9159 | DigiCamel IC Datasheet

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PDF pages: 63

Technical content

www.avx.com Version 10.3

NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibilit y of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all applications. Step Step Step 2-PIECE BOARD-TO-BOARD AND WIRE-TO-BOARD CONNECTORS

1 PIECE BOARD-TO-BOARD

Discrete Wire IDC & Cap 18-24 AWG Accessory Caps: 18-24 AWG Click on Product HYPERLINK TO DATA SHEETS: Discrete Wire Insulation Displacement

2 PIECE BOARD TO BOARD (BTB) AND WIRE TO BOARD (WTB)

ONE PIECE BOARD TO BOARD (BTB) INSULATION DISPLACEMENT CONNECTORS (IDC) WIRE TO BOARD (WTB)

The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. These single sided SMT connectors are perfect for both FR4 and metal boards where you need to butt the boards up together to minimize separation. Availably of both white and black insulation colors make them perfect for lighting as well as industrial applications. With sizes from 2p-6p, these high reliability connectors boast gold plated beryllium copper receptacle contacts for harsh environments. Additional components in the 9159 product family include:

SSL - Cabled Plug; Supports wire-to-board applications (11-9159)
SSL - Horizontal Socket; Standard 2-Piece solution (20-9159)
SSL - Top Load Socket; ZIF style for field reparability (22-9159)
SSL - Shorting Socket; Two position (58-9159)
SSL - Retaining Clip; Latches BTB connectors together (80-9159) ELECTRICAL
Current Rating: 5 Amps / Contact
Voltage Rating: 125 VAC9159 Series Plug XXX Number of Ways

2 Part

X Insulator Color Connector Pitch 01 = 3mm Code Color Application

0 Black Industrial

1 White Lighting

16 Gold in Contact Area Tin all over

Operating Temperature: -40ºC to +125ºC MECHANICAL
Insulator Material: Nylon: VL94VO
Contact Material: BeCu / Phos Bronze
Plating: Gold / Tin over Nickel
Durability: 10 Cycles FEATURES AND BENEFITS
Single sided SMT; supports FR4 and metal PCB’s
5 Amp current rating; exceeds general market needs
5.5mm mated width; minimizes PCB space to decrease LED pitch
Gold plated BeCu spring contacts; reliability for harsh environments
Optional retaining clip; provides positive connector mating during vibration
Available in white; supports SSL market preferences

APPLICATIONS

Coplanar PCB mating in SSL products
LED linear lighting strips
Application Notes; refer to 201-01-123 Code No of DetailsWays 002 2 Page 3 003 3 Page 4 004 4 Page 5 005 5 Page 6 006 6 Page 7 Optional Retaining Clip Page 8

2 WAY 2 PART PCB STRIP CONNECTOR

2 WAY PCB BOARD LAYOUT

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP , SEE PAGE 8.

3 WAY 2 PART PCB STRIP CONNECTOR

3 WAY PCB BOARD LAYOUT

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP , SEE PAGE 8.

4 WAY 2 PART PCB STRIP CONNECTOR

4 WAY PCB BOARD LAYOUT

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP , SEE PAGE 8.

5 WAY 2 PART PCB STRIP CONNECTOR

5 WAY PCB BOARD LAYOUT

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP , SEE PAGE 8.

6 WAY 2 PART PCB STRIP CONNECTOR

6 WAY PCB BOARD LAYOUT

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP , SEE PAGE 8.

PLUG ASSEMBLY – FOR REFERENCE ONLY CLIP INSERTED INTO 10-9159-00X-101-X06 MATED ASSEMBLY – FOR REFERENCE ONLY 10-9159-00X-101-X06 MATED WITH 20-9159-00X-X06 HAND INSERTION TOOL 06-9159-7025-01-000 NOTES: 1. CLIP TO RETAIN MATED PAIR PLUG AND SOCKET. NOT SUPPLIED WITH CONNECTOR. 2. MATERIAL: STAINLESS STEEL. 3. PACKING IN BAGS, 1400 PER BAG. 4. TAIL INSERTED INTO SLOT OF 9159 2 PART PLUG (10-9159-00X-101-006). LEADING EDGE CLIPS OVER SOCKET. 5. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 6. RECOMMENDED 1 CLIP IN 2, 3 AND 4 WAY. 2 CLIPS IN 5 AND 6 WAY. POSITIONS AT CUSTOMER DISCRETION.

The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. The cabled plug was developed to bring power and signals onto the PCB’s while keeping the same board level interface. This allows the designer to build a single PCB with a receptacle on one end and a plug on the other end to minimize cost and inventory. Regardless of where the PCB is used in the system, the cabled plug connector will then create the connection to the outside world. The optional latch can be inserted into the plug housing to assure positive attachment to the PCB in harsh environments without having to change the PCB connector. Additional components in the 9159 product family include:

SSL - Horizontal Plug; Standard 2-Piece solution (10-9159)
SSL - Horizontal Socket; Standard 2-Piece solution (20-9159)
SSL - Top Load Socket; ZIF style for field reparability (22-9159)
SSL - Shorting Socket; Two position (58-9159)
SSL - Retaining Clip; Latches BTB connectors together (80-9159) 9159 Series Prefix Wire Plug Soldered Terminations XXX Number of Ways

