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Use 3M™ Scotchlok ™ Tap Connector 804 to electrically connect a (tap) wire end to a through (run) wire, insulate and provide a moisture resistant seal for the connection. Wire Range 18-16 AWG (0,75-1,0 mm2) solid and stranded,
14 AWG (1,5 mm2) stranded tinned or untinned
copper insulated conductors. For use with common thermoplastic insulated wires with a maximum insulation diameter of .145 inches (3,5 mm). Maximum recommended current for general purpose applications: 18 AWG - 7 Amps, 16 AWG - 10 Amps,
14 AWG - 15 Amps
U-Contact - Tin plated brass, .03 in. (8mm) thick Insulator - Polypropylene Color - Blue UL 94-V-2 Sealant - Mineral Oil Base Dielectric Grease Weight Recommended Installation Tools 3M™ Crimping Tool No. E-9BM 9” Linemans Pliers 8” Mechanics (slip joint) pliers Engineering Specification Self-Stripping Electrical Tap Connector (as manufactured by 3M, part No. 804) capable of connecting a tap wire to a run wire and providing a moisture seal, in the wire range of 18-16 AWG (0,75- 1,0 mm2) solid or stranded, and 14 AWG (1,5 mm2) stranded, tinned or untinned copper insulated wire, with a maximum insulation diameter, of .145 inches (3,5 mm). The connector shall be rated 600 volts and have an insulation temperature rating of 90˚C (194˚F). Regulatory Agencies UL Listed as a Pressure Cable Connector Tested per UL Standard 486C UL File No. E23438 Operating Temperature: 90˚C (194˚F) V oltage Rating: 600 volts max. building wire; 1000 volts max. signs and fixtures Federal Specification W-S-610: “Commercial package only” Type Class Kind Style 1 1 cu G Scotchlok™ Moisture Resistant Self-Stripping Electrical Tap Connector 804 Data Sheet WIRE CONNECTOR 540H
- Open hinged side wall. 2. Place unstripped run wire inside run channel and close hinged side wall. 3. Insert unstripped tap wire completely into tap port. 4. Hold tool perpendicular to the wire and make the connection by crimping the u-contact down flush with the top of the insulator. 5. Close cover until latched. WARNING T urn power off before installing or removing terminal. All electri- cal work should be done according to appropriate electrical codes. Tap Connector 3M and Scotchlok are trademarks of 3M Company. is a trademark of Underwriters Laboratories. Important Notice All statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M. Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted. Electrical Markets Division 6801 River Place Blvd. Austin, TX 78726-9000 800-626-8381 Fax 800-828-9329 www.3M.com/electrical Recycled paper 40% Pre-consumer waste paper 10% Post-consumer waste paper Litho in USA © 3M 2006 78-8126-5923-9-B