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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION 5678 34 2 1 D B AA B C C D ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. 4805 (3/13) RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT. TE Connectivity B ECR-14-000388 10JAN2014 XZ TE C ECR-14-005667 16MAR2014 XZ JT D ECR-16-000700 15JAN2016 MR JDG D1 ECR-16-012431 7SEP2016 TB TE CUSTOMER ACCESSIBLE PRODUCTION DRAWING 2151272 C.CHEN 24AUG2012 S.XI 24AUG2012 I.CRUZ 24AUG2012 1:2 1 4 D1 -- - mm Ocean Side Feed Applicator - - 2016 BY - ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77 456408-8 CRIMPER, WIRE PREMIUM456408-8111111 1-455888-4 SPACER, CRIMPER1-455888-411111- 1803018-5 CRIMPER, INSULATION O1803018-5111111 238011-8 BLOCK, CRIMPER SPACER238011-811111- 2-2119781-2 DEPRESSOR, SHEAR2-2119781-211111- ITEM_6 ITEM_7 1333229-4 ANVIL, COMBINATION1333229-4111111 318059-4 FLOATING SHEAR, FRONT318059-411111- 2119805-2 SHEAR HOLDER, FRONT2119805-211111- 1-356885-3 STOP, SHEAR1-356885-311111- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-311111- 2119806 INSERT, SHEAR2119806-111111- 2119533 STRIPPER, SIDE FEED2119533-111111- 1-18028-2 WASHER, FLAT, REG M41-18028-211111- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-211111- 1-690438-0 FRONT STRIP GUIDE1-690438-011111- 1320928-6 STRIP GUIDE1320928-611111- 240792-1 DRAG, TERMINAL240792-111111- 356835-1 LEVER, DRAG RELEASE356835-111111- 22283-1 SPRING, COMPRESSION22283-122222- 455888-4 SPACER, CRIMPER455888-411111- 1-1901086-7 PLATE, STRIP GUIDE1-1901086-711111- 1-1320908-8 SPACER, STRIP GUIDE1-1320908-811111- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-111111- 1-2079383-3 SCR, BHSC, RoHS (M4 X 25)1-2079383-322222- 1-1752356-2 SUPPORT, TERMINAL1-1752356-211111- 2119092-1 BOLT, ADJUSTMENT2119092-1111-1- 2119085_PRE_REV_K FA HEAD, ATLANTIC STYLE2119085-111111- 2119644-2 RAM WASHER, PRECISION2119644-211111- 2119957-1 APPLICATOR SHIM PACK2119957-1111-1- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1111-1- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-711111- 2119370 RAM, AMP STYLE, SIDE FEED2119370-1111-1- 2119656-3 APPLICATOR BASIC ASSEMBLY, SF2119656-311111- 2119653 FEED CAM, POST FEED2119653-11----- 2119652 FEED CAM, PRE FEED2119652-11----- 18023-9 SCR, SKT HD CAP M4 X 6.018023-921---- 2-1752354-9 STANDOFF,HOLD-DOWN2-1752354-911111- 1-1901681-0 HOLDDOWN, TERMINAL1-1901681-011111- 1-5018030-0 NUT, HEX, REG, RoHS, M3.51-5018030-011111- 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 122168400-144444- 1338683-8 FEED PAWL1338683-811---- 1-2168083-3 SCR, SKT HD CAP, RoHS, M3 X 161-2168083-311111- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-511---- 2079383-4 SCR, BHSC, RoHS (M4 X 8)2079383-411111- 2-18032-5 SCR, SET, FLT POINT M5 X 20.02-18032-522222- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5333-3- 2119793 LIMITER, ADJUSTMENT BOLT2119793-1111-1- 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.02168083-122222- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-122222- 2119740-1 TAG,IDENTIFICATION2119740-111--1- 2119791-5 DEPRESSOR, WIRE2119791-511111- 2119956-1 DOCUMENTATION PACKAGE2119956-111111- 2119943-1 WASHER, SPACER2119943-111111- 455888-5 SPACER, CRIMPER455888-511111- 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0980371-411111- 1-22281-8 SPRING, COMPRESSION1-22281-811111- 117 2119944-1 FEED FINGER ASSEMBLY,SF2119944-1--REFREF-- 119 1-18028-2 WASHER, FLAT, REG M41-18028-211111- 124 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 652168083-611111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1--11-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4--REFREF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-1-1---- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-7-1---- 163 240638 SPRING, FEED FINGER240638-1-1---- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-111111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3-2---- 174 1901680-2 GUIDE PIN,HOLDDOWN1901680-211111- 175 1752353-2 GUIDE PIN,HOLDDOWN1752353-211111- 176 8-22280-7_SIMP SPRING, COMPRESSION8-22280-711111- 