66261-2 TEC | Alldatasheet
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Technical content
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts Type I, Crimp, Snap-In Material Contact Body—Bronze Retention Spring—Beryllium copper Finish Contact Body—.000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Retention Spring—Nickel plated Related Product Data Application Tooling—Pages 29, 30 Technical Documents 108-10108 Product Specification Pin Pin Socket Size 12—Pin Diameter .094 [2.39] (Test Current, 23 Ampere)‡ Tooling Part No.Wire Size Loose Piece Dies forRange Contact No. Pneumatic Hand AWG [mm 2] Pin Socket Tool* Tool 18-16 0.8-1.4 202421-1 202418-1 90122 90121 14-12 2-3 202422-1 202417-1 90122 90121 * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Extraction Tool Part No. 305183-8 (Instruction Sheet 408-1216) Note: All part numbers are RoHS compliant. .953 [24.21] Ref. .663 [16.84] Max. .449 [11.40] .150 [3.81] Dia. .150 [3.81] Dia. .843 [21.41] Ref. .560 [14.25] Max. .222 [5.64] Dia. Max. Accommodates .094±.001 [2.39±.025] Dia. Pin .222 [5.64] Dia. Max. .094±.001 [2.39±.025] Dia. Socket
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Note: All part numbers are RoHS compliant. Power Contacts—High Current Upgrade (Continued) Extraction Tool Part No. 305183 Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully ener- gized 6 position Metrimate Square Grid plug P/N 207152-1 and receptacle P/N 207153-1. These initial representative amperage ratings were conducted with 14 AWG wires that were 2 feet long. ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on Metrimate connectors is available in Catalog 82045. 6. Additional information on Econoseal connectors is available in Catalog 82057. 7. Additional information on LGH connectors is available in Catalog 82024. Current Rating for 30°C Temperature Rise 100% Energized
6 Circuit Metrimate
Connector (Wire-to-Wire) 4 Pos. CPC Posted Square Flange Receptacle Part No. 796764-1 Mates with CPC Plug (Part No. 206060-1) with either Type II or High Current Socket contact TEMPERATURE RISE VS. CURRENT CURRENT (AMPS)□ CRIMPED CONTACTS TEMPERATURE RISE (DEGREES C) 0 10 20 30 Plug (for Sockets) Receptacle (for Pins) Standard Type II Socket Standard Type III+ Socket Standard Type II Pin Standard Type III+ Pin High Current Size 16 Pin (Board Mount) Part No. 194264-1 Wire Size High Current Size 16 AWG Socket Part No. Loose Piece Tape 14 193846-1 193846-2 18-16 796966-1 796966-2 Wire Size High Current Size 16 AWG Pin Part No. Loose Piece Tape 14 193844-1 193844-2 18-16 796964-1 796964-2 Type II and Type III+, Size 16 The features of the High Current Size 16 contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Econoseal Metrimate Square Grid and Drawer Connector hous- ings. An initial T-Rise test in free air has shown a 23 amp capability with a 30°C T-Rise. The contact may be crimped onto
14 AWG wire with a Tyco Electronics
hand tool P/N 601967-1. Use turret TH502 (1-601967-6) for the pin and tur- ret TH501 (1-601967-5) for the socket. Material Pin Body — Leaded Brass; Copper Alloy (Board Mount) Socket Body — Copper Alloy Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel Finish Body — Silver Louvertac Band — Gold
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts (Continued) .125 POWERBAND Contacts Pin Diameter—.125 [3.175] Test Current— 50 Amperes‡ Material and Finish Contact — Copper Spring — Beryllium copper Plating Code A. 0.00508 [.000200] min. silver on contact area, 0.00127 [.000050] min. on remainder, all over 0.00127 [.000050] min. nickel underplate B. 0.00076 [.000030] min. gold on contact area, gold flash on remainder, all over 0.00127 [.000050] min. nickel underplate Related Product Data Application Tooling—Pages 29, 30 Technical Document— Page 4 Extraction Tool Part No. 318813-1 (Instruction Sheet 408-4374) .125 POWERBAND Pin Contact .125 POWERBAND Socket Contact 1For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note: Standard Size 8, High Current Size 8 upgrade, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1. There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: All part numbers are RoHS compliant. .125 POWERBAND Metrimate Drawer Connectors No. of Housing Part No. Pos. Plug Receptacle Color: blue For use with .125 POWERBAND contacts (Extended Pin Length), listed above. Note: All part numbers are RoHS compliant. 