D1210 SENSATA | Alldatasheet

Document overview

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Technical content

Features

  • Ratings from 10A to 40A @ 24-140 VAC
  • SCR output for heavy industrial loads
  • Zero voltage or instantaneous turn-on outputs
  • UL/CSA/TUV Approved, CE Compliant to EN60950-1
  • Improved SEMS screw and washer
  • Redesigned housing with anti-rotation barriers
  • AC or DC control
  • Direct bond copper substrate
  • EMC compliant to Level 3
  • Direct power lead frame
  • Epoxy free design PRODUCT SELECTION Control Voltage 10A 25A 40A 3-32 VDC D1210 D1225 D1240 90-280 VAC A1210 A1225 A1240 18-36 VAC A1210E A1225E A1240E Note: Not all part number combinations are available. Contact Crydom Technical support for information on the availability of a specific part number. Control Voltage Input Status LED Rated Load Current Operating Voltage 12: 24-140 VAC Termination Overvoltage Protection A 12 10 E K P G S H -10 ORDERING OPTIONS Required for valid part number For options only and not required for valid part number 10: 10 Amps 25: 25 Amps 40: 40 Amps (1) (2) Blank: Screw F: Quick Connect (Up to 50 Amps only) K: Hex standoffs (3) A: 90-280 VAC D: 3-32 VDC AxxxxE: 18-36 VAC Blank: Not Included P: Included Blank: Not Included G: Included Switching Type Snubber Thermal Pad Blank: Not Included S: Included Blank: Not Included H: Included Blank: Zero Voltage Turn-On -10: Instantaneous Turn-On (4) SERIES 1 | 120 VAC Page 1

www.sensata.comCopyright © 2021 Sensata Technologies, Inc. OUTPUT SPECIFICATIONS (5) Description 10A 25A 40A Operating Voltage (47-440Hz) [Vrms] (6) 24-140 24-140 24-140 Transient Overvoltage [Vpk] 600 600 600 Maximum Off-State Leakage Current @ Rated Voltage [mArms] (7) 1 1 1 Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec] 500 500 500 Maximum Load Current [Arms] (2)(8) 10 25 40 Minimum Load Current [mArms] 150 150 150 Maximum 1 Cycle Surge Current (50/60Hz) [Apk] 115/120 239/250 597/625 Maximum On-State Voltage Drop @ Rated Current [Vrms] 1.15 1.15 1.15 Thermal Resistance Junction to Case (Rjc) [°C/W] 1.03 0.8 0.5 Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] 66/60 285/259 1770/1629 Minimum Power Factor (at Maximum Load) (3) 0.5 0.5 0.5 INPUT SPECIFICATIONS(5) Description D12xx A12xx A12xxE Control Voltage Range 3-32 VDC 90-280 Vrms 18-36 Vrms Maximum Reverse Voltage -32 VDC - - Minimum Turn-On Voltage 3.0 VDC (9) 90 Vrms 18 Vrms Must Turn-Off Voltage 1.0 VDC 10 Vrms 4 Vrms Minimum Input Current [mA] 7 5 16 Maximum Input Current [mA] 12 10 20 Nominal Input Impedance [Ohms] Current Regulated Maximum Turn-On Time [msec] 1/2 Cycle (10) 20 20 Maximum Turn-Off Time [msec] 1/2 Cycle 30 30 GENERAL SPECIFICATIONS (5) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) 4000 Vrms Minimum Insulation Resistance (@ 500 VDC) 109 Ohm Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range -40 to 80 °C Ambient Storage Temperature Range -40 to 125 °C Weight (typical) 2.6 oz (74.9g) Housing Material UL 94 V-0 Baseplate Material Aluminum Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7 Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2.0-2.2 SSR Mounting Screw Torque Range (in-lb/Nm) 18-20 / 2.0-2.2 Humidity per IEC60068-2-78 93% non-condensing LED Input Status Indicator w/”G” option (green) MTBF (Mean Time Between Failures) at 40°C ambient temperature (11) 11,641,553 hours (1,328 years) MTBF (Mean Time Between Failures) at 60°C ambient temperature (11) 7,210,376 hours (823 years) Input/Load Terminal Screw Torque Range (in-lb/Nm) w/”K” option 8-10 / 0.9-1.13(2) Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC WIRING DIAGRAM S OLI D S T A T E R ELA Y OUTPUT INPUT Load (12) V 4 (– / ) 3 (+ / ) 1 ( ) 2 ( ) AC Recommended Wire Sizes Terminals Wire Size (Solid / Stranded) Wire Pull-Out Strength (lb)[N] Input Output 24 AWG (0.2 mm 2) / 0.2 [minimum] 2 x 12 AWG (3.3 mm 2) / 3.3 [maximum] 20 AWG (0.5 mm 2) / 0.518 [minimum] 2 x 10 AWG (5.3 mm 2) / 5.3 2 x 8 AWG (8.4 mm 2) / 8.4 [maximum] 10 [44.5] 90 [400] 30 [133] 110 [490] 90 [400] Input Current vs Input Voltage Standard Regulated DC Input Input Current (mA) 0 5 10 15 20 25 30 DC Input Voltage Page 2