177 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0993111-111111- ITEM NODESCRIPTIONPART NO-1-2-5-6-7-77 198 1901094-3 SPACER, FEEDER1901094-3--11-- 213 2119740-2 TAG,IDENTIFICATION2119740-2--11-- 238 2063440-1 AIR FEED MODULE2063440-1-1---- 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-11----- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6--22-- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-711111- 242 2119083 RETAINER, INSULATION DIAL2119083-111111- 243 2079764 WASHER, WAVE SPRING, CREST-TO-CREST2079764-111111- 244 2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT2119082-811111- 245 2119758 RAM, AMP STYLE, SIDE FEED, NON-ADJ.2119758-1---1-- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-3111-1- 247 2119798-1 DETENT PIN2119798-1111-1- 248 2119641-1 FEED CAM, AIR FEED2119641-1-1---- 249 1803259 BUSHING, FLANGED1803259-1-1---- 250 2119640-1 PUSH ROD, AIR FEED2119640-1-1---- 252 8-21084-0_GATD O-RING, .676 ID, .070 DIA. MAT.8-21084-0111-1- 260 2119957-2 APPLICATOR SHIM PACK2119957-2---1-- ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2151272 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2151272 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151272 -4 - - - 2151272 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338683-8 5-18022-5 2119653-1 - - SERVO LATCH PLATE 2119951-1 - 8- 2151272 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151272 -4 - - - 2151272 -5 D FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338683-8 5-18022-5 2119653-1 - - PNEUMATIC FEED 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-1 2151272 -6 D NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2151272 -7 D FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151272 -7 A CRIMP TOOLING KIT - - - - - - - - TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: STANDARD POWER TIME CONTACT WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-18037 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE SEAL TE SEAL 927835-1 927835-2 963244-1 963245-1 927835-7 1-927835-2 1-927835-3 2-927835-1 2-927835-2 8-927835-1 964332-5 1-964332-1 1-964332-2 1-964332-5 968035-2 2-968035-4 WIRE SIZE CRIMP HEIGHT mm [INCH] 2.50mm2 W1__DWG_WGAUGE_1 2.00mm2 W1__DWG_WGAUGE_2 1.50mm2 W1__DWG_WGAUGE_3 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F INSUL 6.60 mm [.260] O APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING 4.1 W1__FA_SETTING_1 5.9 W1__FA_SETTING_2 7.0 W1__FA_SETTING_3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT REFERENCE SETTING WIRE SIZE CRIMP HEIGHT mm [INCH] TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE SEAL TE SEAL 987654-1 (B) 987654-4 (B) 987654-7 (B) 1-987654-0 (B) 987654-2 (B) 987654-5 (B) 987654-8 (B) 1-987654-1 (B) 987654-3 (B) 987654-6 (B) 987654-9 (B) 1-987654-2 (B) SET UP GAUGE 2119599-1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151272 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151272 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151272 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151272 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 OMLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION CUT TO LENGTH AT ASSEMBLY 4 12 9 9
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION 5678 34 2 1 D B AA B C C D ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. 4805 (3/13) RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT. TE Connectivity A PNEUMATIC - SEE SHEET 1 - - - CUSTOMER ACCESSIBLE PRODUCTION DRAWING 2151272 C.CHEN 24AUG2012 S.XI 24AUG2012 I.CRUZ 24AUG2012 1:2 2 4 D1 -- - mm Ocean Side Feed Applicator - - 2016 BY - 3.7 0.5 15.3 0.5 REF5.9 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) 174 242 243 175 244 46 10 241 247 177 246 176 245 213 166 252 260 164 A 119 26 83 124
50 REF
30 REFREF
GUIDE BY INSULATION BARREL ITEM 30 LOCATED AT FRONT HOLES FEED TYPE 248 239 250 249 238 136 137 163 172 135240 133 198
117 REF
