia. Panel Cutout Dimensions Allowable panel thickness: 1 to 2 mm EMERGENCY OFF inscription plate (t=1) Rubber packing (t=0.5) Rubber packing (t=0.5) Locking ring Mounting panel 2 1 Panel Switch UnitA22E-M 2.5+0.5 -1.5 8 R1.7+0.1 22.3+0.4 0 dia. 24.2±0.2 “EMERGENCY STOP” is indicated on A22Z-EG1-W. Legend plate is not provided with A22Z-EG10 and A22Z-EG10-W. 8.5 38 52.2 max. 30 dia. 40 dia. 1-pole Switch Unit 2-pole Switch Unit 38.5 37 max. Panel Panel Screw Terminal Block type Mounting a 1-pole Switch Unit Push-in Plus Terminal Block type Mounting a 1-pole Switch Unit Push-in Plus Terminal Block type Mounting a 2-pole Switch Unit Note: 1. The dimensions of the Shroud conform to the specifications of the SEMATECH Application Guide for SEMI S2-93. 2. The Shroud is not provided with the Switch. Common E-stop Shrouds A22Z-EG1, A22Z-EG1-W, A22Z-EG10, A22Z-EG10-W
A22EA22NE-PCommon Note Common Accessories and Tools M90 353 20.6 22.2 dia. 2.8 79 dia. 98 dia. 105 dia. Detents inside (One on each side) +0.2 5.5 +0.2 90.3 +0.4 0 dia.
13 Panel Panel
105 max. 1b Contact Unit Position of detent notch Position of detent notch Panel The number of spacers depends on the model A22Z-EG2 : No Spacer A22Z-EG21 : 1 Spacer A22Z-EG22 : 2 Spacers 88 max. Position of detent notch Position of detent notch PanelPanel 2b One-Piece Contact Unit 2b One-Piece Contact Unit 72 max. With 1 Spacer With 2 Spacers Screw Terminal Block Type Mounting a 1-pole Switch Unit * Screw Terminal Block Type Mounting a 2-pole Switch Unit * Push-in Plus Terminal Block Type Mounting a 1-pole Switch Unit * Push-in Plus Terminal Block Type Mounting a 2-pole Switch Unit * Panel Cutout Dimensions * These are the dimension from the front of the panel when the Switch Unit is attached. During spacer attachment E-stop Shrouds A22Z-EG2, A22Z-EG21, A22Z-EG22 Note: 1. The dimensions of the Shroud conform to the specifications of the SEMATECH Application Guide for SEMI S2-93. 2. The Shroud is not provided with the Switch. 3. Tighten to a torque of 1.96 to 2.94 N⋅m. 4. The allowable panel thicknesses are as follows: Without Spacers: t=1.3 to 22.5 mm With 1 Spacer: t=1.3 to 12.5 mm With 2 Spacers: t=1.3 to 2.5 mm
36 A22EA22NE-PCommon Note Common Accessories and Tools
1.7R+0.1 2.8 33 dia. C C 78 min. (Determined by the height of the Switch surface in the lock position.) 20.5 22.2 dia. E-Stop Shroud C-C Panel Panel 2.5 +0.5 -1.5 Portion B Legend Plate (Provided with the Switch Guard) Rubber Packing (t=0.5, Rubber Packing) Panel Locking Ring (Rubber Packing) Mounting Nut (Provided with the Operation Unit) Panel Cutout Dimensions Allowable panel thickness: 1 to 3 mm 22.3 dia. +0.4 Rubber Packing (t=0.5, Rubber Packing) Portion A: Indented part 90 dia. Switch Mounting Dimension 2.5 +0.5 -1.5 Switch Mounting Dimension 71.2 max. C-C Panel 2-pole Switch Unit 2.5 +0.5 -1.5 Switch Mounting Dimension 2.5 +0.5 -1.5 Switch Mounting Dimension Panel 52.2 max.38.8 52.2 max. 37 max. 38.8 Set model number A22Z-EG3 24.2±0.2 Screw Terminal Block Type Mounting a 1-pole Switch Unit Screw Terminal Block Type Mounting a 2-pole Switch Unit Push-in Plus Terminal Block Type Mounting a 1-pole Switch Unit Push-in Plus Terminal Block Type Mounting a 2-pole Switch Unit E-stop Shroud A22Z-EG3 Note: 1. The dimensions of the Shroud conform to the specifications of the SEMATECH Application Guide for SEMI S2-93. 2. The Shroud is not provided with the Switch.
A22EA22NE-PCommon Note Common Accessories and Tools Safety Precautions Be sure to read the precautions for All PushButton Switches in the website at:http://www.ia.omron.com/. Indication and Meaning for Safe Use Mounting
- Always make sure that the power is turned OFF before wiring the Switch. Also, do not touch the terminals or other current-carrying ports while power is being supplied. Electric shock may occur.
- Do not tighten the mounting ring more than necessary using tools such as pointed-nose pliers. Doing so will damage the mounting ring. The tightening torque is 0.98 to 1.96 N·m.
- Recommended panel thickness: 1 to 5 mm.
- When mounting the caps after changing the LED or the caps, tighten the caps at a tightening torque of 0.49 to 0.78 N·m. Operating Environment
- The IP65 model is designed with a protective structure so that it will not sustain damage if it is subjected to water from any direction to the front of the panel.
- The Switch is intended for indoor use only. Using the Switch outdoor may cause it to fail. Others
- If the panel is to be coated, make sure that the panel meets the specified dimensions after coating.
- Due to the structure of the Switch, severe shock or vibration may cause malfunctions or damage to the Switch. Also, most Switches are made from resin and will be damaged if they come into contact with sharp objects. Particularly scratches on the Operation Unit may create visual and operational obtrusions. Handle the Switches with care, and do not throw or drop them. Precautions for Safe Use Supplementary comments on what to do or avoid doing, to use the product safely. Precautions for Correct Use ScrewdriverHammer Do not allow the Switch to drop and hit the floor. Do not place or drop heavy objects on the Switch. Do not operate the Switch with hard or sharp objects.
Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABL Y MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY , NEGLIGENCE OR STRICT LIABILITY . Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERL Y RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
Authorized Distributor: In the interest of product improvement, specifications are subject to change without notice. Cat. No. A263-E1-01 0917(0917) © OMRON Corporation 2017 All Rights Reserved. OMRON Corporation Industrial Automation Company Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, 2132 JD Hoofddorp The Netherlands Contact: www.ia.omron.com Kyoto, JAPAN OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower,
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