www.sensata.comCopyright © 2021 Sensata Technologies, Inc. EQUIVALENT CIRCUIT BLOCK DIAGRAMS AC AC AC Trigger Circuit Current Limiter AC AC/DC Converter (13) (14) (15) Diagram: Series 1 AC control +DC -DC AC Trigger Circuit Current Limiter AC (13) (14) (15) Diagram: Series 1 DC control MECHANICAL SPECIFICATIONS (5) Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination

1 OUTPUT 2

4 INPUT 3

1.1 [27.9] 0.49 [12.4] Mounting Hole/Slot 0.19 [4.9] DIA. 0.89 [22.6] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.0 [25.4] 1.75 [44.5] Hex Standoff Termination (“K” Option) 1.1 [27.9] 0.49 [12.4] Mounting Hole/Slot 0.19 [4.9] DIA. 1.04 [26.4] 1.88 [47.6] 1.70 [43.2] 2.25 [57.3] 1.0 [25.4] 1.75 [44.5] 0.93 [23.6] (4 places) 1.0 [25.4] (2 places) (2) Quick Connect Termination (“F” Option) - Up to 25 Amp (1) 0.19 [4.9] DIA. 1.58 [40.2] 0.49 [12.4] Faston Terminal(16) 0.25 x 0.032 (2 places) 1.31 [33.4] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.40 [35.6] 1.75 [44.5] Faston Terminal(16) 0.187 x 0.020 (2 places) 1.25 [31.8] Quick Connect Termination (“F” Option) - Up to 50 Amp (1) S OLI D S T A T E R ELA Y OUTPUT INPUT Mounting Hole/Slot 0.19 [4.9] DIA. 1.58 [40.2] 0.49 [12.4] Faston Terminal(16) 0.25 x 0.032 (4 places) 1.31 [33.4] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 1.40 [35.6] 1.75 [44.5] Faston Terminal(16) 0.187 x 0.020 (2 places) 1.25 [31.8] 0.63 [16.0] 0.45 [11.4] (2 places) Page 3

www.sensata.comCopyright © 2021 Sensata Technologies, Inc. SURGE CURRENT INFORMATION 100 120 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 10 A 100 150 200 250 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 25 A 100 200 300 400 500 600 0.01 0.1 1 10 Surge Current (Amp) Surge Duration (Secs) 40 A Non repetitive peak surge current at Tj initial 40ºC. THERMAL DERATE INFORMATION 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 10 A 3ºC/W 5ºC/W No Heatsink 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 25 A 1.5ºC/W 2ºC/W 3ºC/W 20 30 40 50 60 70 80 Ambient Temperature (ºC) Load Current (Amps) 40 A 1ºC/W 1.5ºC/W 2ºC/W 3.5ºC/W Page 4