X Color Options Connector Pitch 01 = 3mm Code Color Application

16 Gold in Contact Area

Mates with standard horizontal socket; no need to change any connectors
5 Amp current rating; exceeds general market needs
Wires are soldered into connector with tie wrap strain relief; simplicity
Optional latch; provides positive attachment to PCB connector
Available in white; supports SSL market preferences
Provided Wire-to-Board capabilities to standard 9159 2-Piece connector system
Application Notes; refer to 201-01-123 Optional Cover See page 15 for ordering code Optional Latch See page 16 for ordering code ELECTRICAL
Current Rating: 5 Amps / Contact
Voltage Rating: 125 VAC ENVIRONMENTAL
Operating Temperature: -40ºC to +125ºC MECHANICAL
Insulator Material: Nylon: VL94VO
Contact Material: BeCu / Phos Bronze
Plating: Gold / Tin over Nickel
Durability: 10 Cycles NOTES: Connectors are supplied with cable ties (see page 17). Covers/Latches are sold separately (see pages 15-16 for ordering codes).

2 WAY 2 PART 9159 LIGHTING CONNECTOR

CABLE TIES SUPPLIED WITH EACH REEL NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.

3 WAY 2 PART 9159 LIGHTING CONNECTOR

CABLE TIES SUPPLIED WITH EACH REEL NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.

4 WAY 2 PART 9159 LIGHTING CONNECTOR

CABLE TIES SUPPLIED WITH EACH REEL NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.

5 WAY 2 PART 9159 LIGHTING CONNECTOR

CABLE TIES SUPPLIED WITH EACH REEL NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.

6 WAY 2 PART 9159 LIGHTING CONNECTOR

CABLE TIES SUPPLIED WITH EACH REEL NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.

ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY

2 WAY COVER 60-9159-3302-0X-000

3 WAY COVER 60-9159-3303-0X-000

4 WAY COVER 60-9159-3304-0X-000

5 WAY COVER 60-9159-3305-0X-000

6 WAY COVER 60-9159-3306-0X-000

NOTES: 1. COVER (SLIDE ON) AVAILABLE TO PROTECT CABLE ENTRY. 2. OPTION COMPONENT. ORDER SEPARATELY. 3. PACKED IN BAGS, 1400 PIECES PER BAG. 4. MAXIMUM OUTER WIRE SIZE, 1.6MM DIAMETER INSULATION. 5. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9. 6. COLOR OPTIONS SEE PAGE 9. 7. ALL DIMENSIONS ARE REFERENCED DIMENSIONS. 8. TO BE ASSEMBLED BEFORE CABLE TIE.

ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY LATCH 60-9159-3402-0X-000 USED ON 2, 4 AND 6 WAY ASSEMBLIES LATCH 60-9159-3403-0X-000 USED ON 3 AND 5 WAY ASSEMBLIES NOTES: 1. LATCH AVAILABLE TO RETAIN MATED PLUG. 2. OPTIONAL COMPONENT, ORDER SEPARATELY. SEE PAGE 17. 3. PACKAGED IN BAGS, 1400 PIECES PER BAG. 4. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9. 5. ALL DIMENSIONS ARE REFERENCED DIMENSIONS. 6. TO BE ASSEMBLED BEFORE COVER.

PLUG WIRED ACCESSORY ORDERING CODES PLUG WIRED 3 ASSEMBLED OPTIONS PLUG ASSEMBLY PLUG ASSEMBLY WITH COVER PLUG ASSEMBLY WITH COVER AND LATCH CABLE TIE Supplied in bags with each reel of connector assemblys. Color White. For additional ties order code 90-2211-7092-00-000. Packed in bags, 700 pieces per bag. Connector Assembly Optional Components Part Number Cover (see page 7) Latch (see page 8) 11-9159-002-101-X16 60-9159-3302-0X-000 60-9159-3402-0X-000 11-9159-003-101-X16 60-9159-3303-0X-000 60-9159-3403-0X-000 11-9159-004-101-X16 60-9159-3304-0X-000 60-9159-3402-0X-000 11-9159-005-101-X16 60-9159-3305-0X-000 60-9159-3403-0X-000 11-9159-006-101-X16 60-9159-3306-0X-000 60-9159-3402-0X-000 “X” For color option refer to table on page 1.

The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. These single sided SMT connectors are perfect for both FR4 and metal boards where you need to butt the boards up together to minimize separation. Availably of both white and black insulation colors make them perfect for lighting as well as industrial applications. With sizes from 2p-6p, these high reliability connectors boast gold plated beryllium copper receptacle contacts for harsh environments. Additional components in the 9159 product family include:

SSL - Horizontal Plug; Standard 2-Piece solution (10-9159)
SSL - Cabled Plug; Supports wire-to-board applications (11-9159)
SSL - Top Load Socket; ZIF style for field reparability (22-9159)
SSL - Shorting Socket; Two position (58-9159)
SSL - Retaining Clip; Latches BTB connectors together (80-9159) 9159 Series Prefix Socket XXX Number of Ways

X Color Options Connector Pitch 01 = 3mm Code Color Application

16 Gold in Contact Area Tin

Gold on Solder Tail all over FEATURES AND BENEFITS

Single sided SMT; supports FR4 and metal PCB’s
5 Amp current rating; exceeds general market needs
5.5mm mated width; minimizes PCB space to decrease LED pitch
Gold plated BeCu spring contacts; reliability for harsh environments
Optional retaining clip; provides positive connector mating during vibration
Available in white; supports SSL market preferences
Coplanar PCB mating in SSL products
LED linear lighting strips
Application Notes; refer to 201-01-123 ELECTRICAL
Current Rating: 5 Amps / Contact
Voltage Rating: 125 VAC ENVIRONMENTAL
Operating Temperature: -40ºC to +125ºC MECHANICAL
Insulator Material: Nylon: VL94VO
Contact Material: BeCu / Phos Bronze
Plating: Gold / Tin over Nickel
Durability: 10 Cycles

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.

