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Simplifying System Integration TM OMU1-S-RF Demo Unit User Manual February 18, 2010 Rev. 1.2 UM_6612_016
78M6612 OMU1-S-RF Demo Unit User Manual UM_6612_016 2 Rev. 1.2 © 2010 Teridian Semiconductor Corporation. All rights reserved. Teridian Semiconductor Corporation is a registered trademark of Teridian Semiconductor Corporation. Simplifying System Integration is a trademark of Teridian Semiconductor Corporation. Microsoft, Windows, Vista, and Excel are registered trademarks of Microsoft Corporation. CA51 is a trademark of Keil, An ARM ® Company. Signum Systems is a trademark of Signum Systems Corp. LabVIEW, NI and NI-VISA are trademarks of National Instruments. All other trademarks are the property of their respective owners. Teridian Semiconductor Corporation makes no warranty for the use of its products, other than expressly contained in the Company’s warranty detailed in the Teridian Semiconductor Corporation standard Terms and Conditions. The company assumes no responsibility for any errors which may appear in this document, reserves the right to change devices or specifications detailed herein at any time without notice and does not make any commitment to update the information contained herein. Accordingly, the reader is cautioned to verify that this document is current by comparing it to the latest version on http://www.teridian.com or by checking with your sales representative. Teridian Semiconductor Corp., 6440 Oak Canyon, Suite 100, Irvine, CA 92618 TEL (714) 508-8800, FAX (714) 508-8877, http://www.teridian.com
UM_6612_016 78M6612 OMU1-S-RF Demo Unit User Manual Rev. 1.2 3 Table of Contents
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1 Introduction
The Teridian Outlet Measurement Unit, Model OMU1-S-RF, is a low-cost power monitor utilizing the Teridian 78M6612 SOC. The Teridian 78M6612 monitors the AC line voltages and load current, and controls switching of an internal load relay. The embedded firmware calculates the RMS line voltage and RMS load current, watts, VA, VAR and power factor. The real time data is transmitted to a PC for display in a Windows based Graphical User Interface (GUI). The 78M6612’s UART interface is used as the communications link to a customer supplied RF module for the OMU1-S-RF. The OMU1-S-RF evaluation kit is intended to be used for development and integration of a separate communications interface. Included with the OMU1-S-RF is a pair of isolated daughter boards and a Windows based Graphical User Interface (GUI) for simplified access to the following measurement data and controls:
- Power, current, voltage and power factor indicator dials
- Adjustable display scales
- Minimum and peak parameter tracking
- Selectable strip chart display format
- Narrow-band versus Wide-band measurement
- Selectable sample size averaging
- Accumulated energy usage and expense tracking
- Line frequency
- Alarm indicators
- Programmable Alarm thresholds
- Internal load relay (16A) control
- Data log to file Alternatively, the user can directly query the device with the command set using HyperTerminal and the provided 6612_OMU_S2_URT_V1_13 Firmware Description Document.
1.1 Package Contents
The OMU1-S-RF Demo Kit includes:
- OMU1-S-RF module
- USB A/B cable
- USB-OPTO Daughter Board
- UART-ISO Daughter Board
- CD with Software and Documentation
1.2 System Requirements
The OMU1-S-RF GUI requires use of a PC with the following features:
- PC (1 GHz, 1 GB) with Microsoft® Windows XP or Win2000, equipped with USB port.
- Minimum 1024 x 768 video display resolution.
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1.3 Safety and ESD Notes
EXERCISE CAUTION WHEN LIVE AC VOLTAGES ARE PRESENT! Standard ESD precautions must be taken when handling electronic equipment. The OMU1-S-RF contains ESD protected interfaces. Do not connect test equipment, ICE emulators or external development boards directly to the OMU-RF hardware. Damage to the OMU1-S-RF and external equipment will occur due to the 78M6612’s “high side” reference topology. The 78M6612’s V3P3 (i.e. “high side”) is connected directly to Neutral (Earth Ground) creating a ground reference disparity with any properly grounded external equipment. Always use the provided UART-ISO daughter board for connecting external development boards. Contact Teridian for instructions on connecting other types of test equipment.
