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Technical content
G–52 Dimensions are shown: Inches (mm) Specifications and dimensions subject to change www.ckswitches.com G Rocker
9000 Series
Power Rocker and Lever Handle Switches Features/Benefits
- Thermoset UL 94V-0 housing
- Rugged construction
- Variety of actuator and termination options
- RoHS compliant Typical Applications Small equipment
- Shut-off switch Specifications CONTACT RATING:
9201 Model:
GP (general purpose)
6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3)
3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles
R (resistive)
6 AMPS 30 VDC T85 10,000 cycles
9221 Model:
GP (general purpose)
10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles
5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles
R (resistive)
10 AMPS 30 VDC T85 10,000 cycles
ELECTRICAL LIFE: 25,000 make-and-break cycles at full load. CONTACT RESISTANCE: Below 10 m Ω typ. initial @ 2–4 V DC, 100 mA. INSULATION RESISTANCE: 109 Ω min. DIELECTRIC STRENGTH: 2,500 Vrms min. @ sea level. OPERATING TEMPERATURE: –30ºC to 85ºC. SOLDERABILITY: Per MIL-STD-202F method 208D, or EIA RS-186E method 9 (1 hour steam aging). Materials CASE: Diallyl phthalate (DAP) (UL 94V-0). ACTUATOR: Nylon, black standard. FRAME-REAR MOUNT OPTIONS: Spring steel, black. BUSHING: Brass, nickel plated. HOUSING: Stainless steel. SWITCH SUPPORT: Brass or steel, matte-tin plated. MOUNTING BRACKET: Stainless steel. END CONTACTS: 9201 Model: Coin silver, silver plated. 9221 Model: Silver cadmium oxide. CENTER CONTACTS: Copper alloy, silver plated ALL TERMINALS: 9201 Model: Copper alloy, silver plated. 9221 Model: Copper alloy, matte- tin plated. TERMINAL SEAL: Epoxy. HARDWARE: Nut, Screw & Lockwasher: Stainless steel. Standoff: Nylon standard, aluminum available, consult Customer Service Center. *Cadmium used in electrical contacts is acceptable for RoHS. NOTE: Any models supplied with Q contact material are RoHS compliant. NOTE: Specifications and materials listed above are for switches with standard options. For information on specific and custom switches, consult Customer Service Center. Build-A-Switch To order, simply select desired option from each category and place in the appropriate box. Available options are shown and described on pages G-52 through G-55. For additional options not shown in catalog, consult Customer Service Center. Switch Function
9201 DP On-On, 6 Amps
9221 DP On-On, 10 Amps
J37 Rocker with metal frame Actuator Color
2 Black
1 White
3 Red Frame Color
NONE No frame color required Contact Material Q Silver Terminations Z Solder lug (9201 only) AV2 Vertical right angle, PC thru-hole (9201 only) C PC Thru-hole (9201 only) Z4 Quick connect Seal E Epoxy D No Seal UL 61058-1
G–53 Dimensions are shown: Inches (mm) Specifications and dimensions subject to change www.ckswitches.com Power Rocker and Lever Handle Switches SWITCH FUNCTION PANEL MOUNTING All 9000 Series models meet international dimensional and electrical requirements. * See CONTACT MATERIAL, page G-54, for complete ratings. 9221 model must be ordered with Z4 terminations and D seal option. ACTUATOR–PANEL MOUNT Finish: Matte. Other colors, custom actuator markings and legends available, consult Customer Service Center. NOTE: Hardware: two each—mounting screws, nuts, lockwashers and standoffs for 1/8 inch thick panel are supplied standard on all switches with panel mounting brackets. Actuators available separate- ly, see page G-55. Hardware available separately, see Technical Data section of this catalog. OPTION CODE ACTUATOR COLOR
3 RED
1.875 (47,62) w/ J10 actuator 1.625 (41,28) w/ J10 actuator .140 DIA.(3,56 ø) w/ J10 actuator DPDT 2-1,5-42-3,5-6 ON ON ON ON
6 AMPS
10 AMPS
POS. 1 POS. 2 SWITCH FUNCTION POS. 1 POS. 2 RATING*MODEL NO. NO. POLES DPDT Part number shown: 9201J1ZQE2 Terminal Nos. Molded On Side Of Case
G–54 Dimensions are shown: Inches (mm) Specifications and dimensions subject to change www.ckswitches.com G Rocker Power Rocker and Lever Handle Switches .313 (7,95) PANEL MOUNTING PANEL MOUNTING PC MOUNTING Actuator finish: Matte. Other colors, custom actuator markings and legends available, consult Customer Service Center. NOTE: Actuators available separately, see page G–55. Hardware: two each—mounting screws, nuts, lockwashers and standoffs for 1/8 inch thick panel are supplied standard on all switches with panel mounting brackets. Hardware available separately, see Technical Data section of this catalog. OPTION CODE ACTUATOR COLOR Actuator finish: Matte. Frame finish: Gloss. Other colors, custom actuator markings and legends available, consult Customer Service Center. NOTE: Actuators & frames available separately, see page G-55. Hardware: two each—mounting screws, nuts, lockwashers and standoffs for 1/8 inch thick panel are supplied standard on all switches with panel mounting brackets. Hardware available separately, see Technical Data section of this catalog.Not available with AV2 termination. OPTION CODE ACTUATOR COLOR J37 ROCKER WITH METAL FRAME Z SOLDER LUG C PC THRU-HOLE 9201 and 9221 NOTE: Only termination available with 9221 model. Must be ordered with D seal option. Mating terminal standard Nema .187” quick connect.