2 WAY PCB BOARD LAYOUT PACKING DETAILS

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.

3 WAY PCB BOARD LAYOUT PACKING DETAILS

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.

4 WAY PCB BOARD LAYOUT PACKING DETAILS

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.

5 WAY PCB BOARD LAYOUT PACKING DETAILS

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.

6 WAY PCB BOARD LAYOUT PACKING DETAILS

The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. The top loading socket allows complete PCB’s to be replaced in the field without having to dissemble the entire strip of boards. The connector has a two part insulator whereby the top of the connector will slide open allowing the plug connector to be pulled out either vertically or at a slight angle. Once the PCB is replaced, the cover is slid back like a Zero Insertion Force (ZIF) connector to the closed position. The PCB layout is identical to the standard horizontal socket to maintain family commonality at the PCB level. Additional components in the 9159 product family include:

SSL - Horizontal Plug; Standard 2-Piece solution (10-9159)
SSL - Cabled Plug; Supports wire-to-board applications (11-9159)
SSL - Horizontal Socket; Standard 2-Piece solution (20-9159)
SSL - Shorting Socket; Two position (58-9159)
SSL - Retaining Clip; Latches BTB connectors together (80-9159) 9159 Series Prefix Socket Top Loading XXX Number of Ways

X Color Options Connector Pitch 01 = 3mm Code Color Application Tin on Solder Tail all over FEATURES AND BENEFITS

Slide open top; allows field reparability at the light fixture level
Mates with standard horizontal or cabled plug; no need to change any connectors
5 Amp current rating; exceeds general market needs
Gold plated BeCu spring contacts; reliability for harsh environments
Available in white; supports SSL market preferences
Coplanar PCB mating in SSL products
LED linear lighting strips
Application Notes; refer to 201-01-123 ELECTRICAL
Current Rating: 5 Amps / Contact
Voltage Rating: 125 VAC ENVIRONMENTAL
Operating Temperature: -40ºC to +125ºC MECHANICAL
Insulator Material: Nylon: VL94VO
Contact Material: BeCu / Phos Bronze
Plating: Gold / Tin over Nickel
Durability: 10 Cycles

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.

SSL – Shorting Socket Series 9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. The 2 position shorting socket was designed to plug onto the last PCB in the lighting strip to short the two contacts together, closing the electrical loop. Just as the cabled plug brings power and signals onto the light strip, the shorting socket completes the circuit while maintaining a single board design. Additional components in the 9159 product family include:

SSL - Horizontal Plug; Standard 2-Piece solution (10-9159)
SSL - Cabled Plug; Supports wire-to-board applications (11-9159)
SSL - Horizontal Socket; Standard 2-Piece solution (20-9159)
SSL - Top Load Socket; ZIF style for field reparability (22-9159)
SSL - Retaining Clip; Latches BTB connectors together (80-9159) ELECTRICAL
Current Rating: 5 Amps / Contact
Voltage Rating: 125 VAC ENVIRONMENTAL
Operating Temperature: -40ºC to +125ºC MECHANICAL
Insulator Material: Nylon: VL94VO
Contact Material: BeCu / Phos Bronze
Plating: Gold / Tin over Nickel
Durability: 10 Cycles FEATURES AND BENEFITS
Mates to the standard plug connector; does not require a new connector
Integral latching mechanism; Provides positive attachment to the plug
Gold plated BeCu spring contacts; reliability for harsh environments
Available in white; supports SSL market preferences
Coplanar PCB mating in SSL products
LED linear lighting strips
Application Notes; refer to 201-01-123 58 9159 002 000 006 HOW TO ORDER

SSL – Shorting Socket Series 9159 PACKING DETAILS

The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating. The 1-Piece Card Edge connector was developed to provide a reliable, low cost and simple means of connecting multiple PCB’s together. The single stamped contact has dual contact beams to guarantee a high contact force on standard 1.6mm PCB’s. These connectors are available in 2 through 5 positions and are on 2.0mm pitch centers to provide a 3 amp continuous rating. Available in both black and white to meet the application requirements. ELECTRICAL

Current Rating; 3 Amps / Contact
Voltage Rating; 250 VAC ENVIRONMENTAL
Operating Temperature: -55ºC to +125ºC MECHANICAL
Insulator Material: Nylon 46: UL94HB
Contact Material: Phosphor Bronze
Plating: Tin over Nickel
Durability: 5 Cycles FEATURES AND BENEFITS
Dual contacts provide positive contact force for enhanced reliability
Mates with standard 1.6 ± 0.15mm PCB on 2.0mm pad pitch
3 amp current rating for high current applications
Available in white; supports SSL market preferences
Coplanar PCB mating in SSL products
LED linear lighting strips 9159 Series Prefix XXX Number of Ways Single Part PCB Strip Connector HOW TO ORDER Insulator Color PCB Thickness 01 = 1.60 ± 0.15 Code Color Application

06 = Pure Tin all over

2 WAY SINGLE PART PCB STRIP CONNECTOR

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. THICKNESS 1.60 ± 0.15

3 WAY SINGLE PART PCB STRIP CONNECTOR

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. THICKNESS 1.60 ± 0.15

4 WAY SINGLE PART PCB STRIP CONNECTOR

NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. THICKNESS 1.60 ± 0.15

5 WAY SINGLE PART PCB STRIP CONNECTOR

THICKNESS 1.60 ± 0.15 NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED.