1.4 Firmware Demo Code Introduction
The Firmware Demo Code provides the following features:
- Basic energy measurement data such as Watts, Volts, current, VAR, VA, phase angle, power factor, accumulated energy, frequency, date/time, and various alarm statuses.
- Control of alarm thresholds, calibration coefficients, temperature compensation, etc. There are two means to facilitate performance evaluation between the user at the PC host and the firmware code in the OMU1-S-RF Demo Unit:
- The Graphical User Interface (GUI). This document describes the installation and use of the Windows based GUI.
- The Command Line Interface (CLI) via HyperTerminal or comparable terminal emulator on a different operating system. For information about the CLI, see the 6612_OMU_S2_URT_V1_13 Firmware Description Document. The OMU1-S-RF Demo Unit is shipped with Demo Code Revision 1.13 or later loaded in the 78M6612 chip and included on the CD. The code revision can be verified by entering the command >i via the command line interface. Firmware for the Demo Unit can be updated using either the Teridian TFP1 or an in-circuit emulator such as the Signum Systems™ ADM-51 ( http://www.signum.com/Signum.htm). The board components and firmware settings are designed to operate with the following nominal AC electrical ranges: Voltage Current Line Frequency 110-240 VAC 10 mA – 20A 46-64 Hz
1.5 Testing the Demo Unit Prior to Shipping
Before every OMU1-S-RF Demo Unit is shipped, the following procedures have been performed at the factory:
- Full Calibration – Precise energy source equipment is used to calibrate the current and voltage. The temperature is also calibrated at the same time.
- Accuracy Test – This “bench” level test ensures the energy measurement accuracy is within +/-0.5%.
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2 Installation
2.1 USB Driver Installation
This evaluation kit includes an optically isolated USB adaptor board for serial communications with a PC. The FTDI USB controller IC FT232RL performs the USB functions. The FTDI Windows driver presents a virtual COM port for enabling serial communications. Control of the OMU1-S-RF module can be managed using either a terminal emulation program or using the supplied Windows Dashboard GUI. The FTDI Windows driver is a certified driver for Windows 2000 and XP. 1. Upon attaching the OMU1-S-RF module to the PC, the Found New Hardware Wizard automatically launches and installs the appropriate driver files. If your PC does not find the FTDI driver files on its local hard disk drive, locate and reference the FTDI USB Driver and Utilities subdirectory on the CD. The FT232RL controller is powered from the USB cable and is active even when no AC power is applied to the OMU1-S-RF. Notes: If an older FTDI driver has been previously installed, it is recommended to remove the older version before installing this newer FTDI driver. Execute the ftdiClean.exe utility from the FTDI USB Driver and Utilities subdirectory. For FTDI driver support on other operating systems, please check FTDI’s website at (http://www.ftdichip.com/FTDrivers.htm).
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2.2 Basic Connection Setup
Figure 1 shows the basic connections of the OMU1-S-RF with the external equipment. The OMU1-S-RF is powered by an internal switch-mode power supply (SMPS) module and is not powered through the USB cable. The USB connection only provides the communications link between the host PC and the OMU1-S-RF. The OMU1-S-RF has two NEMA connectors, one male and one female. The male connector is for inlet and the female connector is for outlet. The male connector is connected to a wall outlet or a power strip. The female connector connects to the load to be measured. Figure 1: OMU1-S-RF Application Diagram OMU1-S-RF 6612 Current Shunt UART Status LEDs 3.3V 3V3 Reg 12V Load Under Test 120/240V Single Phase AC Source Voltage Divider Voltage Divider ICE SMPS USB Controller Isolation USB Adaptor USB UARTWindows PC with GUI Isolation UART Isolator UART UARTWireless Development Kit Wireless or PLC Module (not included) UART Wireless or PLC Module Windows PC With GUI
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2.2.1 Attaching the USB-OPTO Daughter Board to the OMU1-S-RF
Attach the USB-OPTO daughter board to the OMU1-S-RF for use with the supplied GUI. This hardware interface provides an easy way to explore the 78M6612 firmware features. The USB daughter board incorporates signal isolators to protect the connected PC. Attach the USB-OPTO daughter board to the OMU1-S-RF’s UART cable as shown. Take note of the cable’s Red wire (+V) with regards to the daughter board’s connector pin assignments. Do not attach external equipment to the OMU1-S-RF when using the USB-OPTO. If it is necessary to attach test equipment, contact Teridian for instructions.