3.18 [.125] Dia. 10.16 [.400] Standard Extended 12.32 [.485] 5.23 [.206] Dia. 5.23 [.206] Dia. Contact Strip Serrations Contact Part No. Tooling Part No.** Heavy Duty Miniature (HDM) Die Sets forWire Size Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1AWG/mm 2 Finish Length Pin Socket Pin Socket Model G Machine, or 626 Pneumatic Tool Base Part No. 354500) System* A Standard 213845-1 213847-1 213845-3 213847-3 14-12 B Standard 213845-2 213847-2 213845-4 213847-4 680195-3 356612-12-3 A Extended 1 213845-5 — 213845-7 — B Extended 1 213845-6 — 213845-8 — A Standard 213841-1 213843-1 213841-3 213843-3 10-8 B Standard 213841-2 213843-2 213841-4 213843-4 356611-1 (8 AWG) 5-8 A Extended1 213841-5 — 213841-7 — 680197-3 356611-2 (10 AWG) B Extended 1 213841-6 — 213841-8 —
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Standard, Size 8, 4/8 Indent Crimp Material Contact Body—Copper alloy Retention Clip—Phosphor bronze Finish Contact Body—.000050 [0.00127] gold over .000050 [0.00127] nickel Retention Spring—Nickel plated Related Product Data Technical Documents 108-10045 Product Specification Pin Pin Socket Socket Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡ Wire Range Contacts Crimping Tools AWG [mm2] Pin Socket Tool No. Positioner 18-16 0.8-1.4 213567-1 212014-1 608668-1 (P) SP867 (S) 608668-2 14-12 2-3 213662-1 212008-1 608651-1 (P) SP867 (S) 608651-2 10 5 213740-1 213737-1 608651-1 (P) 608651-3 (S) 608651-2 8 8 213552-2 213750-1 608651-1 (P) 608651-3 (S) 608651-2 .910 [23.11] .890 [22.61] .206 [5.23] Dia. .206 [5.23] Dia. ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note: All part numbers are RoHS compliant. Power Contacts (Continued) Note: Standard Size 8, High Current Upgrade Size 8 and .125 POWERBAND contacts are not intermateable.
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts—High Current Upgrade (Continued) Receptacle Plug Metrimate Drawer Connector, Size 8 The Louvertac bands have the versatility of being designed into contact dimen- sions used in existing Tyco Electronics connectors. Metrimate High Current contacts have been designed to fit into the exist- ing Drawer Connector housings. A fully energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30°C T-rise on either the cable-to-cable or cable-to-board. Cable-to-Cable Material Contact Body — Copper Alloys Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel Finish — Gold Product Specification 108-1449 Metrimate Pin and Socket with Louvertac High Current Contact Connector Voltage Rating —
600 VAC
■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 ■ Certified by Canadian Standards Association, File No. LR7189A R R Cable-to-Board Material Contact Body — Copper Alloys Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel Finish — Gold A typical application would have solder tail pins mounted into the receptacle and crimp sockets mounted into the plug. ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 ■ Certified by Canadian Standards Association, File No. LR7189A R R Cable Sockets Plug Receptacle .50□ [12.7] .12 Diameter Solder Tail Pins Part No. 193814-1 Drawer Connector Housings Size Housing Part Numbers Configuration Plug Receptacle
8 Positions 213499-1 213500-1(8 Size 8 Cavities)
15 Positions 213426-1 213427-1(3 Size 8 Cavities & 12 Size 16 Cavities)
Extraction Tool Part No. 318813-1 Note: All part numbers are RoHS compliant. Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82045. Standard Size 8 Socket Standard Size 8 Pin High Current Size 8 Socket High Current Size 8 Pin High Current Contacts Wire Size Contact Part Numbers Crimp ToolsAWG Pin Socket 8 193457-1 193458-1 Daniels† 10 193642-1 193643-1 Hand Tool #M310 or AMP P/N 356114-1 12-14 193534-1 193535-1 Positioner #TP944 or AMP P/N 356336-1 Extraction Tool Part No. 318813-1 or 305183-6 †Daniels Manufacturing Corp., Orlando, FL Note: All part numbers are RoHS compliant.
