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©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 1 of 4 Instruction Sheet TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com LOC B 408-7235CERTI-CRIMP* Hand Crimping Tools 90165-1, 90166-1, and 90166-2 26 SEP 11 Rev H PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Figure 1 1. INTRODUCTION CERTI-CRIMP Hand Crimping Tools 90165-1, 90166-1, and 90166-2 are designed to crimp FASTON* 250 Series Premier Line receptacles onto wire sizes 22 through 14 AWG. Refer to Figure 1. Catalog 82004 provides a guide for wire-to-receptacle selection. For wire sizes and receptacles not listed, contact PRODUCT INFORMATION at the number at the bottom of this page for recommendation. Read these instructions thoroughly before using the hand tool. Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures and illustrations are for reference only and are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY . 2. DESCRIPTION Each hand tool features two jaws (anvil and indenter), a locator, an insulation adjustment pin, and a ratchet. When closed, the jaws form two crimping chambers Crimping Chamber Letter Markings Indenter Jaw Locator Anvil Jaw Link Insulation Adjustment Pin Ratchet Back Side of Tool TOOL WIRE PART NUMBER CRIMPING CHAMBER LETTER MARKING INSULATION DIAMETER RANGE (mm [in.]) SIZE (AWG) 90165-1 A B 16-14 90166-1 22-18 90166-2 A- - - NOTE i ORIGINAL INSTRUCTIONS