The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. The simplicity of inserting a wire into the connector with a small tool allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these connectors are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The 9175 series accepts 26 AWG to 28 AWG wires with an insulation diameter ranging from 0.7mm to 1.0mm. These single contact connectors support a 1 amp current rating and have a split SMT tail design to provide maximum stability on the PCB. Available in a 2p and 3p configuration, these connectors can be end stackable for higher pin counts. ELECTRICAL

Current Rating: 1 Amp / Contact
Voltage Rating: 125 VAC 9175 Series Prefix 00X Number of Ways Plating Option 06 = Pure Tin all over HOW TO ORDER X Insulator Color 001 Wire Gauge Size Code Color Application
Operating Temperature: -40ºC to +125ºC MECHANICAL
Insulator Material: Nylon 46: UL94V0
Contact Material: Phosphor Bronze
Plating: Tin over Nickel
Durability: 3 Cycles FEATURES AND BENEFITS
IDC contact provides a gas-tight connection to the PCB for long term reliability
Connector housing captures the wire insulation for positive strain relief
Tested to automotive levels on shock, vibration and temperature cycling for reliability
Low and high volume assembly tools to match production volumes
Reduced total applied cost versus solder or crimp processes
High temperature insulator capable to 260 degrees C reflow soldering processes
Connecting discrete wire components directly to the PCB
Bringing power and signals onto a PCB
Daisy chaining PCB’s together to create a continuous string of boards
Application Notes: refer to 201-01-124 Code No of DetailsWays 002 2 Page 39 003 3 Page 40 Code Accepted Wire Wire Gauge Insulation 001 28 Gauge Solid or Stranded Min Ø 0.70 26 Gauge Solid or Stranded Max Ø 1.00 Certification: UL File #E320991

26-28 AWG 2 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 38. 3. CONNECTOR DESIGNED TO ACCEPT 26 AND 28 GAUGE SOLID OR STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-100. SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY 2000 LEADER 500MM TRAILER 500MM REEL / BOX 7 PACK QTY 14000

26-28 AWG 3 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 38. 3. CONNECTOR DESIGNED TO ACCEPT 26 AND 28 GAUGE SOLID OR STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-100. SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY 2000 LEADER 500MM TRAILER 500MM REEL / BOX 7 PACK QTY 14000

SINGLE WIRE INSERTION TOOL FOR 26/28 GAUGE WIRE CLEARANCE AREA ON PCB FOR HAND TOOLING HIGH PRODUCTION Metal ALL METAL Max ToolInsulation Part NumberDia /H11083 1.00 06 9175 7017 01 000 MED PRODUCTION Metal/Plastic METAL SHANK PLASTIC Max ToolInsulation Part NumberDia /H11083 1.00 06 9175 7016 01 000 LOW PRODUCTION Plastic ALL PLASTIC Max ToolInsulation Part NumberDia /H11083 1.00 06 9175 7004 01 000 UNIVERSAL HANDLE Details Tool Part Number

6.35 A/F HEX 06 7000 7730 01 000BIT HOLDER

2 WAY 3 WAY

REQUIRES HAND PRESS WITH FLAT ROCK PLATES

2 WAY TOOL

TOOL NUMBER 06-9175-7017-01-002 SKETCH SHOWS PCB RESTRICTED AREAS FOR ASSEMBLY TOOLING

3 WAY TOOL

TOOL NUMBER 06-9175-7017-01-003 SKETCH SHOWS PCB RESTRICTED AREAS FOR ASSEMBLY TOOLING NOTES: 1. DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 2. MAXIMUM COMPONENT HEIGHT 0.80MM IN THIS AREA. 3. MAXIMUM COMPONENT HEIGHT 4.00MM IN THIS AREA. 4. THE SAME RESTRICTIONS APPLY TO ALL WIRE INSULATION DIAMETERS.

The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. The simplicity of inserting a wire into the connector with a small tool allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these connectors are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The 9176 series accepts 18 AWG to 24 AWG wires with an insulation diameter ranging from 1.1mm to 2.1mm. These dual contact connectors support a 10 amp current rating with two large SMT solder tails per wire to provide maximum stability on the PCB. Available in 1p-3p configuration, these connectors can be end stackable for higher pin counts. The 9176 series also comes with optional locking strain relief caps that act as the termination tool for severe vibration applications. ELECTRICAL

