640014800 MOLEX | Alldatasheet

Document overview

  • Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
  • PDF pages: 7

Technical content

Doc No. 64001-4800 Release Date: 10-07-04 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 10-07-04 Hand Crimp Tool Operating Instruction Sheet And Specifications Part No. 64001-4800 Eng. No. RHT 2251 (Replaces 19285-0022)

FEATURES

/c140/c32 A full cycle ratcheting hand tool ensures complete crimps /c140/c32 Long handles for comfortable crimping with reduced crimping force /c140/c32 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position /c140/c32 Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA and Military Class II /c140/c32 Single color-coded crimp pocket eliminates the possibility of using the wrong pocket SCOPE InsulKrimp Female Quick Disconnect Terminal for 10-12 AWG. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) *UL - 310 12 70 10 80 *UL – 310 – Quick Disconnects The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 10 – 12 AWG 5.00 – 3.00 mm² Wire Strip Length Insul. Dia. Max. Terminal No. Terminal Eng No. (REF) In mm In mm 19017-0047 C-2143 .375 9.53 .248 6.30

Doc No. 64001-4800 Release Date: 10-07-04 UNCONTROLLED COPY Page 3 of 7 Revision: A Revision Date: 10-07-04 values.

Doc No. 64001-4800 Release Date: 10-07-04 UNCONTROLLED COPY Page 5 of 7 Revision: A Revision Date: 10-07-04 Tool Calibration A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements. Handle preload is factory set to 25-45 LBS. See How to Adjust Tool Preload (see Figure 6) to recalibrate. Wire Range “X” Dimension Conductor Crimp Nest Color Code AWG mm ² Mean Go No Go Crimp Inspection Marking Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. Caution: Repetitive use of this tool should be avoided. PIN GAUGE IN CONDUCTOR “ CONFINING” X

Doc No. 64001-4800 Release Date: 10-07-04 UNCONTROLLED COPY Page 6 of 7 Revision: A Revision Date: 10-07-04 Figure 6 M4 X 30LG PAN HEAD FOR SPRING ACCESS SWING SCREW AND PLASTIC COVER FOR RATCHET RELEASE M4 X 12LG PAN M4 WING NUT M4 FLAT 10 7 8 REPAIR KIT. ALL PARTS REQUIRED FOR (2) PARTS LIST Item Order No. Description Quantity 64001-4800 Hand Crimp Tool (Fig.7) 1 64000-0076 Repair Kit (Springs, Pins and E-Rings) 1 2 63810-0000 Handle 1 3 64001-4875 Locator Assembly 1 4 64001-4870 Tooling Kit 1 Tooling Kit Only 5 64001-4802 Conductor Punch 1 6 64001-4801 Conductor Anvil 1 7 64001-4804 Insulation Punch 1 8 64001-4803 Insulation Anvil 1 9 N/A 4 mm Dia. by 5.0 mm Lg.Roll Pins 2 10 N/A #10-32 by 5/16 ” Lg. Cup Pt. Set Screw 1 ** The following purchased parts are available from an Industrial supply company such as MSC (1-800- 645-7270).

Doc No. 64001-4800 Release Date: 10-07-04 UNCONTROLLED COPY Page 7 of 7 Revision: A Revision Date: 10-07-04 Certificate of Calibration Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. Range Conductor Nest # 2 = __N/A Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550; Fax: (630) 505-0049