68064 MACOM | Alldatasheet

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tyca/ Electronics Instruction Sheet TERMI-FOIL* Heavy-Duty 408-6737 AAI iiand Crimping Tool 68064 01 AUG 02 Rev SS PROPER USE GUIDELINES Cumulative Trauma Disorderscan result fromthe prolonged use of manually powered hand tools. Hand tools areintenced for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. fe | -~ 1. INTRODUCTION . EN TERMI-FOIL Hi Duty Hand Crimping Too! 68064 Dm) q i jeavy—Duty Hand Crimping Too One, is designed to crimp the tab end of TERMI-FOIL Crimping terminals and splices (reference part numbers are Jaws Pas Dies listed in Figure 1) onto foil with a maximum thickness LA of 0.76 mm [.020 in.]. This tool is a member of the D® Oo CERTI-CRIMP* hand crimping tool family. The | ratchet on these tools ensures full crimping of the product. Once engaged, the ratchet will not release fo \\ until the handles have been FULLY closed. | NOTE All dimensions on this document are in metric units [with U.S. customary units in brackets}. Ratchet Reasons for reissue of this instruction sheet are | provided in Section 6, REVISION SUMMARY. | Handles 2. DESCRIPTION a The tool consists of two handles, a ratchet, and two | \\ jaws each with a crimping die. The crimping dies have | ° flat faces which squeeze the lance—faced tab end of | \\ the terminal or splice into the foil. \\ | CAUTION | The dies bottom before the ratchet releases. \\ CAUTION Baye NOT re-adjust the ratchet. 3. CRIMPING PROCEDURE | Depending on the foil and the terminal NOTE ane alla Fi configuration, it may be necessary to crimp the wire barrel before crimping the tab end. See Figure 2 for wire-to-tooling cross-reference for crimping the wire barrel. The applicable wire size TERMI-FOIL TERMINAL AND SPLICE range is stamped on the product package label. For information on using the tooling, refer to the TYPE PART NUMBER MATERIAL AND instructions packaged with the tooling. sp9seo Nickel-Plated 3.1. Double-Face Terminal or Splice Double Face Copper 1. Open tool handles FULLY. erminal 330003 Tin-Plated Copper 2. Place the foil between faces of the tab end of terminal or splice, and squeeze the faces together Flag Terminal 52584 Tin-Plated Copper manually. See Figure 3, Detall A. ‘Tin-Plated Copper 3. Place the tab end and foil between the crimping Splice (Unannealed) dies as shown in Figure 3, Detail B. Make sure that Tin-Plated Copper the tab end is completely covered by the dies. Fi 7 DO NOT place the wire barre! between the dies. igure 9 4. Close the tool handles until the ratchet releases, NOTE A complete list of current terminal and splice part then allow handles to open freely. numbers cannot be maintained on this document. ee $20 NOT CONTINUE TO SQUEEZE THE TOOL For all part numbers and their description, refer to HANDLES AFTER THE RATCHET RELEASES. Catalog 82039 or contact PRODUCT INFO at the Damage will occur to the tool if the ratchet is number at the bottom of this page. forced against the stop pin. SS ©2002 Tyco Electonics Corporation, Harisburg, PA. Thiscontrolled documents subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 4 of 4 All Intemational Rights Reserved. For latest revision, cal the AMP FAX’ number. AMP FAX/PRODUCT INFO 1-800-522-6752 AMP and Tyco are trademarks. For Regional Customer Service, visitourwebste at = LOCB "Trademark www.tycoelectronics.com

TERMI-FOIL Heavy-Duty Hand Crimping Tool 68064 408-6737 2. Close the tool handles until the ratchet releases or send a facsimile of your purchase order to then allow handles to open freely, and observe the 717-986-7605, or write to: following: CUSTOMER SERVICE (038-035) . TYCO ELECTRONICS CORPORATION a. Handles open before the ratchet hits the PO BOX 3608 dowel pin. HARRISBURG PA 17105-3608 = For customer repair service, contact a representative b. Jaws grasp the NO-GO element. at 1-800-526-5136. If above conditions are met, the ratchet is performing satisfactorily. If not, see Section 5, 6. REVISION SUMMARY REPLACEMENT AND REPAIR. Revisions to this instruction sheet per EC 0990-1177-02 include: 3. Re-inslall the dies, and secure them with the ¢ Updated document to corporate requirements roll pins. © Added list of reference product part numbers ¢ Replaced reference to CERTI-CRIMP* ratchet with ratchet 5. REPLACEMENT AND REPAIR ¢ Added CAUTION to Section 2, and Paragraphs 3.1, 3.2, and 4.2 Customer-replaceable parts are listed in Figure 6. * Changed ‘roll pin’ to ‘dowel pin’ in Step 2 of A complete inventory should be stocked and Paragraph 4.2,C | - controlled to prevent lost time when replacement of * Changed address for customer repair service parts is necessary. Parts other than those listed to telephone number in Section & should be replaced by Tyco Electronics to ensure * Corrected quantity per tool for Items 1, 3, 6, quality and reliability. Order replacement parts and 7 in Figure 6 through your representative, or call 1-800-526-5142, * Changed Items 5 and 7 in Figure 6 (4) Weight: 567 g [1 lb 4 02] 25.4 (7) (1) () [1.0] - + oT QO z me Sy 69.9 Ro ~) = [275] €| [Ip ~o 3 een | 279 [11] dS REPLACEMENT PARTS 1 38459 PIN, Retaining 2 Ca Figure 6 CN 40f4 Reve