Current Rating: 10 Amp / Contact
Voltage Rating: 250 VAC 9176 Series Prefix 00X Number of Ways Plating Option 06 = Pure Tin all over HOW TO ORDER X Insulator Color 00X Wire Gauge Size Code Color Application
Operating Temperature: -40ºC to +125ºC MECHANICAL
Insulator Material: Nylon 46: UL94V0
Contact Material: Phosphor Bronze
Plating: Tin over Nickel
Durability: 3 Cycles FEATURES AND BENEFITS
IDC contact provides a gas-tight connection to the PCB for long term reliability
Connector housing captures the wire insulation for positive strain relief
Tested to automotive levels on shock, vibration and temperature cycling for reliability
Low and high volume assembly tools to match production volumes
Reduced total applied cost versus solder or crimp processes
Optional thru and end caps lock in place to provide maximum strain relief
High temperature insulator capable to 260ºC reflow soldering processes
Connecting discrete wire components directly to the PCB
Bringing power and signals onto a PCB
Daisy chaining PCB’s together to create a continuous string of boards
Application Notes: refer to 201-01-124 Code No of DetailsWays 001 1 Page 44 002 2 Page 45 003 3 Page 46 Code Accepted Wire Cap Code Wire Gauge Insulation Pages 47-48 001 18 Gauge Stranded Ø 1.6-2.1 021 011 20 Gauge Stranded Ø 1.6-2.1 021 022 22 Gauge Stranded Ø 1.1-1.6 016 032 24 Gauge Stranded Ø 1.1-1.6 016 Certification: UL File #E320991

18-24 AWG 1 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 43. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 24 AND 18 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 6. FOR PCB SPACE RESTRICTED BY WIRE ASSEMBLY TOOLING REFER TO PAGE 47. 7. FOR HAND WIRE ASSEMBLY TOOLING REFER TO PAGE 49. PACKING DETAILS REEL QTY 1000 LEADER 480MM TRAILER 120MM SMT PCB LAYOUT PURE TIN PADS Code Accepted A Wire B Wire Gauge Insulation 001 18 Gauge Stranded 0.72 Ø 1.6-2.1 2.1 011 20 Gauge Stranded 0.60 Ø 1.6-2.1 2.1 022 22 Gauge Stranded 0.47 Ø 1.1-1.6 1.6 032 24 Gauge Stranded 0.37 Ø 1.1-1.6 1.6

18-24 AWG 2 WAY IDC CONNECTOR PACKING DETAILS REEL QTY 1000 LEADER 480MM TRAILER 120MM SMT PCB LAYOUT PURE TIN PADS Code Accepted A Wire B Wire Gauge Insulation 001 18 Gauge Stranded 0.72 Ø 1.6-2.1 2.1 011 20 Gauge Stranded 0.60 Ø 1.6-2.1 2.1 022 22 Gauge Stranded 0.47 Ø 1.1-1.6 1.6 032 24 Gauge Stranded 0.37 Ø 1.1-1.6 1.6 NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 43. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 24 AND 18 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 6. FOR PCB SPACE RESTRICTED BY WIRE ASSEMBLY TOOLING REFER TO PAGE 47. 7. FOR HAND WIRE ASSEMBLY TOOLING REFER TO PAGE 49 8. FOR PRESS WIRE ASSEMBLY TOOLING REFER TO PAGE 50. 9. FOR ACCESSORY CAPS REFER TO PAGES 47 AND 48.

18-24 AWG 3 WAY IDC CONNECTOR PACKING DETAILS REEL QTY 1000 LEADER 480MM TRAILER 120MM SMT PCB LAYOUT PURE TIN PADS Code Accepted A Wire B Wire Gauge Insulation 001 18 Gauge Stranded 0.72 Ø 1.6-2.1 2.1 011 20 Gauge Stranded 0.60 Ø 1.6-2.1 2.1 022 22 Gauge Stranded 0.47 Ø 1.1-1.6 1.6 032 24 Gauge Stranded 0.37 Ø 1.1-1.6 1.6 NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 43. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 24 AND 18 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 6. FOR PCB SPACE RESTRICTED BY WIRE ASSEMBLY TOOLING REFER TO PAGE 47. 7. FOR HAND WIRE ASSEMBLY TOOLING REFER TO PAGE 49 8. FOR PRESS WIRE ASSEMBLY TOOLING REFER TO PAGE 50. 9. FOR ACCESSORY CAPS REFER TO PAGES 47 AND 48.

Code Slot A Diameter B Text 016 1.60 1.00 9176 Ø1.6 021 2.10 1.50 9176 Ø2.1 Color X00 Black 000 White 100 NOTES: 1. CAP FOR IDC WIRE TO BOARD CONNECTION, 2 AND 3 WAY, THROUGH WIRE. 2. FOR USE WITH STANDARD 9176 IDC CONNECTORS, SEE PAGE 43 FOR THE CORRECT PART CODE TO MATCH WIRE. 3. CAP MATERIAL: GLASS FILLED NYLON 46, FOR COLORS SEE TABLE BELOW. 4. DIMENSIONS A, B AND TEXT, SEE TABLE BELOW. 5. CAPS DESIGNED TO ACCOMMODATE WIRE INSULATION 6. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 7. PACKED IN BAGS, 1000 PIECES PER BAG. SSL - Discrete Wire IDC Series 9176 60-9176-00X-0XX-X00 ACCESSORY CAP – THROUGH WIRE

Code Slot A Diameter B Text 016 1.60 1.00 9176 Ø1.6 021 2.10 1.50 9176 Ø2.1 Color X99 Black 099 White 199 NOTES: 1. CAP FOR IDC WIRE TO BOARD CONNECTION, 2 AND 3 WAY, WITH WIRE STOP . 2. FOR USE WITH STANDARD 9176 IDC CONNECTORS, SEE PAGE 43 FOR THE CORRECT PART CODE TO MATCH WIRE. 3. CAP MATERIAL: GLASS FILLED NYLON 46, FOR COLORS SEE TABLE BELOW. 4. DIMENSIONS A, B AND TEXT, SEE TABLE BELOW. 5. CAPS DESIGNED TO ACCOMMODATE WIRE INSULATION 6. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 7. PACKED IN BAGS, 1000 PIECES PER BAG. SSL - Discrete Wire IDC Series 9176 60-9176-00X-0XX-X99 ACCESSORY CAP – WIRE STOP