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2.2.2 Attaching the UART-ISO Daughter Board to the OMU1-S-RF
Attach the UART-ISO daughter board to the OMU1-S-RF for use with external development boards. External development boards are customer-supplied hardware incorporating their communications module and debug interfaces. Their debug interfaces are typically RS-232 or USB cables with direct connections to a PC. The daughter board incorporates signal isolators to protect the external development board hardware and its attached PC. Attach the UART-ISO daughter board to the OMU1-S-RF’s UART cable as shown. Take note of the cable’s Red wire (+V) with regards to the daughter board’s connector pin assignments. The UART-ISO daughter board does not supply power to the attached external development board. The female connector J2 is provided for attaching the external development board. The J2 pin assignments are as follows: Pin 1 +3.3V or +5V (input, required to power signal isolator) Pin 2 TX (78M6612 output, Vout dependent on voltage at pin 1) Pin 3 RX (78M6612 input, Vin threshold dependent on voltage at pin 1) Pin 4 GND The UART-ISO daughter board does not support 1.8V signal levels. Do not attach external equipment to the OMU1-S-RF when using the UART-ISO. If it is necessary to attach test equipment, contact Teridian for instructions.
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2.2.3 Attaching a Customer-Supplied COM Module to the OMU1-S-RF
A fully isolated external communications board (i.e. Wireless or PLC module) may be attached to the OMU1-S-RF’s UART cable without using the UART-ISO daughter board. The OMU1-S-RF UART cable supplies 100 ma max at +3.3 V. The OMU1-S-RF UART cable pin assignments are as follows: Pin 1 Red +3.3V (output, 100ma max) Pin 2 Blue TX (78M6612 output, Vout: +3.3V/0V) Pin 3 Yellow RX (78M6612 input, Vin: +3.3V/0V) Pin 4 Black GND The OMU1-S-RF UART cable does not support 1.8V signal levels. Do not attach external equipment to the OMU1-S-RF when using the UART cable. If it is necessary to attach test equipment, contact Teridian for instructions.
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2.3 Confirm COM Port Mapping
- Launch the Control Panel and click on the System icon. 2. The System Properties screen appears. Click on the Hardware tab. Click on Device Manager. Under Ports (COM & LPT), look for the USB Serial Port assignment. 3. Take note of the COM port assignment for the USB Serial Port. OMU1 COM Port:
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2.4 Verify Serial Connection to the PC
After connecting the USB cable from the OMU1-S-RF to the host PC, start the HyperTerminal application (or another suitable communication program) and create a session using the communication parameters show in Table 1. Table 1: COM Port Setup Parameters Setup Parameter 78M6612 Port speed (baud) 38400 Data bits 8 Parity None Stop bits 1 Flow control Xon/Xoff HyperTerminal can be found in Windows by selecting Start All Programs Accessories Communications HyperTerminal. The connection parameters are configured by selecting File Properties. The New Connection Properties menu appears. Select the appropriate COM port and click Configure. The COMn Properties menu appears. Select COM Port
78M6612 OMU1-S-RF Demo Unit User Manual UM_6612_016 14 Rev. 1.2 Note that port parameters can only be adjusted when the connection is not active. It may be necessary to click the Disconnect Button (shown in Figure 2) to disconnect the port. Figure 2: HyperTerminal Window with the Disconnect Button Disconnect
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2.5 NI™ RunTime Installation
The GUI Dashboard program is created using National Instruments LabVIEW™. The NI RunTime Engine must be installed first before launching the Dashboard GUI. 1. Open the LabWindows XP Installer directory on the CD. 2. Execute the setup.exe file.
78M6612 OMU1-S-RF Demo Unit User Manual UM_6612_016 16 Rev. 1.2 3. Select the destination directory. 4. Accept the License Agreement.
UM_6612_016 78M6612 OMU1-S-RF Demo Unit User Manual Rev. 1.2 17 5. Start the installation. 6. When the installation is complete, restart your computer.
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2.6 Install LabWindows™ XP Pro Update
Do not install LabWindows XP Pro Update on Win2k. 1. Launch the LabWindows XP Pro VISA Update.exe installation file on the CD. 2. Un-zip the file to the proper folder.
