68016-103HLF

68016-103HLF AMPHENOLCS | Alldatasheet

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Technical content

BergStik® 2.54mm Unshrouded Headers www.fci.com/products/bergstik BergStik® 2.54mm pitch unshrouded headers provide Board- to-Board, Wire-to-Board and Cable-to-Board interconnect solutions for all types of electronic equipment and devices.

Fo r Pin-in-Paste Processes 4-7 V ertical Headers Standard sizes 8-9 V ertical Headers Special sizes 10-11 C ontinuous Headers 12-13 R ight Angle Headers Standard sizes 14-15 R ight Angle Headers Special sizes 16-17 S tacking Headers 18-19 CONTENT PAGE BERGSTIK® 2.54MM UNSHROUDED HEADERS For more information, please contact: Communications@fci.com or visit us at www.fci.com Disclaimer Please note that the above information is subject to change without notice. 2

www.fci.com/products/bergstik BOARD/WIRE-TO-BOARD CONNECTORS OVERVIEW BergStik ® 2.54mm unshrouded headers are available in surface-mount (SMT), through-hole (THT), press-fit, stacking and pin-in-paste (PIP) versions. Designed in single and double row, they are available in straight or right angle options, from 2 to 72 positions. Featuring a “breakaway” design, each connector can be cut or broken to length to suit the application profile. The maximum current rating is 3A per contact. This product range is extended with BergStik ® 2.54mm unshrouded vertical headers in 0.25µm plating, available in standard sizes. It offers an economical solution for various applications. It is also specified up to 100 mating cycles. BergStik ® product range provides Board-to-Board, Wire- to-Board and Cable-to-Board interconnect solutions for all electronic equipment and devices. BERGSTIK® 2.54MM UNSHROUDED HEADERS FEATURES BENEFITS

• High temperature thermoplastic material • Reflow compatible
• Variable spacing height for stacking headers • Cater to a wide range of applications
• Allow dual entry; mating from top or bottom • Suitable for mezzanine application and gives more flexibility in meeting different stack height requirements
• Blank 0.64mm square contacts presents 4 surfaces of equal quality
• Can be used for wire wrapping
• Standoff design • Allows cleaning to remove soldering contamination
• Duplex plating • Cost-efficient
• Tin-lead plating in press-fit area • Easy pin insertion onto PCB
• Retention legs option • High retention force onto PCB
• Press-fit designed to fit 1.02mm diameter hole, solder-to- board product
• Same layout on THT and press-fit
• Meets DIN 41651 specification, HE13 and BT D2632 • Qualified product

BergStik® PIP headers are moulded in high temperature thermoplastic. The headers are able to withstand exposure to 260°C peak temperature for 30 seconds maximum in a convection, infrared or vapor phase reflow oven. HOUSING DESIGN A special housing has been developed for the double row straight product. A row of higher standoffs has been placed in the longitudinal center axis, between both rows of pins for a good solder paste deposit around the pin. Please follow the stencil design guidelines TA-894 and TA-897 on the following page in order to avoid solder paste deposit under the standoffs. Pin-in-Paste (PIP) technology allows the use of THT products in SMT manufacturing processes. THT connectors are automatically or manually soldered to PCB, and soldered in the same operation as the SMT connectors. Mechanical strength is retained through THT leads. This process is critical for applications in industrial and automotive markets. PRODUCT BERGSTIK® UNSHROUDED HEADERS FOR PIN-IN-PASTE PROCESSES

www.fci.com/products/bergstik BERGSTIK® UNSHROUDED HEADERS FOR PIN-IN-PASTE PROCESSES APPLICATION FCI’s application guideline helps to achieve optimum performance for BergStik® PIP process. STENCIL DESIGN The stencil design is crucial for a good solder joint. It determines the amount of paste and the position of the paste print on the board. Each PCB hole has its own stencil aperture with enough spacing in between to allow separate solder deposits. This prevents solder robbing from one hole to another and ensures the correct amount of solder paste for each hole. The print position is placed asymmetrical to optimize the flow of molten solder paste. PASTE APPLICATION The amount of paste for each hole depends on the soldering process parameters and the degree of hole filling. It is recommended to apply the squeegee at a 45° angle. You can use a smaller angle for an even greater degree of hole filling. The squeegee moves in parallel with the shorter sides of the stencil apertures. BOARD LAYOUT Please use a hole of 1.00 +/– 0.05 mm for an optimum paste deposit. For automatic pick-and place, lean towards the upper end of the tolerance. Refer to TA-894 for further information.

