687769-2

114-1008 TEC | Alldatasheet

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1 of 11 © 2016 TE Connectivity family of companies All Rights Reserved *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names m ay be trademarks of their respective owners. PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com. Application Specification 114-1008

16 DEC 16 Rev K1

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures and illustrations are for identification only and are not drawn to scale. 1. INTRODUCTION This specification covers the requirements for application of .058 and .093 diameter pc board pins and disconnect receptacle contacts. The pins are available in solid or formed press-fit and clinch fit. The pins feature a pin body, bead, and cutoff tab. The bead ensures proper insertion depth of the pin when ins erted into the pc board. The clinch fit pin has legs that clinch the pc board for stability. The receptacl e contact features a wire barrel with serrations, insulation barrel, and mating barrel. The pin must be soldered to the pc boa rd and the receptacle contact must be crimped onto wire. The pin and receptacle contact mate s for quick disconnect of single-circuit wire-to-board connections. The pins and receptacle contacts are available in loose pieces for application using hand too ls and strip form for application using semi-automatic and automatic machines. When corresponding with personnel, use the terminology provided in this specification to facilitate inquiries for information. Basic terms and features of this product are provided in Figure 1. Figure 1 2. REFERENCE MATERIAL 2.1. Revision Summary Revisions to this application specification include:  Updated specification to corporate requirements  Added “max” to dimension for front bellmouth, and corrected wire sizes in Paragraph 3.6  Modified documents in Paragraph 2.5, and modified tooling in Section 5 2.2. Customer Assistance Reference Product Base Part Number 61137 and Product Code 1330 are representative of .058 and .093 diameter pc board pins and disconnect receptacle contacts. Use of these numbers will identify the produc t line and help you to obtain product and tooling information. Such information can be obtained through a local Representative, by visiting our website at www.te.com, or by calling PRODUCT INFORMATION or the TOOLING ASSISTANCE CENTER at the numbers at the bottom of this page. .058 and .093 Diameter Printed Circuit (PC) Board Pins and Disconnect Receptacle Contacts Receptacle Contact Press-Fit Pin Pin Body Clinch Fit Pin Bead Insulation Barrel Wire Barrel with Serrations Mating Barrel Wire Barrel with Serrations Cutoff Tab Legs

2.3. Drawings Customer Drawings for product part numbers are available from the service network. If there is a conflic t between the information contained in the Customer Drawings and this specification or with any other technical documentation supplied, the information contained in the Customer Drawings takes priority. 2.4. Specifications Product specifications (108-series) provides product performance and test results. Spec ifications available for this product are: 108-1025 .058 Diameter PC Board Disconnect System 108-1059 .093 Diameter PC Board Disconnect System 2.5. Instructional Material Instruction sheets (408-series) provide product assembly instructions or tool setup and operation procedures . Instruction sheets available that pertain to this product are: 408-7345 Hand Crimping Tool 90135-2 408-7698 Hand Crimping Tool 90314-1 408-7850 Hand Crimping Tool 90131-4 408-7914 Hand Crimping Tool 90205-2 408-7951 Hand Crimping Tool 90204-4 408-8025 Miniature Quick-Change Applicator (Side Feed Type) 408-8039 Heavy Duty Miniature Quick-Change Applicators (End-Feed Type) with Mechanical or Air Feed Systems 408-8040 Heavy Duty Miniature Quick-Change Applicators (Side-Feed Type) with Mechanical or A ir Feed Systems 409-5128 AMP-O-LECTRIC* Model “K” Terminating Machines 471273-[ ] 409-5842 AMP-O- LECTRIC Model “G” Terminating Machines 354500-[ ] 409-10047 AMP 3K* Terminating Machines 1725950- [ ] and AMP 5K* Terminating Machines 1725900-[ ] 409-10089 AccuSerter 2 Insertion Machines 1976500- [ ] 409-10093 Pin-Barrel Insertion Module 2031100-1 409-10204 AMP 3K/40* 2161400-[ ] CE Terminating Machines and AMP 5K/40* 2165 00-[ ] CE Terminating Machines 3. REQUIREMENTS 3.1. Safety Do not stack product shipping containers so high that the containers buckle or deform. 3.2. Storage Ultraviolet Light Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the produ ct material. Shelf Life The product should remain in the shipping containers until ready for use to prevent deformation to components. The product should be used on a first in, first out basis to avoid storage contam ination that could adversely affect performance.

Do not store product near any chemical listed below as they may cause stress corrosion cracki ng in the material. Alkalies Ammonia Citrates Phosphates Citrates Sulfur Compounds Amines Carbonates Nitrites Sulfur Nitrites Tartrates 3.3. PC Board The pc board thickness and placement of the holes must meet the dimensions given in Figure 2. PIN PC BOARD DESCRIPTION DIAMETER TYPE DIMENSION THICKNESS HOLE DIAMETER DIMENSION Z W X Y Press Fit .058 A 09.14 [.360] or 2.380 [.0937] 3.18 [.125] Min 12.32 [.485] 1.588 [.0625] or 2.380 [.0937] Clinch Fit .058 4.44 [.175] Figure 2 Note: Not to Scale Press-Fit Pin Z Z PC Board Layout W X Y Clinch Fit Pin W X Y Type A Type B Type D Type E Type C

