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Instruction SheetPRO- CRIMPER* III Hand Crimping Tool Assembly 91363- 1 408- -8607 LOC B 1 of 6E2009 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. TOOLING ASSISTANCE CENTER 1- -800- -722- -1111 PRODUCT INFORMATION 1- -800- -522- -6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website atwww.tycoelectronics.com
03 AUG 09 Rev Awith Die Assembly 91363- 2
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended- -use, production operations is available. The PRO- -CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand tools in the appropriate 114 series specification, but may not comply with other feature parameters of the specification. Tyco Electronics offers a variety of tools to satisfy your performance requirements. For additional information, contact the Tooling Assistance Center at 1 - -800 - -722 - -1111. Locator Assembly (Supplied with Die Assembly) Front of Tool (Locator Side) Terminal Support Die Assembly Moving Jaw Ratchet Adjustment Wheel Moving Handle Stationary Handle PRO- -CRIMPER III Hand Tool Frame 354940- -1 (408- -9930) Pivot Pin Back of Tool (Wire Side) Stationary Jaw Wire TE Die Assembly Locator Assembly { Contact Family} Size (AWG) Insul Dia (mm [in.]) Strip Length (mm [in.]) 91363- -2 58516- -1 Mini Power Drawer Contact 20- -18 1.98 to 2.79 [.078 to .110] 3.96 to 4.72 [.156 to .186] { Supplied with die assembly. Also available separately. } Contact the Tooling Assistance Center or Product Information (see below) for specific contact part numbers. Figure 1 1. INTRODUCTION PRO- -CRIMPER III Hand Crimping Tool Assembly 91363- -1 consists of Die Assembly 91363- -2 and PRO- -CRIMPER III Hand Tool Frame 354940- -1. The die assembly consists of crimping dies and a locator assembly. Read these instructions thoroughly before crimping any contacts. Dimensions on this sheet are inmillimeters [with inch equivalents provided in brackets]. Figures and illustrations are for identification only and are not drawn to scale. A list of revisions can be found in Section 11, REVISION SUMMARY. NOTE i
408- 8607PRO- CRIMPER III Hand Crimping Tool Assembly 91363- 1 Rev A2 of 6 Tyco Electronics Corporation Nut Nut Tool Frame Short Die Retaining Pins Long Die Retaining Pins Die Retaining Screws Terminal Support Chamfer Wire Crimper Offset Wire Anvil Chamfer Insulation Anvil Insulation Crimper Locator Assembly Figure 2 2. DESCRIPTION(Figures 1 and 2) The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an adjustable ratchet that ensures full contact crimping. The tool frame holds a die assembly with one crimping section. The die assembly features a wire anvil, an insulation anvil, a wire crimper, and an insulation crimper. Attached to the outside of the frame is a locator assembly and a terminal support. The locator assembly contains a locator, a spring retainer, and a contact support. Die retaining pins and die retaining screws are used to position and secure the dies in the tool frame. A nut is used on the upper die retaining screw to hold the locator assembly in place. A nut is used on the lower die retaining screw to hold the terminal support in place. 3. INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY(Figure 2) 1. Open the tool handles and remove the two die retaining screws from the tool jaw. 2. Place the wire anvil and insulation anvil so that their chamfered sides and their marked surfaces face outward, when mounted in the moving jaw of the tool frame. 3. Insert the two long die retaining pins. 4. Insert the die retaining screw through the jaw and through both anvil dies, and tighten the screw just enough to hold the dies in place. Donot tighten the screw completely at this time. 5. Place the wire crimper and insulation crimper so that their chamfered sides and their marked surfaces face outward, when mounted in the stationary jaw of the tool frame. 6. Insert the two short die retaining pins. 7. Insert the die retaining screw through the jaw and through both crimper dies, and tighten the screw just enough to hold the dies in place. Donot tighten the screw completely at this time. 8. Carefully close the tool handles, making sure that the anvils and crimpers align properly. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvils and crimpers in place, then tighten both die retaining screws.
408- 8607PRO- CRIMPER III Hand Crimping Tool Assembly 91363- 1 5 of 6Rev A Tyco Electronics Corporation Screwdriver Ratchet Adjustment Wheel Lockscrew (Typ) Figure 5 8. MAINTENANCE Ensure that the tool and dies are clean by wiping them with a clean, soft cloth. Remove any debris with a clean, soft brush. Do not use objects that could damage the tool. When not in use, keep handles closed to prevent objects from becoming lodged in the crimping dies, and store in a clean, dry area. 9. VISUAL INSPECTION The crimping dies should be inspected on a regular basis to ensure that they have not become worn or damaged. Inspect the crimp sections for flattened, chipped, worn, or broken areas. If damage or abnormal wear is evident, the tool must be replaced. See Section 10, REPLACEMENT. 10. REPLACEMENT Customer- -replaceable parts are shown in Figure 1. Available separately, PRO- -CRIMPER III Hand Crimping Tool Repair Kit 679221- -1 includes a replacement nut and a variety of pins, rings, screws, and springs. If the dies are damaged or worn excessively, they must be replaced. Order the repair kit and replaceable parts through your Tyco Electronics representative, or call 1- -800- -526- -5142, or send a facsimile of your purchase order to 1- -717- -986- -7605, or write to: CUSTOMER SERVICE (38- -35) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105- -3608 11.REVISION SUMMARY Revisions to this instruction sheet include: S PRO- -CRIMPER II Hand Tool became the PRO- -CRIMPER III Hand Tool; S Applied the TE logo; S Revised the crimp- -height comparator information; S Updated format to current corporate requirements; and S Added back page to indicate the tooling compatible with Dies 91363- -2.
408- 8607PRO- CRIMPER III Hand Crimping Tool Assembly 91363- 1 Rev A6 of 6 Tyco Electronics Corporation Dies 91363- 2 May Also Be Used with the Following Tools. PRO-CRIMPER III Hand Tool 354940-1 (Instruction Sheet 408-9930) SDE PEW-12 Hand Tool 9-1478240-0 (Instruction Sheet 408-8851) SDE Bench Terminator 1490076-2 (Customer Manual 409-10052)
626 Adapter 679304-1
(Instruction Sheet 408-4070) Battery Tool (Shouldered Die) 1725837-1, -2 (Customer Manual 409-10053) Battery Tool (Pin Die) 1213890-1, -2 (Customer Manual 409-10065)