BERGSTIK® UNSHROUDED HEADERS FOR PIN-IN-PASTE PROCESSES TECHNICAL INFORMATION MATERIALS

• Housing: PCT
• Color: Black
• Flammability Rating: UL94V-O
• Pins: Copper Alloy
• Plating: Selective Gold or GXT or full Tin over 1.2µm Nickel ELECTRICAL PERFORMANCE
• Current Rating: 3A per contact
• Insulation Resistance: 5000MΩ min.
• Dielectric Withstanding Voltage: 1500V ENVIRONMENTAL
• Operating Temperature: -65°C to +130°C MECHANICAL PERFORMANCE
• Retention Force: 8.8N min SPECIFICATIONS File no. E66906 File no. LR46923
• Product Drawing: 10076801/ 10082201/ 10082202
• Product Specification: BUS-12-019 APPROVALS AND CERTIFICATIONS
• RoHS compliant according to the European Union Directive 2002/95/IEC

www.fci.com/products/bergstik BERGSTIK® UNSHROUDED HEADERS FOR PIN-IN-PASTE PROCESSES PART NUMBER SELECTOR Double row 10076801 0.76mm (30µin.) or GXT PdNi with gold flash on contact area, tin on solder side Tin 4 Mating Solder Overall Pin Style 5.84 2.50 10.8 01 6.75 2.50 11.5 02 Double row 04 to 72 Standard product = plastic bag 1 Tape reel with pick up cap (contact FCI for availability) 4 Straight Single row 10082201 Double row 10082202 0.76µm (30µin.) Gold or GXT on contact area, tin on solder side 1 Tin 4 Mating Solder Pin Style 5.84 2.5 01 6.75 2.5 02 Single row 03 to 36 Double row 04 to 72 Standard product = plastic bag 1 Tape reel with pick up cap (contact FCI for availability) 4 Right Angle *Other pin style are available upon request *Other pin style are available upon request BASE PART NUMBER - PLATING CODE PIN STYLE LENGTH* TOTAL POSITIONS PACKAGING OPTION LEAD-FREE LF XXXXXXXX XX XXX X BASE PART NUMBER - PLATING CODE PIN STYLE LENGTH* TOTAL POSITIONS PACKAGING OPTION LEAD-FREE LF XXXXXXXX XX XX XX XX X X

BERGSTIK® UNSHROUDED VERTICAL HEADERS STANDARD SIZES PRODUCT 7.20mm for increased board density 0.62 square pin 0.62 square pin 0.62 square pin

www.fci.com/products/bergstik BERGSTIK® UNSHROUDED VERTICAL HEADERS STANDARD SIZES TECHNICAL INFORMATION MATERIALS