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REF REF MECHANICAL POST FEED 30mm STROKE 40mm STROKE MECHANICAL PRE FEED 30mm STROKE 40mm STROKE AIR FEED 30mm STROKE 40mm STROKE MECHANICAL A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION 5678 34 2 1 D B AA B C C D ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. 4805 (3/13) RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT. TE Connectivity - SEE SHEET 1 - - - CUSTOMER ACCESSIBLE PRODUCTION DRAWING 2151272 C.CHEN 24AUG2012 S.XI 24AUG2012 I.CRUZ 24AUG2012 1:2 3 4 D1 -- - mm Ocean Side Feed Applicator - - 2016 BY - SET UP GAUGE 2119599-1 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.79 mm [.110] F INSUL 6.60 mm [.260] O APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: STANDARD POWER TIME CONTACT WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-18037 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE SEAL TE SEAL 927835-1 927835-2 963244-1 963245-1 927835-7 1-927835-2 1-927835-3 2-927835-1 2-927835-2 8-927835-1 964332-5 1-964332-1 1-964332-2 1-964332-5 968035-2 2-968035-4 WIRE SIZE CRIMP HEIGHT mm [INCH] 2.50mm2 W1__DWG_WGAUGE_1 2.00mm2 W1__DWG_WGAUGE_2 1.50mm2 W1__DWG_WGAUGE_3 CRIMP HEIGHT REFERENCE SETTING 4.1 W1__FA_SETTING_1 5.9 W1__FA_SETTING_2 7.0 W1__FA_SETTING_3 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE SEAL TE SEAL 987654-1 (B) 987654-4 (B) 987654-7 (B) 1-987654-0 (B) 987654-2 (B) 987654-5 (B) 987654-8 (B) 1-987654-1 (B) 987654-3 (B) 987654-6 (B) 987654-9 (B) 1-987654-2 (B) WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) WIRE SIZE CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) ITEM NODESCRIPTIONPART NO-21-22-25-27-77 456408-8 CRIMPER, WIRE PREMIUM456408-811111 1-455888-4 SPACER, CRIMPER1-455888-41111- 1803018-5 CRIMPER, INSULATION O1803018-511111 238011-8 BLOCK, CRIMPER SPACER238011-81111- 2-2119781-2 DEPRESSOR, SHEAR2-2119781-21111- ITEM_6 ITEM_7 1333229-4 ANVIL, COMBINATION1333229-411111 318059-4 FLOATING SHEAR, FRONT318059-41111- 2119805-2 SHEAR HOLDER, FRONT2119805-21111- 1-356885-3 STOP, SHEAR1-356885-31111- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-31111- 2119806 INSERT, SHEAR2119806-11111- 2119533 STRIPPER, SIDE FEED2119533-11111- 1-18028-2 WASHER, FLAT, REG M41-18028-21111- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-21111- 1-690438-0 FRONT STRIP GUIDE1-690438-01111- 1320928-6 STRIP GUIDE1320928-61111- 240792-1 DRAG, TERMINAL240792-11111- 356835-1 LEVER, DRAG RELEASE356835-11111- 22283-1 SPRING, COMPRESSION22283-12222- 455888-4 SPACER, CRIMPER455888-41111- 1-1901086-7 PLATE, STRIP GUIDE1-1901086-71111- 1-1320908-8 SPACER, STRIP GUIDE1-1320908-81111- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-11111- 1-2079383-3 SCR, BHSC, RoHS (M4 X 25)1-2079383-32222- 1-1752356-2 SUPPORT, TERMINAL1-1752356-21111- 2119644-2 RAM WASHER, PRECISION2119644-21111- 2119957-1 APPLICATOR SHIM PACK2119957-11111- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-11111- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-71111- 2119652 FEED CAM, PRE FEED2119652-11---- 18023-9 SCR, SKT HD CAP M4 X 6.018023-921--- 2-1752354-9 STANDOFF,HOLD-DOWN2-1752354-91111- 1-1901681-0 HOLDDOWN, TERMINAL1-1901681-01111- 1-5018030-0 NUT, HEX, REG, RoHS, M3.51-5018030-01111- 1338683-8 FEED PAWL1338683-811--- 1-2168083-3 SCR, SKT HD CAP, RoHS, M3 X 161-2168083-31111- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-511--- 2-18032-5 SCR, SET, FLT POINT M5 X 20.02-18032-52222- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-53333- 2119793 LIMITER, ADJUSTMENT BOLT2119793-11111- 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.02168083-12222- 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .1882168078-12222- 2119740-1 TAG,IDENTIFICATION2119740-111-1- 2119791-5 DEPRESSOR, WIRE2119791-51111- 2119956-1 DOCUMENTATION PACKAGE2119956-11111- 2119943-1 WASHER, SPACER2119943-11111- 455888-5 SPACER, CRIMPER455888-51111- 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0980371-41111- 1-22281-8 SPRING, COMPRESSION1-22281-81111- 117 2119944-1 FEED FINGER ASSEMBLY,SF2119944-1--REF-- 119 1-18028-2 WASHER, FLAT, REG M41-18028-21111- 124 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 