FOR SINGLE 18/24 GAUGE WIRE CLEARANCE AREA ON PCB FOR HAND TOOLING HIGH PRODUCTION Metal Max ToolInsulation Part NumberDia /H11083 2.10 06 9176 7017 01 000 /H11083 1.60 06 9176 7017 02 000 MED PRODUCTION Metal/Plastic Max ToolInsulation Part NumberDia /H11083 2.10 06 9176 7016 01 000 /H11083 1.60 06 9176 7016 02 000 UNIVERSAL HANDLE Details Tool Part Number

1 WAY 2 WAY 3 WAY

REQUIRES HAND PRESS WITH FLAT ROCK PLATES HIGH PRODUCTION Metal No. Max Tool of Ways Insulation Part NumberDia 2 /H11083 2.10 06 9176 7017 01 002 /H11083 1.60 06 9176 7017 02 002 3 /H11083 2.10 06 9176 7017 01 003 /H11083 1.60 06 9176 7017 02 003

2 WAY

3 WAY

NOTES: 1. DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 2. MAXIMUM COMPONENT HEIGHT 1.00MM IN THIS AREA. 3. MAXIMUM COMPONENT HEIGHT 6.00MM IN THIS AREA. 4. THE SAME RESTRICTIONS APPLY TO ALL WIRE INSULATION DIAMETERS 5. 2 AND 3 WAY TOOLS ONLY, FOR USE UNDER HAND PRESS WITH FLAT PLATES. 6. FOR HAND TOOLING REFER TO PAGE 47.

SSL - Discrete Wire IDC Contact & Cap Series 9176 The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. This new single contact was developed as a standalone component to enhance the application uses with the IDC technology. The simplicity of inserting a wire into an SMT contact with a small tool or optional retention / termination cap allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these contacts are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the optional cap provides a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The single 9176 series contact and cap accepts 18 AWG to 24 AWG wires with an insulation diameter ranging from 1.1mm to 2.1mm. These dual beam contacts support a 10 amp current rating with a large SMT solder base to provide maximum stability on the PCB. The optional locking strain relief cap acts as the termination tool for severe vibration applications. ELECTRICAL

Current Rating: 10 Amps/Contact
Voltage Rating: Dependant on component proximity 9176 Series Prefix 70 = Contact 001 Number of Ways 006 Plating Option 06 = Pure Tin all over HOW TO ORDER – CONTACT OPTIONS 5XX Wire Gauge Size ENVIRONMENTAL
Operating Temperature: -40ºC to +125ºC MECHANICAL
Insulator Material: Nylon 46: UL94V0
Contact Material: Phosphor Bronze
Plating: Tin over Nickel
Durability: 3 Cycles FEATURES AND BENEFITS
IDC contact is supplied in T&R pockets for standard SMT placement
IDC contact provides a gas-tight connection to the PCB for long term reliability
Optional termination cap provides additional strain relief for severe environments
Tested to automotive levels on shock, vibration and temperature cycling for reliability
Reduced total applied cost versus solder or crimp processes
Individual contacts can be located anywhere on the PCB based on specific application
Connecting discrete wire components directly to the PCB
Bringing power and signals onto a PCB
Daisy chaining PCB’s together to create a continuous string of boards
Application notes: refer to 201-01-124 Code No of DetailsWays 001 1 Page 57 Code Accepted Wire Gauge 501 18 Gauge Stranded 511 20 Gauge Stranded 522 22 Gauge Stranded 532 24 Gauge Stranded 9176 Series Prefix 60 = Cap 001 Number of Ways HOW TO ORDER – CAP OPTIONS X00 Insulator Color 5XX Wire Gauge Size Code Color Application

516 Ø 1.1-1.6 521 Ø 1.6-2.1

SSL - Discrete Wire IDC Contact & Cap Series 9176 CONTACT DETAILS Code Accepted A Wire Gauge 501 18 Gauge Stranded 0.72 511 20 Gauge Stranded 0.60 522 22 Gauge Stranded 0.47 532 24 Gauge Stranded 0.37 NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. 3. CONTACT PLATING: PURE TIN. 4. CONNECTOR DESIGNED TO ACCEPT BETWEEN 18 AND 24 GAUGE STRANDED WIRE. SEE TABLE. 5. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 6. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 7. SMT PCB LAYOUT, REFER TO PAGE 58 8. PACKING IN TAPE AND REEL, QUANTITY 1000 PER REEL. 9. WHEN REQUIRED, MATCHING CAP DETAILS ON DRAWING 60-9176-001-5XX-X00S. 10. ASSEMBLY TOOLING ON PAGE 59 (WITH CAP AND WITHOUT CAP). PACKING DETAILS REEL QTY 1000 LEADER 480MM TRAILER 120MM

SSL - Discrete Wire IDC Contact & Cap Series 9176 18-24 AWG IDC WIRE TO BOARD CONNECTOR SINGLE CONTACT ASSEMBLED/INSTALLED PRODUCTS SMT PCB LAYOUT PURE TIN PADS ORIENTATION OF CONTACT ON PAD NOTES: 1. CONNECTOR CAN BE USED WITH CONTACT ONLY OR WITH OPTIONAL CAP . 2. OUTLINE OF CAP WHEN USED. 3. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND 201-01-124. 4. DIMENSIONS SHOWN ARE REFERENCED DIMENSIONS. 5. ASSEMBLY TOOLING ON PAGE 59 (WITH CAP AND WITHOUT CAP).