• Housing: High temperature thermoplastic, Black
• Flammability Rating: UL94V-0
• Pin: Phosphor-bronze
• Plating: Gold or Tin over 1.27µm (50µin.) Nickel ELECTRICAL PERFORMANCE
• Current Rating: 3A per contact
• Insulation Resistance: 5000MΩ min.
• Dielectric Withstanding Voltage: 1500V ENVIRONMENTAL
• Operating Temperature: -65°C to +125°C MECHANICAL PERFORMANCE
• Retention Force: 9N min. SPECIFICATIONS File no. E66906 File no. LR46923
• Product Drawing: 77311/ 77313/ 98401/ 95278
• Product Specification: BUS-12-114
• Tape and Reel Packaging Data: TA-840 APPROVALS AND CERTIFICATIONS
• RoHS compatible according to the European Union Directive 2002/95/IEC PACKAGING
• Bags
• Optional: Tubes or tape-and-reel with pick-up cap (only applicable for SMT pin style 01) PROCESSING INFORMATION
• Compatible with wave, vapor-phase, and (for SMT) IR reflow soldering processes
• Recommended IR profile TA 842 for SMT PART NUMBER SELECTOR THT Single row 77311 Double row 77313 SMT Single row 98401 Double row 95278 SMT Mating Pin Style 5.84 01 8.08 02 Packaging Configuration Option Plastic bag THT - Tape-and-reel with pick-up cap SMT A Tube with pick-up cap SMT B Single row THT 02 to 36 Single row SMT 03 to 17 Double row THT 04 to 72 Double row SMT 04 to 50 Double row SMT with pegs 08 to 50 THT Mating Length Solder Overall Pin Style 5.84 2.41 10.80 01* 5.84 3.05 11.43 18* 5.84 3.42 11.80 02 6.60 2.66 11.82 27 7.75 3.06 13.35 22 6.75 2.90 12.20 24* 0.76µm (30µin.) Gold or GXT on contact, tin on solder side 1 0.38µm (15µin.) Gold or GXT on contact area, tin on solder side 8 0.25µm (10µin.) Gold or GXT on contact area, tin on solder side 5 Tin 4 *Most popular configurations BASE PART NUMBER - PLATING CODE PIN STYLE LENGTH PACKAGING OPTION TOTAL POSITIONS LEAD-FREE LF XXXXXX X XX XXXX

BERGSTIK® UNSHROUDED VERTICAL HEADERS SPECIAL SIZES Recommended PCB Layouts Dimensions in mm APPLICATION PRODUCT 0.62 square pin 0.62 square pin

www.fci.com/products/bergstik BERGSTIK® UNSHROUDED VERTICAL HEADERS SPECIAL SIZES PART NUMBER SELECTOR THT Single row 68000 Double row 67996 Note: 1. The total combined dimension for mating and solder side may not exceed 27mm 2. S tandard packaging in bulk 3. Special pack aging availability upon request Customize your own part number using custom dimensions (Please allow for initial setup on our system) 0.76µm (30µin.) Gold or GXT 1 0.38µm (15µin.) Gold or GXT 2 Tin 4 Single row 01 to 36 Double row 01 to 72 TECHNICAL INFORMATION MATERIALS

• Housing: High temperature thermoplastic, Black
• Flammability Rating: UL94V-0
• Pin: Phosphor-bronze
• Plating: Gold or Tin over 1.27µm (50µin.) Nickel ELECTRICAL PERFORMANCE
• Current Rating: 3A per contact
• Insulation Resistance: 5000MΩ min
• Dielectric Withstanding Voltage: 1500V ENVIRONMENTAL PERFORMANCE
• Operating Temperature: -65°C to +125°C MECHANICAL PERFORMANCE
• Retention Force: 9N min.
• Retentive Leg Insertion Force: >44.48N max.
• Retentive Leg Board Retention: 2.22N SPECIFICATIONS File no. E66906 File no. LR46923
• Product Drawing: 68000/ 67996
• Product Specification: BUS-12-114 APPROVALS AND CERTIFICATIONS
• RoHS compatible according to the European Union Directive 2002/95/IEC PACKAGING
• Bags
• Optional: Tubes or tape-and-reel with pick-up cap (only applicable for SMT pin style 01) PROCESSING INFORMATION
• Compatible with wave, vapor-phase, and IR reflow soldering processes In 0.1mm increments e.g. 030 = 3.0mm In 0.1mm increments e.g. 255 = 25.5mm BASE PART NUMBER - PLATING CODE TOTAL POSITIONS - MATING DIMENSION SOLDER SIDE DIMENSION LEAD-FREE LF XXXXX XX XXXXX XXXX

BERGSTIK® UNSHROUDED CONTINUOUS HEADERS APPLICATION PRODUCT

www.fci.com/products/bergstik BERGSTIK® UNSHROUDED CONTINUOUS HEADERS PART NUMBER SELECTOR THT Single row 77311 Double row 77313 Mating Solder Overall Pin Style 5.84 2.41 10.80 01 5.84 3.05 11.43 18 5.84 3.42 11.80 02 6.60 2.66 11.82 27 7.75 3.06 13.35 22 6.75 2.90 12.20 24 0.76µm (30µin.) Gold or GXT on mating area, tin on solder side 1 0.38µm (15µin.) Gold or GXT on contact area, tin on solder side 8 Tin 4 TECHNICAL INFORMATION MATERIALS