3.6. Wire Selection and Preparation The receptacle contacts accept a stranded wire size range of 28 to 17 AWG and tinsel wire with an insulation the stripping operation to ensure the wire is not nicked, scraped, or cut. 3.7. Crimp Requirements The receptacle contact must be crimped to the wire according to instructions packaged with applicable tooling. Cutoff Tab and Burr The cutoff tab and burr must not exceed the dimension given in Figure 8. Wire Barrel and Insulation Barrel Crimp The wire barrel flash, wire barrel crimp height (not including flash) and width, and ins ulation barrel crimp height and width must not exceed the dimensions given in Figure 8. Wire Conductors and Insulation Location The wire insulation must not enter the wire barrel. Both the wire conductors and insulation must be visible between the insulation barrel and wire barrel. The end of the wire conductors m ust be flush with or extend no further than the front of the wire barrel to meet the dimension given in Figure 8 . Bellmouths The front and rear bellmouths must not exceed the dimensions given in Figure 8. Figure 8 (Cont’d) Wire Barrel Seam Closed and Containing All Wire Strands Wire Insulation Does Not Enter Wire Barrel 0.51 [.020] (Max) Front Bellmouth Rear Bellmouth Both Wire Conductors and Insulation between Insulation Barrel and Wire Barrel 0.38 [.015] (Max) Cutoff Tab 0.25 [.010] (Max) Burr End of Wire Conductors Flush with or Extends 0.64 [.025] Beyond Front of Wire Barrel X X 0.25 [.010] (Max) Wire Barrel Flash Detail X-X Wire Barrel Crimp Height (See Table) Wire Barrel Crimp Width (See Table) No Damage to Mating End Crimp Requirements L 3.94 [.155] (.058 Diameter) 6.48 [.255] (.093 Diameter) L L L 3.94 [.155] 4.06 [.160] 3.94 [.155] Type A Type B Type C Type D

(AWG) INSULATON DIAMETER DIAMETER TYPE DIMENSION L WIRE BARREL CRIMP INSULATION BARREL CRIMP WIDTH HEIGHT ±0.05 [±.002] WIDTH .058 A 09.65 [.380] 0.61 [.024] A 1.40 [.055] 2.29 [.090] 22-20 0.94 [.037] 18-17 1.24 [.049] USING APPLICATOR WIRE RECEPTACLE CONTACT SIZE (AWG) INSULATON DIAMETER DIAMETER TYPE DIMENSION L WIRE BARREL CRIMP INSULATION BARREL CRIMP WIDTH HEIGHT ±0.05 [±.002] WIDTH 0.63 [.025] 26 0.68 [.027] 0.66 [.026] 24 0.74 [.029] 22 0.81 [.032] 0.99 [.039] 22 1.12 [.044] 0.86 [.034] 22 0.94 [.037] 20 1.04 [.041] 0.86 [.034] 22 0.94 [.037] 20 1.04 [.041] 0.94 [.037] 18 1.14 [.045] 0.81 [.032] 24 0.86 [.034] 22 0.94 [.037] 20 1.04 [.041]

1.09 [.043] 18 1.29 [.051] 1.02 [.040] 20 1.09 [.043] 18 1.22 [.048] 17 1.32 [.052] 1.09 [.043] 18 1.30 [.051] 0.71 [.028] 22 0.84 [.033] 0.86 [.034] 20 1.04 [.041] 0.86 [.034] 20 1.04 [.041] Figure 8 (End) Wire Barrel Seam The seam between the two sides of the wire barrel must be closed adequately to confine all strands of the wire. There must be no evidence of loose wire strands or wire strands embedded in the seam. See Figure 8. Mating End There must be no damage to the mating end of the receptacle contact. Bend Allowance The receptacle contact, including the cutoff tab and burr, must not be bent above or below the datum line more than the amount given in Figure 9. Side-to-side bending of the receptacle contact must not exceed the limits given in Figure 9. There must be no twist or roll in the crimped portion of the receptacle contact that will impair usage. 4. QUALIFICATION .058 and .093 diameter pc board pins and disconnect receptacle contacts does not require agency approval. 5. TOOLING Tooling part numbers and instructional material packaged with the tooling are given in F igure 10. Refer to Paragraph 2.5 for links to instructional material. 5.1. Hand Crimping Tools Hand tools for crimping loose-piece receptacle contacts are available.

SIZE (AWG) INSULATION DIAMETER APPLICATOR AND INSTRUCTION SHEET POWER UNIT HAND CRIMPING TOOL AND INSTRUCTION SHEET Tinsel 0.76-1.02 [.030-.040] 687769-2 408-8040 2217000-[ ], 354500-1, or 565435-5 — — 28-26 408-8040 — — 0.89-1.14 [.035-.045] 466348-2 90205-2 408-7914 466348-2 408-8040 90131-4 408-7850 466296-2 408-8039 24-20 2217000-[ ], or 354500-1 — — 466294-2 466443-2 408-8040 90204-4 408-7951 22-18 408-8040 2217000-[ ], or 354500-1 90135-2 408-7345 2217000-[ ], or 354500-1 — — 22-17 1.52-2.29 [.060-.090] 466563-2 408-8040 2217000-[ ], 354500-1, or 565435-5 — — Figure 10 (End) Miniature Quick-Change Applicator (See Table) AMP-O-LECTRIC Model G II Terminators 2217000-[ ] (409-32035) or AMP-O-LECTRIC Model “G” Terminating Machine 354500-1 (409-5842) AMP-O-LECTRIC Model “K” Terminating Machines 565435-5 (409-5128) Hand Crimping Tools (See Table)

pages of this specification and in the instructional material shipped with the product or tooling. FIGURE 11. VISUAL AID