UM_6612_016 78M6612 OMU1-S-RF Demo Unit User Manual Rev. 1.2 19 3. Start the installation. 4. Select the proper destination directories. 5. Accept the License Agreements.
78M6612 OMU1-S-RF Demo Unit User Manual UM_6612_016 20 Rev. 1.2 6. The following screen appears. Click Next. 7. Click Finish. 8. Copy the OMU GUI V3p0.exe application file from the CD to your PC. 9. Restart your computer.
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3 Operating the Dashboard GUI
Start the Dashboard Program using launching Teridian OMU GUI V3p0.exe.
3.1 Port Selection
The COM port must be selected before data can be received from the OMU1. Select the appropriate COM port assignment previously defined on the Device Manager screen in Section 2.2. The Run and Stop buttons are located above the Teridian logo. If the OMU1 is disconnected from the USB cable, close and restart the GUI to re-establish the USB COM port connection. COM Port Selection Stop Run
78M6612 OMU1-S-RF Demo Unit User Manual UM_6612_016 22 Rev. 1.2 Watt, VA, or VAR menu
3.2 Creating a Measurement Data Log File
Upon clicking the Run button, a File Write dialog box appears. The GUI stores retrieved measurement data to a file for post processing. Enter the desired subdirectory and file name. Click OK to launch the main GUI display. The measurement data is stored as text characters delimited by commas. Click the Stop button to close the text file and end the data logging function. New data log files are created wherever the Run button is clicked. The data log capture automatically stops after 12 hours. 12 hours of data results in a 12 MB file. To import the data log file into Excel, see Section 4.19.
3.3 Selecting the Power Display Parameter
Using the Watts Selection menu under OMU Control Modes, select Watt, VA or VAR as the power display parameter. Real power is the time average of the instantaneous product of voltage and current (Watt). Apparent power is the product of rms (root mean square) volts and rms amps (VA, volt-amps). Reactive power is the time average of the instantaneous product of the voltage and current, with current phase shifted 90 degrees (VAR, voltamps reactive).
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3.4 Selecting the Display Scales
The range of values displayed in the Watts dial, the Current (rms) dial, and the Voltage (rms) dial can be changed. Use the Voltage Range, Watts Range and Current Range menus under OMU Control Modes to select the display scales for Watts, Current, and Voltage.
3.5 Resetting the Min and Max Indicators to Their Current Values
The Reset Min/Max button sets the Minimum and Maximum display values to the current conditions. Press the Reset Min/Max button to store the measured values in the first row of the display into the second row (the Min values) and the third row (the Max values). First Row – Current Conditions Second & Third Rows – Minimum & Maximum Reset Min/Max Scale for Voltage, Watts and Current
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3.6 Begin Tracking Minimum and Maximum Conditions
To begin tracking minimum and maximum conditions as they occur, click the Start Min/Max button. Minimum values will display in the second row and maximum values will display in the third row.
3.7 Selecting Outlet1
The GUI has provisions to display two loads: Outlet1 and Outlet2. However, the OMU1-S-RF module contains only one load socket. Select Outlet1 for use with the OMU1-S-RF module. All Outlet2 power and current measurement displays show “0.00” due to the missing load circuit. Similarly, all Totals measurement displays mirror the Outlet1 results. Minimum Values Maximum Values Start Min/Max Select Outlet1
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3.8 Selecting Wide Band or Narrow Band Measurement
The GUI provides for two measurement algorithm options. The Wide Band measurement method is optimal for measuring power from equipment with switching power supplies. The Narrow Band method works well with conventional loads. All measurement displays, dials and graph are updated with the appropriate data based on the Wide Band / Narrow Band selection.
3.9 Selecting the Sample Interval
Sample Interval provides a menu of sample sizes for display averaging. The 1 Second setting updates the display with every sample once a second. The 5 Seconds setting averages 5 samples and updates the display every 5 seconds, etc. Interval Cnt provides an index for the next display update. For example, if Sample Interval is set to 5 Seconds, Interval Cnt will count from 1 to 5.
3.10 Alarm Status
The Alarm Status indicator turns red if any Alarm Status Threshold is exceeded. See Section 4.16 for more information. Wide Band or Narrow Band Sample Interval Interval Cnt
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3.11 Neutral Voltage Alarm
The Neutral Voltage Alarm turns red when the Line and Neutral wires are reversed and Earth GND is connected. Earth GND must be connected for this function to operate properly.
3.12 Line Frequency
The Line Frequency indicator displays the existing line frequency. Frequency is displayed with 0.1 Hz resolution. “???” is displayed when no voltage is present. Earth GND Line Line Earth GND Neutral Neutral Neutral Voltage Alarm Frequency Reading
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3.13 Accumulated Energy Usage and Expense T racking
If a Cost per KWh value is entered, the OMU1-S-RF will calculate and display the accumulated energy cost.
- Slide the vertical scroll bar down to display the Present Cost/KWh, which shows the currently stored value in the OMU1-S-RF module.
- Enter a new value, such as 10, in the box below and click the Write KWh Cost button to save this updated cost information. Do not hit the keyboard’s Enter key after typing in the new numeric value.
- The Total Energy and Total Cost windows (under Duplex Totals) update automatically with the new information.
- The accumulated Total Energy and Total Cost windows are reset by clicking the Reset Min/Max button.
3.14 Displaying Narrowband and Wideband V alues Simultaneously
Slide the horizontal scroll bar to the right to view both sets of data. Vertical Scroll Bar Total Energy Total Cost Enter Cost per KWh Horizontal Scroll Bar
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3.15 Using the Parameter Graph
Use the Parameter Graph to display sample size averages for a specified parameter and time scale.
- Select the parameter to chart using the Select Parameter menu.
- Select the time scale using the Select Time Scale menu.
3.16 Setting Alarm Status Thresholds
The OMU1 can trip an alarm whenever a specified minimum or maximum temperature, frequency, voltage, maximum current narrowband, maximum current wideband, power factor narrowband and power factor wideband. When the specified value is exceeded, the corresponding Alarm Status Indicator turns red. Also, the Alarm Status on the Dashboard turns red.
- To the left of the main control panel are the Alarm Status Indicators. Use the horizontal scroll bar to bring the indicators into view. Alarm Status Indicators Select Parameter Menu Select Time Scale Menu
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- Below the Alarm Status Indicators are the current threshold values and data entry boxes to change the OMU1 event counter threshold values.
- Enter a new value and click on the respective Write button to save the new value to the OMU1-S-RF.
- Do not press the keyboard’s Enter key after typing in a new numeric value.
3.17 Relay Configuration Controls
The internal load relay defaults to the off condition (load not powered) upon power-on or restart of the GUI. The relay control button is located in the lower right hand corner of the main GUI control panel. A relay status indicator is located to the left of the control button. The relay status indicator and all other GUI indicators experience a 1-2 second update delay after clicking the relay control button. Enter Value(s) Relay Control Button
78M6612 OMU1-S-RF Demo Unit User Manual UM_6612_016 30 Rev. 1.2 Advanced relay controls can be found by scrolling down to the bottom of the GUI. These are reserved for future use. Do not use with the OMU1-S-RF.
3.18 Log File Import to Excel
The OMU1-S-RF measurement data can be graphed and post processed by importing its text data into various analysis programs. The column data is separated by commas. The first dozen lines contain OMU1-S-RF informational data. The measurement data follows with each 1-second sample stored as a separate line item. To import the log data into Excel, begin by clicking on the Excel File/Open option from the main menu. Relay Configuration
UM_6612_016 78M6612 OMU1-S-RF Demo Unit User Manual Rev. 1.2 31 Change the Files of type to all Files(*.*). Then find your sub-directory and select your data log file. No changes required on the next dialog box, click Next. Uncheck Tab and then check Comma. Click Next to proceed.
78M6612 OMU1-S-RF Demo Unit User Manual UM_6612_016 32 Rev. 1.2 Select Text for Column data format. Click Finish to complete importing log file data. The log file text data can now be parsed using standard Excel formulas.
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4 Schematics, Bill of Materials and PCB Layouts
This section includes the schematics, bill of materials and PCB layouts for the OMU1-S-RF Demo Board, and the schematics for the USB Daughter Board and the UART-ISO Daughter Board.
4.1 OMU1-S-RF Demo Board Schematics
1M 0.1% 1206W MS 660-RN732BTTD1004B25 1M 0.1% 1206W LINEC 750 0.1% 0603 P750YCT-ND 1000pF 0603 Green White Black GND VOLTAGE INPUTS GND 0.1UF 0603 20.0K, 1% 0603 100pF 0603 16.9K 1% 0603 GND GND GND 27pF 0603 27pF 0603 RL1 16A 12V SPDT Low Prof ile ALZ 255-1446-ND EGNDV NEUTRAL C24 0.1UF 0603 CURRENT INPUT 10uF 25V 1812 478-1762-1-ND 750, 0.1% 0603 1000pF 0603 XOU T VR2 UCC284 SOIC8 MS 595-UCC284DP-ADJ GND4 -VOUT 5 VS 1 -VIN1 2 SD8 -VIN2 3 -VIN3 6 -VIN4 7 CON1 SIPW1 CON1 SIPW1 CON1 SIPW1 CON1 SIPW1 32.768KHz ABS25 535-9166-1-ND 1 4 R25 750, 0.1% 0603 IB C19 1000pF 0603 C20 4.7uF 25V 1206P 511-1503-1-ND C16 0.015uF 0603 MS 80-C0603C153K3R XI N C18 0.1UF 0603 V3P3 R23 10K 0603 R24 0603 PNP 500ma 30V MS 610-CMPTA63 SOT23T RELAY1 V3P3 C17 4.7uF 25V 1206P 511-1503-1-ND -12V -12V R22 10.0K 1% 0603 R21 16.9K 1% 0603 LINEELINEELINEE GND U1A 78M6612-68QFN V2P5 50 GNDA52 V3P3A 53 VA54 VB55 IB56 IA57 VREF 58 V1 59 XI N 62 XOU T 64 V3P3 1M 0.1% 1206W MS 660-RN732BTTD1004B25R11 750 0.1% 0603 P750YCT-ND R10 1M 0.1% 1206W 1000pF 0603 CON1 SIPW1 0.004 1% 2.5W 2512P MS 66-ULR25R004FLFTR CON1 SIPW1 EGND STAR POINT V3P3 is Neutral/Earth Gnd JP1 SIP100P2 Weco Tst NUETV GND is a virtual ground Male NEMA 5-15 MS 5160-2867 MS 5160-49-2BK Female NEMA 5-15 JP2 Weco Tst SIP100P3 C21 0.1UF 0603 Sensor connection at shunt pads C22 0.1UF 0603 Case lower edge f acing down C23 0.1UF 0603 Case rear panel upper half +C13 0.1uF 450V C330 MS 80-C330C104KCR +C15 220uF 25V lo imp UUDB MS 647-UUD1E221MNL 1000uH 0.5A MS 580-18R105C 18R105C 1A 400V MS 621-S1GB-F SMB +C12 10uF 450V XRL450B MS 140-XRL450V10-RC V3P3 R20 10 1/2W 1210W MS 660-RK73H2ETTD10R0F Note: SMA GND shield is -3.3V relativ e to Neutral (Earth GND) V3P3 connected to NEUTRAL f or Saf ety due to SMA GND shield All things ref erenced to V3P3 f or 78M6612 VR1 BP5045A MS 755-BP5045A SIP10BP L1 6 GND4 HVDC1 -12V 10 L2 8 Figure 3: OMU1-S-RF Demo Board Electrical Schematic (1 of 2)
78M6612 OMU1-S-RF Demo Unit User Manual UM_6612_016 34 Rev. 1.2 GND GND V3P3 GNDGND R12 NC 0603 C11 0.1uF 0603 C10 NC 0603 PULSE OUTPUT TP1 SIP100P2 Wh GND C14 1000pF 0603 R18 10K 0603 SEG26/DIO06 R17 330 0603 RELAY1RELAY1 GND GND V3P3 DEBUG SIP100P4 R19 100 0603 ACTIVEB V3P3 TP4 TP TPWW V3P3 R14 470 0603 TP5 TP TPWW Optional Reset Switch LED1 RED LED100 MS 606-4300H1LC R XTX ERST TCLK SW1 ICE inputs becomeV3P3 R12 LCD seg driv ers R13 when ICEE low C10 SW1 NC EP11 EVQ-PJX05M Panasonic 1000pF UART1RX ICE SIP100P6 UART1TX TP3 TP TPWW TP2 TP TPWW CKTST TMUX TP6 TP TPWW TP7 TP TPWW R13 0603 GND R15 470 0603 LED2 YELLOW LED100 MS 606-4300H5LC R16 470 0603 LED3 GREEN LED100 MS 606-4300H7LC V3P3 V3P3 U1B 78M6612-68QFN GNDD11 E_RXTX/SEG382 OPT_TX/DIO23 TMUXOUT4 TX6 SEG3 7 V3P3D8 CKTEST/SEG199 V3P3SYS 10 SEG4 11 SEG5 12 SEG30/DIO10 45 COM0 14 COM1 15 COM2 16 COM3 17 SEG0 18 SEG1 19 SEG2 20 SEG29/DIO9 44 SEG6 25 SEG7 26 SEG8 27 SEG9 28 SEG10 29 SEG11 30 SEG12 31 SEG13 32 SEG16 35 SEG17 36 SEG18 37 ICE_E38 SEG24/DIO4 39 SEG25/DIO5 40 SEG26/DIO6 41 SEG27/DIO7 42 SEG28/DIO8 43 RX48 RESET51 OPT_RX /DIO160 E_RST/SEG3266 E_TCLK/SEG3367 GND3 65 TEST 63 VBAT 49GNND261 SEG31/DIO11 46 SEG40/DIO20 47 DIO3 5 SEG14 33 SEG15 34 SEG41/DIO21 68 SEG34/DIO14 21 SEG35/DIO15 22 SEG36/DIO16 23 SEG37/DIO17 13 SEG19/DIO19 24 GND TP8 TP TPWW ICEEN RESET FAULTB READYB Connect V3P3 to C17-1(+) Figure 4: OMU1-S-RF Demo Board Electrical Schematic (2 of 2)
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4.2 OMU1-S-RF Demo Board Bill of Materials
Table 2: OMU1-S-RF Demo Board Bill of Materials Item Qty Reference Part PCB Footprint Digi-Key/Mouser Part Number Supplier Part Number Manufacturer 1 5 C1,C5,C8,C14,C19 1000pF 0603 MS 581-06035C102J 06035C102JAT2A AVX 2 7 C2,C11,C18,C21, C22,C23,C24 0.1µF 0603 MS 80-C0603C104K5RAL C0603C104K5RALTU KEMET 3 1 C3 10µF, 25V 1812 478-1762-1-ND TPSC106K025R0500 AVX 4 1 C4 100pF 0603 MS 581-06035A101J 06035A101JAT2A AVX 5 2 C7,C9 27pF 0603 MS 581-06035A270J 06035A270JAT2A AVX 6 1 C12 10µF 450V XRL450B MS 140-XRL450V10-RC 140-XRL450V10-RC Xicon 7 1 C13 0.1µF 500V C330 MS 80-C330C104KCR C330C104KCR5TA KEMET 8 1 C15 220µF 25V lo imp UUDB MS 647-UUD1E221MNL UUD1E221MNL1GS Nichicon 9 1 C16 0.015µF 0603 MS 80-C0603C153K3R C0603C153K3RACTU KEMET 10 2 C17,C20 4.7µF 25V 1206P 511-1503-1-ND TCTAL1E475M8R ROHM Semiconductor 11 1 D1 1A 400V SMB MS 621-S1GB-F S1GB-13-F Diodes Inc. 12 1 JP1 Weco Tst SIP100P2,M MS 571-1032392 103239-2 Tyco/AMP 13 1 JP2 Weco Tst SIP100P3,M MS 571-1032393 103239-3 Tyco/AMP 14 1 J6 ICE SIP100P6,M,R/A MS 538-22-12-2061 22-12-2061 Molex 15 1 LED1 RED LED100 MS 606-4300H1LC 4300H1LC Chicago Miniature 16 1 LED2 YELLOW LED100 MS 606-4300H7LC 4300H7LC Chicago Miniature 17 1 LED3 GREEN LED100 MS 606-4300H5LC 4300H5LC Chicago Miniature 18 1 L1 1000uH 0.5A 18R105C MS 580-18R105C 18R105C Murata 19 1 Q1 PNP 500ma 30V SOT23T MS 610-CMPTA63 CMPTA63 Central Semiconductor 20 1 RL1 16A 12V SPDT ALZ 255-1446-ND ALZ12F12 Panasonic 21 1 R1 0.004 1% 2.5W 2512P MS 66-ULR25R004FLFTR ULR25R004FLFTR IRC 22 4 R3,R8,R11,R25 750 0.1% 0603 P750YCT-ND ERA-3YEB751V Panasonic 23 2 R4,R21 16.9K 1% 0603 MS 302-16.9K-RC 302-16.9K-RC Xicon 24 1 R5 20.0K, 1% 0603 MS 302-20K-RC 302-20K-RC Xicon 25 4 R6,R7,R9,R10 1M 0.1% 1206W MS 660- RN732BTTD1004B25 RN732BTTD1004B25 KOA Speer 26 1 R13 0 0603 MS 301-0-RC 301-0-RC Xicon
78M6612 OMU1-S-RF Demo Unit User Manual UM_6612_016 36 Rev. 1.2 Item Qty Reference Part PCB Footprint Digi-Key/Mouser Part Number Supplier Part Number Manufacturer 27 3 R14,R15,R16 470 0603 MS 301-470-RC 301-470-RC Xicon 28 1 R17 330 0603 MS 301-330-RC 301-330-RC Xicon 29 2 R18,R23 10K 0603 MS 301-10K-RC 301-10K-RC Xicon 30 1 R19 100 0603 MS 301-100-RC 301-100-RC Xicon 31 1 R20 10 1/2W 1210W MS 660- RK73H2ETTD10R0 RK73H2ETTD10R0F KOA Speer 32 1 R22 10.0K 1% 0603 MS 302-10K-RC 302-10K-RC Xicon 33 1 R24 1K 0603 MS 301-1.0K-RC 301-1.0K-RC Xicon 34 1 TP1 Wh SIP100P2, M MS 538-22-12-2021 22-12-2021 MOLEX 35 1 U1 78M6612-68QFN QFN 68 78M6612-IM Teridian Semiconductor 36 1 VR1 BP5045A SIP10BP MS 755-BP 5045A BP5045A ROHM Semiconductor 37 1 VR2 UCC284 SOIC8 MS 595-UCC284DP-ADJ UCC284DP-ADJ Texas Instruments 38 1 Y1 32.768kHz AB525 535-9166-1-ND ABS25-32.768KHZ-T Abracon
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4.3 OMU1-S-RF Board PCB Layouts
Figure 5: 78M6612 Evaluation Board PCB Top View Figure 6: 78M6612 Evaluation Board PCB Bottom View
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4.4 USB Daughter Board Schematic
4.7uF 1206P USBGND V3P3 4.7uF 1206P Mouser 571-1487588-2 1.5M A/B White Cable 0.1uF 0603 Figure 9: USB Daughter Board Electrical Schematic
78M6612 OMU1-S-RF Demo Unit User Manual UM_6612_016 40 Rev. 1.2
4.5 UART-ISO Daughter Board Schematic
Figure 10: UART-ISO Daughter Board Electrical Schematic
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5 Ordering Information
Part Description Order Number 78M6612 Wireless/PLC Outlet Measurement Demo Unit 78M6612-DB/OMU-RF
6 Included Documentation
The following 78M6612 documents are included on the CD: 78M6612 Data Sheet 6612_OMU_S2_URT_V1_13 Firmware Description Document
7 Contact Information
For more information about Teridian Semiconductor products or to check the availability of the 78M6612, contact us at: http://www.teridian.com/contact-us/
6440 Oak Canyon Road
Irvine, CA 92618-5201 Telephone: (714) 508-8800 FAX: (714) 508-8878
Revision History
1.0 11/6/2009 First publication. 1.1 2/1/2010 Updated the schematics in Figure 3 and Figure 4. Updated the bill of materials in Table 2. 1.2 2/18/2010 In Table 2, added Supplier Part Number and Manufacturer columns to the Bill of Materials.