ATS-639111200 MOLEX | Alldatasheet

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T2 Terminator for 1.52mm (.060") Crimp Terminal Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 1 of 6 Revision: A Revision Date: 09-24-08 INSULATION CRIMP BRUSH STRIP LENGTH BELL MOUTH CRIMP HEIGHT BEND DOWN BEND UP ROLLING CONDUCTOR CRIMP TWISTING CUT -OFF TAB SEAM T2 Terminator Tooling Specification Sheet Order No. 63911-1200

FEATURES

/square4 It is ideally suited for mid-volume bench operation s /square4 This terminator can be installed in the TM42 and th e TM40 press or Base Unit adapter for 3BF press /square4 Quick punch removal with the push of a button for f ast and easy tooling change /square4 Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cu toff tab length /square4 T2 Terminator has standardized tooling with the Mol ex FineAdjust Applicator which will reduce your inv entory requirements SCOPE Products Insulation Diameter Wire Size IPC/WHMA-A620 /crosstar3 Terminal /crosstar3/crosstar3 Strip Length Terminal Series No. Terminal Order No. AWG mm² mm In. mm In. mm In. AVS-0.3, CAVS-0.3 0.37 22AWG 0.35 AVS-0.5, CAVS-0.5 0.56 57964 57964-9702 20AWG 0.50 /crosstar3To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. /crosstar3/crosstar3Overall insulation OD specification for terminal. DEFINITION OF TERMS The above terminal drawing is a generic terminal re presentation. It is not an image of a terminal lis ted in the scope.

T2 Terminator for 1.52mm (.060") Crimp Terminal Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 2 of 6 Revision: A Revision Date: 09-24-08 CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. Mm In. mm In. mm In. Punch Width mm (Ref) Bend up Bend down Twist Roll Conductor Insulation Terminal Series No. Degree Degree mm In mm In 57964 3 3 4 6 1.80 .071 2.30 .091 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measur e the following. Conductor Crimp Crimp Height Crimp Width (Ref.) Pull Force Minimum Terminal Series No. Wire Size Actual mm² mm In. mm In. N Lb. Insulation Crimp Height (Max.) Crimp Width (Ref.) Terminal Series No. Wire Size Actual mm² mm In. mm In. Pull Force should be measured with no influence fro m the insulation crimp. The above specifications are guidelines to an optim um crimp.

T2 Terminator for 1.52mm (.060") Crimp Terminal Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 3 of 6 Revision: A Revision Date: 09-24-08 PARTS LIST T2 Terminator 63911-1200 Item Order No Engineering No. Description Quantity Perishable Tooling 63911-1270 63911-1270 Tool Kit (All “Y” Items) REF 1 63444-1826 63444-1826 Conductor Punch 1 Y 2 63445-1846 63445-1846 Conductor Anvil 1 Y 3 63454-0081 63454-0081 Insulation Punch 1 Y 4 63445-2645 63445-2645 Insulation Anvil 1 Y 5 63443-0003 63443-0003 Front Cut-Off Plunger 1 Y 6 63443-0012 63443-0012 Front Plunger Retainer 1 Y Other Components (REF 111250) 7 11-18-4083 60707-8 Feed Guide 1 8 63443-0009 63443-0009 Front Scrap Chute 1 9 63443-0025 63443-0025 Key 1 10 63443-0085 63443-0085 Wire Stop L-Bracket 1 11 63443-0090 63443-0090 Wire Stop 1 12 63443-1717 63443-1717 18.70mm Height Spacer 1 13 63443-2215 63443-2215 15.00mm Coarse Spacer 1 14 63443-2308 63443-2308 3.40mm Fine Spacer 1 15 63443-2802 63443-2802 Front Plunger Striker 1 16 63443-2912 63443-2912 Wire Hold Down Plunger 1 17 63443-6009 63443-6009 Rear Cover 1 18 63443-7201 63443-7201 Spring Cover 1 19 63600-0021 63600-0021 Wire Hold Down Spring 1 20 63600-2972 63600-2972 Collar 2 21 11-24-1067 4996-4 Cut-Off Plunger Spring 1 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware

23 N/A N/A M3 by 6 Long SHCS 2**

24 N/A N/A M3 by 6 Long FHCS 1**

25 N/A N/A M4 by 6 Long SHCS 2**

26 N/A N/A M4 by 12 Long BHCS 2**

27 N/A N/A M4 by 14 Long SHCS 2**

28 N/A N/A M4 by 30 Long SHCS 2**

29 N/A N/A M4 by 50 Long SHCS 2**

30 N/A N/A M5 by 12 Long SHCS 1**

31 N/A N/A #10-32 by 3/8”Long BHCS 1**

** Available from an industrial supply company such as MSC (1-800-645-7270).

T2 Terminator for 1.52mm (.060") Crimp Terminal Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 4 of 6 Revision: A Revision Date: 09-24-08 (2) (2) Figure 1 21 17 6 27 (2) 16 (2) (2) (2) Assembly Drawing

T2 Terminator for 1.52mm (.060") Crimp Terminal Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 5 of 6 Revision: A Revision Date: 09-24-08 11 -40 -0123 FEED FINGER ROD 11 -40 -0125 FEED ARM SPRING 11 -40 -5255 FEED FINGER COTTER PIN 1/8” X .0295 DIA. WIRE 11 -40 -5307 FEED FINGER ROD 11 -40 -5255 FEED FINGER 11 -40 -0125 FEED ARM SPRING COTTER PIN 1/8” X .0295 DIA. WIRE FEED FINGER ASSEMBLY FOR PRESS TM42 TM42 PRESS TM40 PRESS AND BASE UNIT AND ADAPTER FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 NOTES Depending on the press vintage a feed finger assemb ly is supplied with the T2 Terminator. 1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. 2. Select T2 Feed finger assembly from Terminator box. 3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. 4. Slide the T2 feed finger shaft for TM42 (11-40-5307 ) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer t o Figure 5.1 in the T2 Manual).

T2 Terminator for 1.52mm (.060") Crimp Terminal Doc No: ATS-639111200 Release Date: 03-29-08 UNCONTROLLED COPY Page 6 of 6 Revision: A Revision Date: 09-24-08 NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the pr ess before crimping under power. Check that all scr ews are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42 , TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION : To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s ins truction manual. CAUTION : Molex crimp specifications are valid only when us ed with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com