ATS-640012800 MOLEX | Alldatasheet

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RHT 64001-2800 Hand Crimp Tool Doc No. ATS-640012800 Release Date: 05-30-03 UNCONTROLLED COPY Page 1 of 7 Revision: E Revision Date: 12-06-06 Hand Crimp Tool Operating Instruction Sheet And Specifications Part No. 64001-2800 (Replaces 19803-1020)

FEATURES

/c140/c32 A full cycle ratcheting hand tool ensures complete crimps /c140/c32 Long handles for comfortable crimping with reduced crimping force /c140/c32 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position /c140/c32 Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA and Military Class II /c140/c32 Single color-coded crimp pocket eliminates the possibility of using the wrong pocket SCOPE Products: AviKrimp Fully Insulated and-Insulated Quick Disconnect Flags 10-12 AWG. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) *UL - 310 12 70 10 80 *UL - 310 – Quick Disconnects, Flags and Couplers The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com Wire Size: 10 – 12 AWG 5.00 – 3.00mm² 19006-0019 C-5211 .344 8.73 .245 6.22 19007-0040 C-2211 .344 8.73 .260 6.60 19007-0082 C-2211V .344 8.73 .260 6.60

RHT 64001-2800 Hand Crimp Tool Doc No. ATS-640012800 Release Date: 05-30-03 UNCONTROLLED COPY Page 4 of 7 Revision: E Revision Date: 12-06-06 6. Check the crimp specifications after tool handle preload force is adjusted.

RHT 64001-2800 Hand Crimp Tool Doc No. ATS-640012800 Release Date: 05-30-03 UNCONTROLLED COPY Page 5 of 7 Revision: E Revision Date: 12-06-06 Tool Calibration A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements. Handle preload is factory set to 25-45 LBS. See How to Adjust Tool Preload (See Figure 6) to recalibrate. Wire Range “X” Dimension Conductor Crimp Nest Color Code AWG mm ² Mean Go No Go Crimp Inspection Marking Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Repetitive use of this tool should be avoided. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. PIN GAUGE IN CONDUCTOR CRIMP “CONFINING” CRIMP X

RHT 64001-2800 Hand Crimp Tool Doc No. ATS-640012800 Release Date: 05-30-03 UNCONTROLLED COPY Page 6 of 7 Revision: E Revision Date: 12-06-06 PARTS LIST Item Order No. Description Quantity 64001-2800 Hand Crimp Tool Figure 6 1 64000-0076 Repair Kit (Springs, Pins and E-Rings) 1 2 63810-0000 Handle 1 3 64001-2875 Locator Assembly 1 4 64001-2870 Tooling Kit 1 Tooling Kit Only 5 64001-2801 Conductor Punch 1 6 64001-2802 Conductor Anvil 1 7 64001-2804 Insulation Punch 1 8 64001-2803 Insulation Anvil 1 9 N/A 4 mm Diameter by 5.0mm Long Roll Pins 2 10 N/A #10- 32 by 5/16” Long Cup Pt. Set Screw 1 ** The following purchased parts are available from an Industrial supply company such as MSC (1-800- 645-7270). Figure 6 M4 X 25LG PAN HEAD SCREW FOR SPRING ACCESS SWING OPEN COVER SCREW AND PLASTIC COVER FOR HANDTOOL PRELOAD ADJUSTMENT RATCHET RELEASE LEVER M4 X 12LG PAN HEADSCREW M4 WING NUT M4 FLAT WASHER 4 REPAIR KIT. ALL PARTS REQUIRED FOR REPAIR. (ONLY MAIN SPRING SHOWN) (2)

RHT 64001-2800 Hand Crimp Tool Doc No. ATS-640012800 Release Date: 05-30-03 UNCONTROLLED COPY Page 7 of 7 Revision: E Revision Date: 12-06-06 Certificate of Calibration Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. mericas Headquarters /c84 /c77/c70/c13/c1/c42/c77/c77/c74/c79/c80/c74/c84/c1/c23/c17/c22/c20/c19/c1/c54/c15/c52/c15/c34/c15/c1 /c25/c17/c17/c14/c24/c25/c46/c48/c45/c38/c57/c1 /c78 /c70/c83/c74/c79/c71/c80/c33/c78/c80/c77/c70/c89/c15/c68/c80/c78/c1 Far East North Headquarters /c58/c66/c78/c66/c85/c80/c13/c1/c44/c66/c79/c66/c72/c66/c88/c66/c13/c1/c43/c66/c81/c66/c79/c1 /c25/c18/c14/c21/c23/c19/c14/c23/c22/c14/c19/c20/c19/c21/c1 /c71/c70/c79/c74/c79/c71/c80/c33/c78/c80/c77/c70/c89/c15/c68/c80/c78/c1 Far East South Headquarters /c43/c86/c83/c80/c79/c72/c13/c1/c52/c74/c79/c72/c66/c81/c80/c83/c70/c1 /c23/c22/c14/c23/c14/c19/c23/c25/c14/c23/c25/c23/c25/c1 /c71/c70/c84/c74/c79/c71/c80/c33/c78/c80/c77/c70/c89/c15/c68/c80/c78/c1 European Headquarters /c46/c86/c79/c74/c68/c73/c13/c1/c40/c70/c83/c78/c66/c79/c90/c1 /c21/c26/c14/c25/c26/c14/c21/c18/c20/c17/c26/c19/c14/c17/c1 /c70/c86/c83/c74/c79/c71/c80/c33/c78/c80/c77/c70/c89/c15/c68/c80/c78/c1 Corporate Headquarter /c19/c19/c19/c19/c1/c56/c70/c77/c77/c74/c79/c72/c85/c80/c79/c1/c36/c85/c15/c1 /c45/c74/c84/c77/c70/c13/c1/c42/c45/c1/c23/c17/c22/c20/c19/c1/c54/c15/c52/c15/c34/c15/c1 /c23/c20/c17/c14/c26/c23/c26/c14/c21/c22/c22/c17/c1 /c39/c66/c89/c27/c1/c23/c20/c17/c14/c26/c23/c26/c14/c18/c20/c22/c19 Visit our Web site at http://www.molex.com