SSL - Discrete Wire IDC Contact & Cap Series 9176 ASSEMBLY TOOLING – CAP USED UNIVERSAL HANDLE 06 7000 7730 01 000 CAP APPLICATION TOOL 06-9176-7018-01-000 ORIENTATE CAP IN TOOL NOTES: 1. ASSEMBLY TOOLING FOR CAP . 2. AREA OF PCB TO BE KEPT CLEAR OF COMPONENTS, TACKS PERMISSIBLE. 3. WIRE AND CAP INSERTED IN ONE OPERATION. 4. REFER TO APPLICATION NOTE 201-01-124 FOR FURTHER INFORMATION. 5. REFER BELOW WHEN CONTACT USED WITHOUT CAP . UNIVERSAL HANDLE 06 7000 7730 01 000 2.1 Ø WIRE 06-9176-7019-01-000 06-9176-7020-01-000 1.6 Ø WIRE 06-9176-7019-02-000 06-9176-7020-02-000 NOTES: 1. ASSEMBLY TOOLING FOR CONTACT ONLY, NO CAP USED. 2. MINIMUM AREA OF PCB TO BE KEPT CLEAR OF COMPONENTS, TRACK PERMISSIBLE. 3. REFER TO TABLE FOR CORRECT TOOL/WIRE COMBINATION. 4. REFER TO APPLICATION NOTE 201-01-124 FOR FURTHER INFORMATION. ASSEMBLY TOOLING – CAP NOT USED WIRE ONTO CONTACT Wire Guage Wire Metal Tool Plastic Tool Handle Insulation ø High Volume Small to Medium Volume 18-24 AWG 1.10 to 1.60 06-9176-7019-02-000 06-9176-7020-02-000 06-7000-7730-01-000 18-24 AWG 1.60 to 2.10 06-9176-7019-01-000 06-9176-7020-01-000 06-9176-7730-01-000

SSL - Discrete Wire IDC Contact & Cap Series 9176 CAP DETAILS NOTES: 1. CAP FOR IDC WIRE TO BOARD CONNECTION. 2. CAP MATERIAL: GLASS FILLED NYLON 46, COLOR SEE PAGE 56. 3. CAPS DESIGNED TO ACCOMMODATE WIRE INSULATION DIAMETERS 1.1MM TO 2.1MM. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106, APPLICATION NOTES 201-01-124. 6. PACKING IN BAGS, QUANTITY 1000 PER BAG. 7. FOR INSTALATION DETAILS REFER TO DRAWING 70-9176-001-XX-006S. Code Insulator B Text C Diameter 516 Ø 1.1 to 1.6 1.00 Ø 1.6 521 Ø 1.6 to 2.1 1.50 Ø 2.1

The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. The simplicity of inserting a wire into the connector with a small tool allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these connectors are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The 9177 series accepts 14 AWG to 20 AWG wires with an insulation diameter ranging from 2.75mm to 4.25mm. These dual contact connectors support a 15 amp current rating with two large SMT solder tails per wire to provide maximum stability on the PCB. Available in 1p-3p configuration, these connectors can be end stackable for higher pin counts. ELECTRICAL

Current Rating: 15 Amp / Contact
Voltage Rating: 600 VAC 9177 Series Prefix 00X Number of Ways Plating Option 06 = Pure Tin all over HOW TO ORDER X Insulator Color 00X Wire Gauge Size Code Color Application
Operating Temperature: -40ºC to +125ºC MECHANICAL
Insulator Material: Nylon 46: UL94V0
Contact Material: Phosphor Bronze
Plating: Tin over Nickel
Durability: 3 Cycles FEATURES AND BENEFITS
IDC contact provides a gas-tight connection to the PCB for long term reliability
Connector housing captures the wire insulation for positive strain relief
Tested to automotive levels on shock, vibration and temperature cycling for reliability
Low and high volume assembly tools to match production volumes
Reduced total applied cost versus solder or crimp processes
High temperature insulator capable to 260ºC reflow soldering processes
Connecting discrete wire components directly to the PCB
Bringing power and signals onto a PCB
Daisy chaining PCB’s together to create a continuous string of boards
Application Notes: refer to 201-01-124 Code No of DetailsWays 001 1 Page 52 002 2 Page 53 003 3 Page 54 Code Accepted Wire Wire Gauge Insulation 001 14 AWG Ø 4.25 012 16 AWG Ø 3.50 022 18 AWG Ø 3.50 033 20 AWG Ø 2.75 Certification: UL File #E320991

14-20 AWG 1 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 51. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 55. PACKING DETAILS REEL QTY 400 LEADER 500MM TRAILER 400MM REEL/BOX 4 PACK QTY 1600 SMT PCB LAYOUT PURE TIN PADS Code Accepted A Wire B Wire Gauge Insulation 001 14 Gauge Stranded 1.10 Ø 4.25 max 4.25 012 16 Gauge Stranded 0.82 Ø 3.50 max 3.50 022 18 Gauge Stranded 0.72 Ø 3.50 max 3.50 033 20 Gauge Stranded 0.60 Ø 2.75 max 2.75