9201 Only9201 Only
ACTUATOR–REAR MOUNT TERMINATIONS ACTUATOR–PANEL MOUNT ACTUATOR ACTUATOR COLOR ACTUATOR COLOR FRAME COLORACTUATOR
G–55 Dimensions are shown: Inches (mm) Specifications and dimensions subject to change www.ckswitches.com Power Rocker and Lever Handle Switches TERMINATIONS CONTACT MATERIAL SEAL AV2 VERTICAL RIGHT ANGLE, PC THRU-HOLE 9201J1AV2QE2 Vertical Actuation DPDT NOTE: Terminal bend radii and lead-in manufacturing option. Terminal spacing greater than 3mm at all points. Terminal Nos. Molded On Side of Case Not available with 9221 model or Z4 terminations. Must be ordered with 9221 model and Z4 termination.
9201 Only
1 END CONTACTS: Coin silver, silver plated. 2 CENTER CONTACTS & ALL TERMINALS: Copper alloy, silver plated. 3 END CONTACTS: Silver cadmium oxide. 4 CENTER CONTACTS: Copper alloy, silver plated. 5 Z4 TERMINALS ONLY: Copper alloy, tin plated. 6 Cadmium used for electrical contacts is acceptable for RoHS. NOTE: Any models supplied with Q contact material is RoHS compliant. 9221 model must be ordered with Z4 terminations and D seal option. All 9000 Series models meet international dimensional and electrical requirements. * Note: See Technical Data section of this catalog for RoHS compliant and compatible definitions and specifications. E EPOXY SEAL D NO EPOXY SEAL GP (general purpose) 6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3) R (resistive) 6 AMPS 30 VDC T85 10,000 cycles GP (general purpose) 10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles R (resistive) 10 AMPS 30 VDC T85 10,000 cycles SILVER OR TIN 2,5 TIN 5 SILVER 1,2 SILVER CADMIUM OXIDE 3,4,6 9201 9221 Q RATINGSTERMINAL PLATINGCONTACT MATERIALMODELOPTION CODE
G–56 Dimensions are shown: Inches (mm) Specifications and dimensions subject to change www.ckswitches.com G Rocker Power Rocker and Lever Handle Switches AVAILABLE HARDWARE Panel mounting hardware for rocker and lever handle switches is available separately. Mounting hardware consists of two screws, two nuts, two standoffs and two lockwashers per switch, and is available for panel thicknesses of 1/16, 3/32 and 1/8 inch. See part numbers below. J1 & J2 actuators PART NO. PANEL THK. STANDOFF LENGTH 761101000 1/16 IN. (1,59) .295 (7,49) 761102000 3/32 IN. (2,38) .264 (6,71) 761103000 1/8 IN. (3,18) .233 (5,92) J1 Actuator PART NO. 776A01000 WHITE 776A02263 BLACK 776A03000 RED Material: Nylon Finish: Matte Frame for J37 Actuators PART NO.
445400746 BLACK ENAMEL
Material: Spring Steel J2 Actuator PART NO.
760501000 WHITE
760502263 BLACK
760503000 RED
Material: Nylon Finish: Matte J3, J37 Actuators PART NO.
766601000 WHITE
766602263 BLACK
766603000 RED
Material: Nylon Finish: Matte TYPICAL ASSEMBLY SCREW PANEL THICKNESS STAND-OFF LOCKWASHER NUT STAND-OFF LENGTH NOTE: Additional nuts, screws and lockwashers available separately, see Technical Data section of this catalog. Other colors available, consult Customer Service Center.