ATS-639103600 MOLEX | Alldatasheet

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T2 Terminator-for SL™ Crimp Terminal Doc No: ATS-639103600 Release Date: 08-13-07 UNCONTROLLED COPY Page 1 of 6 Revision: B Revision Date: 03-13-09 INSULATION CRIMP BRUSH STRIP LENGTH BELL MOUTH CRIMP HEIGHT BEND DOWN BEND UP ROLLING CONDUCTOR CRIMP TWISTING CUT -OFF TAB SEAM T2 Terminator Tooling Specification Sheet Part No. 63910-3600

FEATURES

/square4 It is ideally suited for mid-volume bench operation s /square4 This terminator can be installed in the TM42 and th e TM40 press or Base Unit adapter for 3BF press /square4 Quick punch removal with the push of a button for f ast and easy tooling change /square4 Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cu toff tab length /square4 T2 Terminator has standardized tooling with the Mol ex FineAdjust Applicator which will reduce your inv entory requirements SCOPE Products: SL™ Crimp Terminal, Male, 32-36 AWG. Wire Size Insulation Diameter Strip Length Terminal Series No. Terminal Order No. AWG mm² mm In. mm In. 16-02-0079 16-02-0106 70021-0015 16-02-0080 70021-0010 70021 16-02-0092 70021-0013 DEFINITION OF TERMS The above terminal drawing is a generic terminal re presentation. It is not an image of a terminal lis ted in the scope.

T2 Terminator-for SL™ Crimp Terminal Doc No: ATS-639103600 Release Date: 08-13-07 UNCONTROLLED COPY Page 2 of 6 Revision: B Revision Date: 03-13-09 CRIMP SPECIFICATION Cut-off Tab Maximum Bell mouth Front Rear Conductor Brush Terminal Series No. mm In. mm In. mm In. mm In. Bend up Bend down Twist Roll Punch Width mm (Ref) Conductor Insulation Terminal Series No. Degree Degree mm In mm In 70021 3 3 3 8 0.90 .035 1.40 .055 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measur e the following. Wire Size Crimp Height Pull Force Minimum Terminal Series No. AWG mm 2 mm In. N Lb. Pull Force should be measured with no influence fro m the insulation crimp. The above specifications are guidelines to an optim um crimp.

T2 Terminator-for SL™ Crimp Terminal Doc No: ATS-639103600 Release Date: 08-13-07 UNCONTROLLED COPY Page 3 of 6 Revision: B Revision Date: 03-13-09 PARTS LIST T-Style Terminator 63910-3600 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-3670 63910-3670 Tool Kit (All “Y” Items) REF 1 63444-0914 63444-0914 Conductor Punch 1 Y 2 63445-0931 63445-0931 Conductor Anvil 1 Y 3 63446-1423 63446-1423 Insulation Punch 1 Y 4 63445-1425 63445-1425 Insulation Anvil 1 Y 5 63443-0003 63443-0003 Cut-Off Plunger 2 Y 6 63443-0012 63443-0012 Front Plunger Retainer 1 Y 7 63443-1402 63443-1402 Cut-off Die Blade 1 Y 8 63443-1002 63443-1002 Rear Plunger Retainer 1 Y Other Components (REF 103450) 9 11-17-0022 1739-21 Hold Down Spring 1 10 11-18-4083 60707-8 Feed Guide 1 11 11-24-1067 4996-4 Cut-Off Plunger Spring 2 12 11-40-4382 8341-8 Shank 1 13 11-40-4039 8302-5 Front Plunger Striker 1 14 63443-0025 63443-0025 Dual Carrier Key 1 15 63443-0085 63443-0085 Wire Stop L-Bracket 1 16 63443-0090 63443-0090 Wire Stop 1 17 63443-1718 63443-1718 18.80mm Height Spacer 1 18 63443-2204 63443-2204 4.00mm Coarse Spacer 1 19 63443-2310 63443-2310 3.50mm Fine Spacer 1 20 63443-6003 63443-6003 Rear Cover 1 21 63800-8502 63800-8502 Rear Plunger Striker 1 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware

23 N/A N/A M3 by 6 Long SHCS 2**

24 N/A N/A M3 by 6 Long FHCS 1**

25 N/A N/A M4 by 6 Long SHCS 1**

26 N/A N/A M4 by 12 Long BHCS 2**

27 N/A N/A M4 by 14 Long SHCS 2**

28 N/A N/A M4 by 35 Long SHCS 1**

29 N/A N/A M4 by 50 Long SHCS 1**

30 N/A N/A M5 by 10 Long SHCS 1**

31 N/A N/A M5 by 12 Long SHCS 1**

32 N/A N/A #10-32 by 3/8” Long BHCS 1**

** Available from an industrial supply company such as MSC (1-800-645-7270).

T2 Terminator-for SL™ Crimp Terminal Doc No: ATS-639103600 Release Date: 08-13-07 UNCONTROLLED COPY Page 4 of 6 Revision: B Revision Date: 03-13-09 12 1 Figure 1 (2) (2) 11 (2) (2) (2) Assembly Drawing

T2 Terminator-for SL™ Crimp Terminal Doc No: ATS-639103600 Release Date: 08-13-07 UNCONTROLLED COPY Page 5 of 6 Revision: B Revision Date: 03-13-09 NOTES Depending on the press vintage a feed finger assemb ly is supplied with the T2 Terminator. 1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. 2. Select T2 Feed finger assembly from Terminator box. 3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. 4. Slide the T2 feed finger shaft for TM42 (11-40-5307 ) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer t o Figure 5.1 in the T2 Manual). 11 -40 -0123 FEED FINGER ROD 11 -40 -0125 FEED ARM SPRING 11 -40 -5255 FEED FINGER COTTER PIN 1/8” X .0295 DIA. WIRE 11 -40 -5307 FEED FINGER ROD 11 -40 -5255 FEED FINGER 11 -40 -0125 FEED ARM SPRING COTTER PIN 1/8” X .0295 DIA. WIRE FEED FINGER ASSEMBLY FOR PRESS TM42 TM42 PRESS TM40 PRESS AND BASE UNIT AND ADAPTER FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2

T2 Terminator-for SL™ Crimp Terminal Doc No: ATS-639103600 Release Date: 08-13-07 UNCONTROLLED COPY Page 6 of 6 Revision: B Revision Date: 03-13-09 NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the pr ess before crimping under power. Check that all scr ews are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42 , TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION : To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s ins truction manual. CAUTION : Molex crimp specifications are valid only when us ed with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com