ATS-640011000 MOLEX | Alldatasheet

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RHT 5758-CC Hand Crimp Tool Doc No. ATS-640011000 Release Date: 12-11-02 UNCONTROLLED COPY Page 1 of 6 Revision: D Revision Date: 01-24-11 Hand Crimp Tool InsulKrimp   Application Tooling Specification Sheet Order No. 64001-1000 Engineering No. RHT 5758-CC

FEATURES

/square4 A full cycle ratcheting hand tool ensures complete crimps /square4 Long handles for comfortable crimping with reduced crimping force /square4 A precision user-friendly terminal locator wire sto p holds terminals in the proper crimping position /square4 Single color-coded crimp pocket eliminates the poss ibility of using the wrong pocket SCOPE Products : InsulKrimp  Fully Insulated Quick Disconnect and, Perma-Seal  Fully Insulated Quick Disconnect Conductor Crimp only 14–16 AWG. Testing Mechanical The tensile test, or pull test, is a means of evalu ating the mechanical properties of the crimped conn ections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force t o break or separate the terminal from the conductor . Wire Size (AWG) *UL - 310 16 30 14 50 *UL – 310 – Quick Disconnects The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date co py is available on www.molex.com Wire Size: 14-16 AWG 2.00-1.30mm² Terminal No. Terminal Eng No. (REF) Terminal No. Mylar Tape Terminal No. Molded Strip Wire Strip Length Insulation Diameter Maximum In mm In mm 19003-0040 BB-2206 19003-0042 19003-0041 0.25 6.35 0.16 4.06 19003-0044 BB-2206VB 19003-0080 19003-0045 0.25 6.35 0.16 4.06 19003-0047 BB-2206X 19003-0049 19003-0048 0.25 6.35 0.26 6.60 19003-0050 BB-2207 19003-0052 19003-0051 0.25 6.35 0.26 6.60 19003-0053 BB-2207X 19003-0055 19003-0054 0.25 6.35 0.26 6.60 19003-0056 BB-2208 19003-0058 19003-0057 0.25 6.35 0.16 4.06 19003-0059 BB-2208X 19003-0061 19003-0060 0.25 6.35 0.26 6.60 19003-0062 BB-2215 19003-0077 19003-0085 0.25 6.35 0.16 4.06 19003-0063 BB-2216 19003-0078 19003-0086 0.25 6.35 0.16 4.06 19003-0132 BB-2207V 19003-0133 19003-0134 0.25 6.35 0.16 4.06 19003-0135 BB-2208V 19003-0136 19003-0137 0.25 6.35 0.16 4.06

RHT 5758-CC Hand Crimp Tool Doc No. ATS-640011000 Release Date: 12-11-02 UNCONTROLLED COPY Page 2 of 6 Revision: D Revision Date: 01-24-11 Wire Size: 14-16 AWG 2.00-1.30mm² Terminal No. Terminal Eng No. (REF) Terminal No. Mylar Tape Terminal No. Molded Strip Wire Strip Length Insulation Diameter Maximum In mm In mm 19023-0056 19023-0056 19023-0054 19023-0055 0.25 6.35 0.16 4.06 19164-0047 SBB-2141 N/A N/A 0.20 5.16 0.24 6.10 19276-0005 BB-2206-LIF N/A N/A 0.25 6.35 0.16 4.06 OPERATION Open the tool by first closing the jaws sufficientl y for the ratchet mechanism to release. Crimping Terminals 1. There are 3 tab locator blades supplied with the to ol. One is for .187 and .250 tabs; another is for .205 tabs and .1 10 tabs and another is for LIF terminals. Make sure the proper blade is installed on the top of the locator and the other i s stored on the bottom of the locator. 2. Push the terminal onto the tab locator all the way to the stop in the color-coded nest. The barrel of the terminal s hould be up. See Figure 1. 3. Partially close the tool to hold the terminal in pl ace. See Figure 2. 4. Insert the properly stripped wire into the terminal barrel. See Figure 2 and 3. Cycle the tool. Note: The tamper proof ratchet action will not release the tool until it has been fully closed. 5. Remove the crimp and inspect for proper crimp locat ion. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales engineer. Note : Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product, as this will provide higher pull force values. WIRE TERMINAL Figure 2 Figure 3

2 ND and 3 RD TAB

RHT 5758-CC Hand Crimp Tool Doc No. ATS-640011000 Release Date: 12-11-02 UNCONTROLLED COPY Page 4 of 6 Revision: D Revision Date: 01-24-11 Tool Calibration A Certificate of Calibration (see last page) was su pplied with the tool. To recalibrate this tool, pin gauge measurem ents should be taken in each conductor nest and compared to this c hart. The tool should be lubricated prior to recalibration to ensure consistent measurements. Handle preload is factory set to 25-45 LBS. See How to Adjust Tool Preload (See Figure 5) to recalibrate. Nest Color Code Wire Range “X” Dimension Conductor Crimp Crimp Inspection Marking AWG mm² Mean Go No Go Warranty Caution: Repetitive use of this tool should be avoided. This tool is for electrical terminal crimping purpo ses only. This tool is made of the best quality ma terials. All vital components are long-life tested. All tools are war ranted to be free of manufacturing defects for a pe riod of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair o r exchange will not be applicable to altered, misused or damaged to ols. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this w arranty. Hand held crimping tools are intended for low volum e, prototyping or repair requirements only. CAUTION : Molex crimp specifications are valid only when u sed with Molex terminals, applicators and tooling. PIN GAUGE IN CONDUCTOR CRIMP “ Confining ” Crimp X

RHT 5758-CC Hand Crimp Tool Doc No. ATS-640011000 Release Date: 12-11-02 UNCONTROLLED COPY Page 5 of 6 Revision: D Revision Date: 01-24-11 PARTS LIST Item Order No Description Quantity 64001-1000 Hand Crimp Tool Figure 6 1 64000-0076 Repair Kit (Springs, Pins and E-Rings) 1 2 63810-0000 Handle 1 3 64001-0475 Locator Assembly 1 4 64001-1070 Tooling Kit 1 Tooling Kit Only 5 64001-1001 Conductor Punch 1 6 64001-1002 Conductor Anvil 1 7 64001-1012 Insert Punch 1 8 64001-0011 Insert Anvil 1 9 N/A 4mm Diameter by 5.0mm LongRoll Pins 2 The following purchased parts are available from an Industrial supply company such as MSC (1-800-64 5-7270). Figure 6 M4 X 30LG PAN HEAD SCREW FOR SPRING ACCESS SWING OPEN COVER SCREW AND PLASTIC COVER FOR HANDTOOL PRELOAD ADJUSTMENT RATCHET RELEASE LEVER 3 M4 X 12LG PAN HEADSCREW M4 LOCKNUT W/ HEX NYLON M4 FLAT WASHER REPAIR KIT. ALL PARTS REQUIRED FOR REPAIR. (ONLY MAIN SPRING SHOWN) (2)

RHT 5758-CC Hand Crimp Tool Doc No. ATS-640011000 Release Date: 12-11-02 UNCONTROLLED COPY Page 6 of 6 Revision: D Revision Date: 01-24-11 Hand Crimp Tool InsulKrimp   Certificate of Calibration Order No. 64001-1000 Engineering No. RHT 5758-CC Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. http://www.molex.com