640013200 MOLEX | Alldatasheet

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Doc No. 64001-3200 Release Date: 11-11-03 UNCONTROLLED COPY Page 1 of 8 Revision: B Revision Date: 05-24-04 Hand Crimp Tool Operating Instruction and Specifications Sheet Part No. 64001-3200 Eng. No. RHT 5770 (Replaces 19285-0050 and 19285-0143)

FEATURES

/c140/c32 A full cycle ratcheting hand tool ensures complete crimps /c140/c32 Long handles for comfortable crimping with reduced crimping force /c140/c32 3-nested tool eliminates the need for additional tools /c140/c32 A precision user-friendly terminal locator / wire stop holds terminals in the proper crimping position for each of the three nests SCOPE Perma-Seal Terminals and Splices 10–22 AWG (Rings, Spades, Hooks, 3 and 4-Ways, and Splices). Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate terminal from the conductor. *UL - 486 A - Terminals (copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² 19040-0001 19040-0001 .300 7.60 .190 4.83 19164-0003 SA-221-10 .281 7.14 .215 5.46 19164-0004 SA-222-14 .281 7.14 .215 5.46 19164-0005 SA-226-38 .281 7.14 .215 5.46 19164-0006 SA-235-06 .281 7.14 .215 5.46 19164-0007 SA-235-08 .281 7.14 .215 5.46 19164-0008 SA-235-10 .281 7.14 .215 5.46 19164-0011 SA-2YCX .281 7.14 .215 5.46 19164-0013 SAA-22-18 .281 7.14 .210 5.33 19164-0085 SA-221-06 .281 7.14 .215 5.46 19164-0086 SA-221-08 .281 7.14 .215 5.46 Wire Size: 14 – 16 AWG 2.00 – 1.30 mm² In. mm In. mm 19040-0002 19040-0002 .300 7.60 .200 5.08 19164-0020 SB-218-38 .281 7.14 .235 5.97 19164-0021 SB-219-10 .281 7.14 .235 5.97 19164-0026 SB-225-14 .281 7.14 .235 5.97 19164-0027 SB-225-56 .281 7.14 .235 5.97 19164-0028 SB-227-06 .281 7.14 .235 5.97 19164-0029 SB-227-08 .281 7.14 .235 5.97 19164-0030 SB-227-10 .281 7.14 .235 5.97 19164-0031 SB-237-04 .281 7.14 .235 5.97 19164-0032 SB-237-06 .281 7.14 .235 5.97 19164-0033 SB-237-08 .281 7.14 .235 5.97 19164-0034 SB-237-10 .281 7.14 .235 5.97 19164-0042 SB-2YCX .281 7.14 .235 5.97 19164-0044 SBB-16-14 .375 9.53 .200 5.08 19164-0141 SB-219-06 .281 7.14 .235 5.97 19164-0142 SB-219-08 .281 7.14 .235 5.97 Wire Size (AWG) UL – 486 A UL – 486 C 22 8 8 20 13 10 18 20 10 16 30 15 14 50 25 12 70 35 10 80 40

Doc No. 64001-3200 Release Date: 11-11-03 UNCONTROLLED COPY Page 3 of 8 Revision: B Revision Date: 05-24-04

Doc No. 64001-3200 Release Date: 11-11-03 UNCONTROLLED COPY Page 5 of 8 Revision: B Revision Date: 05-24-04 How to Adjust Tool Preload (See Figure 6) Over the life of the tool, it may be necessary to adjust tool handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 1. Remove the screw and plastic cover washer. Note the setting wheel position. 2. Lift the setting wheel off the axle. Turn the eccentric axle with a screwdriver. 3. Turning the eccentric axle counter-clockwise (CCW) will increase handle force. 4. Replace the setting wheel to the axle, aligning the nearest notch in the setting wheel to the dowel pin. 5. Replace the plastic cover washer and screw. 6. Check the crimp specifications after tool handle preload force is adjusted. Tool Calibration A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated before recalibration to ensure consistent measurements. Handle preload is factory set to 25-45 LBS. See How to Adjust Tool Preload (see Figure 6) to recalibrate. Wire Range “X” Dimension Conductor Crimp Nest Color Code AWG mm ² Mean Go No Go Crimp Inspection Marking Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life-tested. All tools are warranted free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to alter, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. RATCHET RELEASE LEVER PUSH UP PRELOAD TEST POINT 1.00 1.00 Figure 6 PRELOAD ADJUSTMENT LOCKING SCREW PRELOAD TEST POINT PIN GAUGE IN CONDUCTOR CRIMP “ CONFINING” CRIMP “ X ”

Doc No. 64001-3200 Release Date: 11-11-03 UNCONTROLLED COPY Page 6 of 8 Revision: B Revision Date: 05-24-04 Caution: Repetitive use of this tool should be avoided.

Doc No. 64001-3200 Release Date: 11-11-03 UNCONTROLLED COPY Page 7 of 8 Revision: B Revision Date: 05-24-04 Figure 7 FOR SPRING ACCESS SWING OPEN COVER SCREW AND PLASTIC COVER FOR HANDTOOL PRELOAD ADJUSTMENT RATCHET RELEASE LEVER M4 X 30LG PAN HEAD SCREW REPAIR KIT. ALL PARTS REQUIRED FOR REPAIR. (ONLY MAIN SPRING SHOWN) M4 X 12LG PAN HEAD SCREW M4 FLAT WASHER M4 WING NUT PARTS LIST Item Order No Description Quantity 64001- 3200 Hand Crimp Tool (Fig. 7) 1 64000- 0076 Repair Kit (Springs, Pins and E-Rings) 1 2 63810- 0000 Handle 1 3 64001- 3275 Locator Assembly 1 4 64001- 3270 Tooling Kit 1 Tooling Kit Only 5 64001- 3201 Conductor Punch 1 6 64001- 3202 Conductor Anvil 1

Doc No. 64001-3200 Release Date: 11-11-03 UNCONTROLLED COPY Page 8 of 8 Revision: B Revision Date: 05-24-04 Certificate of Calibration Pin Gage of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 FAX:(630) 505-0049