Power Contacts (Continued) Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Type XII, Precision Formed, Crimp, Snap-In Material Copper Finish A—Tin-lead B—.000030 [0.00076] selective gold over .000030 [0.00076] nickel C—.000100 [0.00254] silver plated contacts with lubricant added Test Current Rating Silver or Gold— 35 amperes ‡ Tin Lead—15 amperes ‡ ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Related Product Data Application Tooling—Pages 29, 30 Technical Documents—Page 4 Male Female Female Male Strip Form Contact Part Nos. Loose Piece Tooling Wire Size Ins. Heavy Duty Contact Heavy Duty Die Set for Range1 Dia. Contact Standard* Miniature* Part Nos. Miniature Hand Tool 69710-1 Range Finish Applicator or 626 Pneumatic AWG mm2 Male Female Male Female Male Female Tool System 66255-1/lozenge666740-7/lozenge666255-5/lozenge61-66740-2/lozenge666261-1/lozenge666740-8/lozenge6A 266256-12/lozenge6— 266256-52/lozenge6— 266262-12/lozenge6— 16 1.25-1.4 .135-.160 66255-2/lozenge666740-5/lozenge666255-6/lozenge61-66740-1/lozenge666261-2/lozenge666740-6/lozenge6 90145-23,7/lozenge6 and and 3.43-4.06 B 266256-22/lozenge6— 266256-42/lozenge6— 266262-22/lozenge6— 567455-□*/lozenge6and 14-12 2-3 66255-7/lozenge666740-1/lozenge666255-8/lozenge61-66740-9/lozenge666261-4/lozenge666740-2/lozenge6 90145-14,7/lozenge6 5C5 266256-62/lozenge6— 266256-72/lozenge6— 266262-42/lozenge6— 66253-1/lozenge666741-7/lozenge666253-5/lozenge61-66741-2/lozenge666259-1/lozenge666741-8/lozenge6A 266254-12/lozenge6— —— 266260-12/lozenge6— .190-.220 66253-2/lozenge666741-5/lozenge666253-6/lozenge61-66741-1/lozenge666259-2/lozenge666741-6/lozenge610 5-6 4.83-5.59 B 266254-22/lozenge6— 66254-5 /lozenge6— 266260-22/lozenge6— 567021-□*/lozenge690140-17/lozenge6 66253-4/lozenge666741-1/lozenge666253-8/lozenge61-66741-9/lozenge666259-4/lozenge666741-2/lozenge65C5 266254-42/lozenge6—— — 266260-42/lozenge6— 1Wire strip length—.281 [7.14]. 2Ground contact. 3Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire. 4Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm2] wire. 5Recommended for high current/vibration applications where fretting corrosion is a problem. 7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Extraction Tool Part No. 91019-3 There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. Note: All part numbers are RoHS compliant except: /lozenge6Indicates non-RoHS compliant. .615 [15.62] .637 [16.18] .185 [4.7] .085 [2.16] .200 [5.08] Min. .230 [5.84] Max. .230 [5.84] Max. .230 [5.84] Max. .978 [24.84]Ref. 1.500 [38.1] Ref. 1.267 [32.18] Ref. .287±.006 [7.29±0.152] .287 [7.29] .230 [5.84] Max. .015 [0.38] Cutoff (Loose Piece Only) .027 [0.686] Ref. .027 [0.686] Ref. Extraction Tool Part No. 91019-3
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Note: All part numbers are RoHS compliant. Power Contacts—High Current Upgrade (Continued) Type XII, Screw Machined The features of the High Current Type XII contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, and M Series housings. An initial T-Rise test in free air has shown a 60 amp capability with a 30°C T-Rise with 8 gage wires. The contact may be crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N 356114-1 and Positioner TP1068S or AMP P/N 356119-1. Cable-to-Cable Material Body — Copper Alloy Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel Finish Body — Silver Louvertac Band — Gold Standard Type XII Pin High Current Type XII Pin Part No. 193991-4 Type XII Ground Pin Part No. 193991-3* Standard Type XII Socket High Current Type XII Socket Part No. 193990-2 Plug (For Sockets) Square Flange Receptacle (For Pins) Extraction Tool Part No. 224155-1 Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long. ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on LGH connectors is available in Catalog 82024. Current Rating for 30°C Temperature Rise 100% Energized
3 Circuit Connector (Wire-to-Wire)
TEMPERATURE RISE VS CURRENT CURRENT IN AMPS TEMPERATURE RISE (DEGREES C) 2030 0 10 20 30 40 50 60 70 * Not recommended for CPC connectors. 53 A