www.sensata.comCopyright © 2021 Sensata Technologies, Inc. AGENCY APPROVALS AND CERTIFICATIONS Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge – Level 3 IEC 61000-4-4 : Electrically Fast Transients – Level 3 IEC 61000-4-5 : Electrical Surges – Level 3 IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-55 Hz IEC 60068-2-27 : Shock Resistance 15g/11ms E116949 LR81689 ACCESORIES Part number: KS101 Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment. Protective Cover Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. New Accessories! Protective Cover & Hardware Kits Recommended Accessories Cover Hardware Kit Heat Sink Part No. Thermal Resistance [ºC/W] Lug Terminal Thermal Pad KS101 HK1 HK4 HS501DR HS301 / HS301DR HS251 HS202 / HS202DR HS201 / HS201DR HS172 HS151 / HS151DR HS122 / HS122DR HS103 / HS103DR HS101 HS073 HS072 HS053 HS033 HS023 5.0 3.0 2.5 2.0 2.0 1.7 1.5 1.2 1.0 1.0 0.7 0.7 0.5 0.36 0.25 TRM1 TRM6 HSP-1 HSP-2 GENERAL NOTES (1) Single pair (up to 25A) Double pair* (up to 50A). *Caution: User must connect both pairs. (2) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support. (3) Output will self trigger between 450-600Vpk, Min. power factor 0.7 or higher, not suitable for capacitive loads. (4) Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only. (5) All parameters at 25°C unless otherwise specified. (6) For “S” option, operating voltage frequency is 47-63Hz. (7) For parts with option “S” maximum leakage current is 10mA. (8) Heat sinking required, see derating curves. (9) Increase minimum voltage by 1V for operations from -20 to -40°C. (10) Turn-on time for instantaneous turn-on versions is 0.02 msec (DC control Models). (11) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). (12) Load can be wired to either SSR output terminal 1 or 2. (13) Elective Input Status LED, “G” option (14) Elective Overvoltage Protection, “P” option. (15) Elective Internal Snubber, “S” option. (16) Mechanical dimensions vary from G3 models. For additional information or specific questions, contact Crydom Technical Support. Page 5

CONTACT USSensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. Sensata may make corrections, enhancements, improvements and other changes to its data sheets or components without notice. Buyers are authorized to use Sensata data sheets with the Sensata component(s) identified in each particular data sheet. HOWEVER, NO OTHER LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE TO ANY OTHER SENSATA INTELLECTUAL PROPERTY RIGHT, AND NO LICENSE TO ANY THIRD PARTY TECHNOLOGY OR INTELLECTUAL PROPERTY RIGHT, IS GRANTED HEREIN. SENSATA DATA SHEETS ARE PROVIDED “AS IS”. SENSATA MAKES NO WARRANTIES OR REPRESENTATIONS WITH REGARD TO THE DATA SHEETS OR USE OF THE DATA SHEETS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ACCURACY OR COMPLETENESS. SENSATA DISCLAIMS ANY WARRANTY OF TITLE AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, QUIET ENJOYMENT, QUIET POSSESSION, AND NON-INFRINGEMENT OF ANY THIRD PARTY INTELLECTUAL PROPERTY RIGHTS WITH REGARD TO SENSATA DATA SHEETS OR USE THEREOF. All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA. www.sensata.comCopyright © 2021 Sensata Technologies, Inc. Americas +1 (877) 502 5500 – Option 2 sales.crydom@sensata.com Europe, Middle East & Africa +44 (1202) 416170 ssr-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 Rev. 04/01/21 ECN 21039 FDE-07-01 Rev. B Page 6 WARNINGS RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE

  • The product’s side panels may be hot, allow the product to cool before touching.
  • Follow proper mounting instructions including torque values.
  • Do not allow liquids or foreign objects to enter this product. Failure to follow these instructions can result in serious injury, or equipment damage. HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
  • Disconnect all power before installing or working with this equipment.
  • V erify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury.