114-1016 TEC | Alldatasheet
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1 of 8 © 2019 TE Connectivity family of companies All Rights Reserved *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names m ay be trademarks of their respective owners. PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com. 114-1016
20 NOV 19 Rev AL
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures and illustrations are for identification only and are not drawn to scale. 1. INTRODUCTION This specification covers the requirements for application of miniature AMP-IN contacts and miniatu re AMP-IN 2000 contacts. These contacts are designed to hold the strands of wire together so that the wire can be inserted into holes in a printed circuit (pc) board. Each contact features a wire barrel, insulation barrel, and locking lance(s). The miniature A MP-IN contact has a stabilizer barrel, which holds the contact steady during the soldering process, and the miniature AMP-IN 2000 contact has an insulation stop/positive board stop, which prevents the wire insulation from being inserted, a nd the contact from being over inserted, into the pc board hole. The locking lance(s) is designed to prevent the contact from backing out of the pc board hole. These requirements are applicable to automatic termination machines. Basic terms and features of this product are provided in Figure 1. Figure 1 2. REFERENCE MATERIAL 2.1. Revision Summary Revisions to this application specification include: Removed page 8. Updated paragraph 3.3.A and 5 Updated Figure 3 2.2. Customer Assistance Reference Product Base Part Numbers 640401 and 794121 and Product Code 1326 are representative of miniature AMP-IN contacts and miniature AMP-IN 2000 contacts. Use of these numbers will identify the product line and help you to obtain product and tooling information when visiting www.te.com or calling the number at the bottom of this page. 2.3. Drawings Customer drawings for product part numbers are available from www.te.com. Information contained in the customer drawing takes priority. Miniature AMP-IN* Contacts and Miniature AMP-IN 2000 Contacts Miniature AMP-IN Contact Miniature AMP-IN 2000 Contact Wire Barrel Stabilizer Barrel Insulation Barrel Locking Lance (2 Places) Insulation Barrel Locking Lance Wire Barrel Insulation Stop/ Positive Board Stop Locking Lance Wire Barrel Insulation Barrel Stabilizer Barrel
2.4. Manuals Manual 402-40 can be used as a guide to soldering. This manual provides information on various flux types and characteristics with the commercial designation and flux removal procedures, and a check list for information on soldering problems. 2.5. Specifications Product Specification 108-1081 provides product performance and test results. 2.6. Instructional Material Instruction sheets (408-series) provide product assembly instructions or tooling setup and operation procedu res and customer manuals (409-series) provide machine setup and operating procedures. Instructiona l material that pertain to this product are: 408-8040 Heavy Duty Miniature Quick-Change Applicators with Mechanical Feed System 408-9640 Crimp Quality Monitor (CQM) Applicators for Side-Feed and End-Feed Applications 408-10389 Ocean Side-Feed Applicators 3. REQUIREMENTS 3.1. Safety Do not stack product shipping containers so high that the containers buckle or deform. 3.2. Wire Selection and Preparation The contacts accept stranded wire sizes 26 to 10 AWG [0.13 – 5.3 mm2] with an insulation diameter range given in Figure 2. The wire must be stripped to the dimension given in Figure 2. CAUTION Care shall be taken during the stripping operation to ensure the conductor is not nicked, scraped, or cut. CONTACT WIRE TYPE BASE PART NUMBER SIZE (AWG) [mm2] INSULATION DIAMETER STRIP LENGTH (±0.38 [±0.015]) Miniature AMP-IN 2.10 [.083] 4.83 [.190] 5.21 [.205] 794037 12-10 [3.3 – 5.3] 5.08 [.200] Max Miniature AMP-IN 2000 5.08 [.200] Figure 2 Strip Length (See Table)
3.3. Crimp Requirements The contacts must be crimped according to the instructions packaged with the machine. CAUTION Care shall be taken to ensure that the wire insulation is not cut or broken during the crimping operation. A. Crimp Height and Width The wire barrel, insulation barrel, and stabilizer barrel crimp height and width shal l be crimped in accordance to the values listed in Figure 3. B. Stabilizer Barrel The stabilizer barrel must be crimped having an F-crimp or “O” crimp. The stabilizer barrel seam may be open only if the contact is crimped to wire sizes 12 or 10 AWG. C. Insulation Stop/Positive Board Stop The insulation stop/positive board stop must not be crimped; it must remain in the open U shape. D. Wire Barrel Seam The wire barrel seam can be closed or slightly open, but shall have no wire strands protruding from the seam. Figure 3 (Continued) Wire Barrel and Stabilizer Barrel Crimp Width Miniature AMP-IN Contact Miniature AMP-IN 2000 Contact Wire Conductors and Insulation Both Visible Between Insulation Barrel and Stabilizer Barrel 0.38 [.015] Max End of Wire Conductor to Wire Barrel Y Y 0.64 [.025] Min Locking Lance Height Y Y See Detail A Insulation Stop/Positive Board Stop Not Crimped Wire Conductors and Insulation Both Visible Between Insulation Stop/Positive Board Stop and Insulation Barrel X X Section Y-Y Section X-X Insulation Barrel Crimp Width Wire Barrel and Stabilizer Barrel Crimp Height 0.08 [.003] Wire Barrel Flash 3.56 [.140] Min Between Locking Lances Stabilizer Barrel Crimped Having F-Crimp or “O” Crimp Wire Insulation Not Crimped in Stabilizer Barrel X See Detail A Wire Barrel Seam Closed With No Strands Visible For Wire Sizes 12 or 10 AWG, Seam Can Be Slightly Open X X Detail A 0.08 [.003] Max Burr 0.38 [.015] Max Cutoff Tab 0.38 [.015] Max End of Wire Conductor to Wire Barrel 0.64 [.025] Min Locking Lance Height 0.25 [.010] Rear Bellmouth 0.25 [.010] Rear Bellmouth X
(AWG) [mm2] CONTACT TYPE BASE PART NUMBER WIRE BARREL CRIMP STABILIZER BARREL CRIMP INSULATION BARREL CRIMP WIDTH (REF) HEIGHT (±0.05 [±.002]) WIDTH (REF) HEIGHT WIDTH (REF) Miniature AMP-IN 42624 350566 22 – 18 2.79 [.110] 640108 640311 22 – 20 640401 26 – 24 640663 925819 770060 18 – 16 2.79 [.110] 2.40±0.10 [.108±.004] 770565 794037 [.110+.002] 2.79 [.110] 5.33 [.210] Miniature AMP-IN 2000 794121 1.57 [.062] — — 3.30 [.130] 794122 Figure 3 (End) E. Wire Location The wire conductor end shall be flush with the front end of the contact wire barrel or extend past the end of the wire barrel no more than the dimension given in Figure 3. The wire conductor and insulation should be visible between the insulation barrel and the stabilizer barrel or insulation stop/positive board stop. The wire insulation should not be crimped into the stabilizer barrel.
F. Wire Barrel Flash The wire barrel flash must be no more than the dimension given in Figure 3. G. Cutoff Tab and Burr The carrier strip cutoff tab and burr must be no more than the dimensions given in Figure 3. H. Rear Bellmouth The rear bellmouth length must be no more than the dimension given in Figure 3. I. Locking Lance(s) The locking lance(s) shall be set within limits given in Figure 3. 3.4. PC Board within the tolerances specified in Figure 4. CONTACT WIRE SIZE (AWG) PC BOARD HOLE SIZE TYPE BASE PART NUMBER Miniature AMP-IN 350566 640311 770060 770565 794037 Miniature AMP-IN 2000 794121 Figure 4 (1) This spec is only valid for restricted customer. 3.5. Inserting Contact into PC Board Hole The contact must be inserted into the pc board hole until the locking lance(s) are through the pc board hole. For the miniature AMP-IN 2000 contacts, the insulation stop/positive board stop prevents the contact fro m being over inserted in the hole. See Figure 5.
TIME (Minutes) TEMPERATURE (Max) NAME TYPE ALPHA 2110 Aqueous 1 132°C [270°F] BIOACT EC-7 Solvent 5 100°C [212°F] Butyl CARBITOL Solvent 1 Ambient Room Isopropyl Alcohol Solvent 5 100°C [212°F] KESTER 5778 Aqueous KESTER 5779 Aqueous LONCOTERGE 520 Aqueous LONCOTERGE 530 Aqueous Terpene Solvent Figure 8 D. Drying When drying cleaned contacts and pc boards, temperature limitations must not be exceeded: -55° to 105°C [-67° to 221°F]. Excessive temperatures may cause contact degradation. 4. QUALIFICATION Miniature AMP-IN contacts and miniature AMP-IN 2000 contacts are not required to have outside age ncy approval. 5. TOOLING An applicator is designed to crimp contacts onto pre-stripped wire and provide for high volume, he avy duty production. To identify the proper application for a specific terminal part number, visit the TE Applicator Look- Up tool on http://www.te.com. NOTE Crimp may not comply to IPC-620 by design. ALPHA, BIOACT, CARBITOL, KESTER, and LONCOTERGE are trademarks of their respective owners.
contacts. This illustration should be used by production personnel to ensure a correctly appli ed product. this specification and in the instructional material shipped with the product or tooling. FIGURE 9. VISUAL AID