• Housing: High temperature thermoplastic, Black
• Flammability Rating: UL94V-0
• Pin: Phosphor-bronze
• Plating: Gold or Tin over 1.27µm (50µin.) Nickel ELECTRICAL PERFORMANCE
• Current Rating: 3A per contact
• Insulation Resistance: 5000MΩ min
• Dielectric Withstanding Voltage: 1500V ENVIRONMENTAL PERFORMANCE
• Operating Temperature: -65°C to +125°C MECHANICAL PERFORMANCE
• Retention Force: 9N min. SPECIFICATIONS File no. E66906 File no. LR46923
• Product Drawing: 54101/ 54102/ 77311/ 77313
• Product Specification: BUS-12-059 APPROVALS AND CERTIFICATIONS
• RoHS compatible according to the European Union Directive 2002/95/IEC PACKAGING
• Reel PROCESSING INFORMATION
• Compatible with wave, vapor-phase, and IR reflow soldering processes BASE PART NUMBER - PLATING CODE PIN STYLE LENGTH - 00 LEAD-FREE LF Standard XXXXX XX XX XXX

BERGSTIK® UNSHROUDED RIGHT ANGLE HEADERS STANDARD SIZES Recommended PCB Layouts Dimension in mm APPLICATION PRODUCT 0.62 square pin 0.62 square pin

www.fci.com/products/bergstik BERGSTIK® UNSHROUDED RIGHT ANGLE HEADERS STANDARD SIZES PART NUMBER SELECTOR THT Single row 77315 Double row 77317 0.76µm (30µin.) Gold or GXT on mating area, tin on solder side 1 0.38µm (15µin.) Gold or GXT on contact area, tin on solder side 8 Tin 4 Mating Solder Pin Style 77315 77317 5.84 2.57 01 03 5.84 3.05 18 04 6.75 2.90 24 12 Single row THT 02 to 36 Double row THT 04 to 72 TECHNICAL INFORMATION MATERIALS

• Housing: High temperature thermoplastic, Black
• Flammability Rating: UL94V-0
• Pin: Phosphor-bronze
• Plating: Gold or Tin over 1.27µm (50µin.) Nickel ELECTRICAL PERFORMANCE
• Current Rating: 3A per contact
• Insulation Resistance: 5000MΩ min
• Dielectric Withstanding Voltage: 1500V ENVIRONMENTAL PERFORMANCE
• Operating Temperature: -65°C to +125°C MECHANICAL PERFORMANCE
• Retention Force: 9 N min. SPECIFICATIONS File no. E66906 File no. LR46923
• Product Drawing: 77315/ 77317
• Product Specification: BUS-12-114 APPROVALS AND CERTIFICATIONS
• RoHS compatible according to the European Union Directive 2002/95/IEC PACKAGING
• Bags PROCESSING INFORMATION
• Compatible with wave, vapor-phase, and IR reflow soldering processes BASE PART NUMBER - PLATING CODE PIN STYLE LENGTH - TOTAL POSITIONS LEAD-FREE LF XXXXX XXX XX XX

BERGSTIK® UNSHROUDED RIGHT ANGLE HEADERS SPECIAL SIZES APPLICATION PRODUCT Recommended PCB Layouts Dimension in mm 0.62 square pin 0.62 square pin

www.fci.com/products/bergstik BERGSTIK® UNSHROUDED RIGHT ANGLE HEADERS SPECIAL SIZES THT Single row 68015 Double row 68020 Single row 01 to 36 Double row 02 to 72 Note: 1. Bend dimension 1.52mm onl y 2. The total combined dimension for mating and solder side may not exceed 25.5mm 0.76µm (30µin.) Gold or GXT 1 0.38µm (15µin.) Gold or GXT 2 Tin 4 Customize your own part number using custom dimensions (Please allow for initial setup on our system) TECHNICAL INFORMATION MATERIALS