652168083-61111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1--1-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4--REF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-1-1--- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-7-1--- 139 2119092-2 BOLT, ADJUSTMENT2119092-21111- 140 2119650 RAM, ASIAN STYLE, SIDE FEED2119650-11111- 141 1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF1-2119656-01111- 142 2119653-2 FEED CAM, POST FEED2119653-21---- 143 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 202168400-54444- 144 2079383-8 SCR, BHSC, RoHS (M4 X 16)2079383-81111- 145 2119798-2 DETENT PIN2119798-21111- 151 2119641-2 FEED CAM, AIR FEED2119641-2-1--- 152 8-21084-1_GATD O-RING, .801 ID, .070 DIA. MAT.8-21084-11111- 163 240638 SPRING, FEED FINGER240638-1-1--- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-11111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3-2--- 174 1901680-2 GUIDE PIN,HOLDDOWN1901680-21111- 175 1752353-2 GUIDE PIN,HOLDDOWN1752353-21111- ITEM NODESCRIPTIONPART NO-21-22-25-27-77 176 8-22280-7_SIMP SPRING, COMPRESSION8-22280-71111- 177 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0993111-11111- 198 1901094-3 SPACER, FEEDER1901094-3--1-- 213 2119740-2 TAG,IDENTIFICATION2119740-2--1-- 238 2063440-1 AIR FEED MODULE2063440-1-1--- 239 2119580-1 MECHANICAL FEED ASSEMBLY2119580-11---- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6--2-- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-71111- 242 2119083 RETAINER, INSULATION DIAL2119083-11111- 243 2079764 WASHER, WAVE SPRING, CREST-TO-CREST2079764-11111- 244 2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT2119082-81111- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-31111- 249 1803259 BUSHING, FLANGED1803259-1-1--- 250 2119640-1 PUSH ROD, AIR FEED2119640-1-1--- 251 2119782 FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-11111- PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2151272 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338683-8 5-18022-5 2119641-2 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2151272 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151272 -4 - - - 2- 2151272 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338683-8 5-18022-5 2119653-2 - - SERVO LATCH PLATE 2119951-1 - 8- 2151272 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151272 -4 - - - 2- 2151272 -5 D FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338683-8 5-18022-5 2119653-2 - - PNEUMATIC FEED 2119950-1 1338683-8 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151272 -7 D FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151272 -7 A CRIMP TOOLING KIT - - - - - - - - RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151272 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151272 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151272 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62. APPLY PART NUMBER 2-23419-6 LOCTITE ON THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. CUT TO LENGTH AT ASSEMBLY *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION 9 9
DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION 5678 34 2 1 D B AA B C C D ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. 4805 (3/13) RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT. TE Connectivity A PNEUMATIC - SEE SHEET 1 - - - CUSTOMER ACCESSIBLE PRODUCTION DRAWING 2151272 C.CHEN 24AUG2012 S.XI 24AUG2012 I.CRUZ 24AUG2012 1:2 4 4 D1 -- - mm Ocean Side Feed Applicator - - 2016 BY - 3.7 0.5 15.3 0.5 REF5.9 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) 142 FEED TYPE 151 239 250 249 238 136 137 163 172 135240 133 198 SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION 10 11 139 140 141 143 144 166 174 175 176 177 213 241 242 243 244 246 145 152 143 164 A 119 8 26 83 124 251 FEED TRACK POSITION GUIDE BY INSULATION BARREL ITEM 30 LOCATED AT FRONT HOLES REF REF HOLDDOWN SET-UP REF REF 140 REF REF TERMINAL SUPPORT LOCATION REF REF SHEAR DEPRESSOR DETAIL MECHANICAL A SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED MECHANICAL POST FEED 30mm STROKE MECHANICAL PRE FEED 30mm STROKE 30mm STROKE AIR FEED 6 2 1 1