14-20 AWG 2 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 51. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 55. PACKING DETAILS REEL QTY 400 LEADER 500MM TRAILER 400MM REEL/BOX 4 PACK QTY 1600 SMT PCB LAYOUT PURE TIN PADS Code Accepted A Wire B Wire Gauge Insulation 001 14 Gauge Stranded 1.10 Ø 4.25 max 4.25 012 16 Gauge Stranded 0.82 Ø 3.50 max 3.50 022 18 Gauge Stranded 0.72 Ø 3.50 max 3.50 033 20 Gauge Stranded 0.60 Ø 2.75 max 2.75

14-20 AWG 3 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 51. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 55. PACKING DETAILS REEL QTY 400 LEADER 500MM TRAILER 400MM REEL/BOX 4 PACK QTY 1600 SMT PCB LAYOUT PURE TIN PADS Code Accepted A Wire B Wire Gauge Insulation 001 14 Gauge Stranded 1.10 Ø 4.25 max 4.25 012 16 Gauge Stranded 0.82 Ø 3.50 max 3.50 022 18 Gauge Stranded 0.72 Ø 3.50 max 3.50 033 20 Gauge Stranded 0.60 Ø 2.75 max 2.75

NOTES: 1. ALL DIMENSIONS FOR REFERENCE DIMENSIONS. 2. MAXIMUM COMPONENT HEIGHT 0.80MM IN THIS AREA. 3. MAXIMUM COMPONENT HEIGHT 11.00 MM IN THIS AREA. 4. THE SAME RESTRICTIONS APPLY TO ALL WIRE INSULATION DIAMETERS. INSERTION TOOLING – REQUIRES HAND PRESS WITH FLAT ROCK PLATES HIGH PRODUCTION Metal No. Max Tool of Ways Insulation Part NumberDia /H11083 4.25 06 9177 7017 01 001 1 /H11083 3.50 06 9177 7017 03 001 /H11083 2.75 06 9177 7017 03 001 /H11083 4.25 06 9177 7017 01 002 2 /H11083 350 06 9177 7017 02 002 /H11083 2.75 06 9177 7017 03 002 /H11083 4.25 06 9177 7017 01 003 3 /H11083 3.50 06 9177 7017 02 003 /H11083 2.75 06 9177 7017 03 003 MED PRODUCTION Metal No. Max Tool of Ways Insulation Part NumberDia /H11083 4.25 06 9177 7016 01 001 1 /H11083 3.50 06 9177 7016 02 001 /H11083 2.75 06 9177 7016 03 001 /H11083 4.25 06 9177 7016 01 002 2 /H11083 350 06 9177 7016 02 002 /H11083 2.75 06 9177 7016 03 002 /H11083 4.25 06 9177 7016 01 003 3 /H11083 3.50 06 9177 7016 02 003 /H11083 2.75 06 9177 7016 03 003 INSERTION TOOLING – PCB RESTRICTED AREAS FOR ASSEMBLY TOOLING

1 WAY

The assembly tooling restricts the available space/component heights on the PCB. For details see below.

http://www.avx.com Contact: AVX Myrtle Beach, SC Tel: 843-448-9411 AVX Northwest, WA Tel: 360-699-8746 AVX Midwest, IN Tel: 317-861-9184 AVX Mid/Pacific, CA Tel: 408-988-4900 AVX Northeast, MA Tel: 617-479-0345 AVX Southwest, CA Tel: 949-859-9509 AVX Canada Tel: 905-238-3151 AVX South America Tel: +55-11-4688-1960 AVX Limited, England Tel: +44-1252-770000 AVX S.A.S., France AVX GmbH, Germany Tel: +49-8131-9004-0 AVX SRL, Italy AVX Czech Republic AVX/ELCO UK Tel: +44-1638-675000 ELCO Europe GmbH AVX S.A., Spain AVX Benelux Tel: +31-187-489-337 AVX/Kyocera (S) Pte Ltd., Singapore Tel: +65-6286-7555 AVX/Kyocera, Asia, Ltd., Hong Kong Tel: +852-2363-3303 AVX/Kyocera Yuhan Hoesa, South Korea Tel: +82-2785-6504 AVX/Kyocera HK Ltd., Taiwan Tel: +886-2-2656-0258 AVX/Kyocera (M) Sdn Bhd, Malaysia Tel: +60-4228-1190 AVX/Kyocera International Trading Co. Ltd., Shanghai Tel: +86-21-6215-5588 AVX/Kyocera Asia Ltd., Shenzen Tel: +86-755-3336-0615 AVX/Kyocera International Trading Co. Ltd., Beijing Tel: +86-10-6588-3528 AVX/Kyocera India Liaison Office Tel: +91-80-6450-0715 AMERICAS EUROPE ASIA-PACIFIC KED Hong Kong Ltd. Tel: +852-2305-1080/1223 KED Hong Kong Ltd. Shenzen Tel: +86-755-3398-9600 KED Company Ltd. Shanghai Tel: +86-21-6217-1201 KED Hong Kong Ltd. Beijing Tel: +86-10-5869-4655 KED Taiwan Ltd. Tel: +886-2-2950-0268 KED Korea Yuhan Hoesa, South Korea Tel: +82-2-783-3604/6126 KED (S) Pte Ltd. Singapore Tel: +65-6509-0328 Kyocera Corporation Japan Tel: +81-75-604-3449 ASIA-KED (KYOCERA Electronic Devices)

Product Information

9159 specifications and overview.

Summary

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Description

Table of Contents

Source title 9159 Datasheet(PDF) - AVX Corporation

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