• Housing: High temperature thermoplastic, Black
• Flammability Rating: UL94V-0
• Pin: Phosphor-bronze
• Plating: Gold or Tin over 1.27µm (50µin.) Nickel ELECTRICAL PERFORMANCE
• Current Rating: 3A per contact
• Insulation Resistance: 5000MΩ min
• Dielectric Withstanding Voltage: 1500V ENVIRONMENTAL PERFORMANCE
• Operating Temperature: -65°C to +125°C MECHANICAL PERFORMANCE
• Retention Force: 9N min.
• Retentive Leg Insertion Force: >44.48N max.
• Retentive Leg Board Retention: 2.22N SPECIFICATIONS File no. E66906 File no. LR46923
• Product Drawing: 55101/ 55102/ 68015/ 68020
• Product Specification: BUS-12-114 APPROVALS AND CERTIFICATIONS
• RoHS compatible according to the European Union Directive 2002/95/IEC PACKAGING
• Bags PROCESSING INFORMATION
• Compatible with wave, vapor-phase, and IR reflow soldering processes PART NUMBER SELECTOR BASE PART NUMBER - PLATING CODE TOTAL POSITIONS - MATING DIMENSION SOLDER SIDE DIMENSION LEAD-FREE LF XXXXX XX XXX XXX XXX In 0.1mm increments min. = 2.3mm max. = 15.2mm e.g. 135 = 13.5mm In 0.1mm increments min. = 2.0mm max. = 14.7mm e.g. 030 = 3.0mm

BERGSTIK® UNSHROUDED STACKING HEADERS Board spacing = stack height of header+ height of the receptacle (See application drawings on next page) APPLICATION PRODUCT Recommended PCB Layouts Dimension in mm

www.fci.com/products/bergstik BERGSTIK® UNSHROUDED STACKING HEADERS MATERIALS

• Housing: High temperature thermoplastic, Black
• Flammability Rating: UL94V-0
• Pin: Phosphor-bronze
• Plating: Gold or Tin over 1.27µm (50µin.) Nickel ELECTRICAL PERFORMANCE
• Current Rating: 3A per contact
• Insulation Resistance: 5000MΩ min
• Dielectric Withstanding Voltage: 1500V ENVIRONMENTAL PERFORMANCE
• Operating Temperature: -65°C to +125°C MECHANICAL PERFORMANCE
• Retention Force: 9N min. SPECIFICATIONS File no. E66906 File no. LR46923
• Product Drawing: By 5-digit base part number
• Product Specification: BUS-12-114 APPROVALS AND CERTIFICATIONS
• RoHS compatible according to the European Union Directive 2002/95/IEC PACKAGING
• Bags PROCESSING INFORMATION
• Compatible with wave, vapor-phase, and IR reflow soldering processes TECHNICAL INFORMATION PART NUMBER SELECTOR THT 1 SMT 2 08.00 min. - 25.00 max. THT 09.50 min. - 26.00 max. SMT Overall* THT Overall* SMT Pin Style 12.20 10.42 01 13.50 11.72 02 15.90 14.12 03 6.76 14.98 04 17.65 15.87 05 18.91 17.13 06 20.96 19.18 07 23.50 21.72 08 26.04 24.26 09 28.58 26.80 10 31.12 29.34 11 33.66 31.88 12 Single row (THT) 02 to 36 Double row (THT) 04 to 72 Double row (SMT) 04 to 50 2.41mm 1 3.05mm 2 SMT (double row only) 0.76µm (30µin.) Gold or GXT on contact area, tin on solder side 0.38µm (15µin.) Gold or GXT on contact area, tin on solder side Single row (THT only) 1 Double row 2 Customize your own part number using custom dimensions (Please allow for initial setup on our system) *Other overall lengths available upon request (Up to 65mm)

54 LEAD SOLDER SIDE

XX.XX = mm Specify mm i.e. 08.50 = 8.50mm in 0.50mm increments

www.fci.com For more information, please contact: communications@fci.com FCIBERG0615EA4