63852-9000

63852-9000 MOLEX | Alldatasheet

Document overview

• Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
• PDF pages: 6

Technical content

T2 Terminator for Male and Female Crimp Terminals Doc No: ATS-638529000 Release Date: 10-27-99 UNCONTROLLED COPY Page 1 of 6 Revision: C Revision Date: 02-09-09 INSULATION CRIMP BRUSH STRIP LENGTH BELL MOUTH COND.CRIMP HEIGHT BEND DOWN BEND UP ROLLING CONDUCTOR CRIMP TWISTING CUT -OFF TAB SEAM T2 Terminator Tooling Specification Sheet Order No. 63852-9000

FEATURES

/square4 It is ideally suited for mid-volume bench operation s /square4 This terminator can be installed in the TM42 and th e TM40 press or Base Unit adapter for 3BF press /square4 Quick punch removal with the push of a button for f ast and easy tooling change /square4 Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cu toff tab length /square4 T2 Terminator has standardized tooling with the Mol ex FineAdjust Applicator which will reduce your inv entory requirements SCOPE Products: Male and Female Crimp Terminals, 20-22 AWG. Insulation Diameter Wire Size IPC/WHMA-A620 /crosstar3 Terminal Maximum /crosstar3/crosstar3 Strip Length Terminal Series No. Terminal Order No. AWG mm² mm In. mm In. mm In. /crosstar3To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. /crosstar3/crosstar3Overall insulation OD specification for terminal. DEFINITION OF TERMS The above terminal drawing is a generic terminal re presentation. It is not an image of a terminal lis ted in the scope.

T2 Terminator for Male and Female Crimp Terminals Doc No: ATS-638529000 Release Date: 10-27-99 UNCONTROLLED COPY Page 2 of 6 Revision: C Revision Date: 02-09-09 CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. Punch Width (Ref) Bend up Bend down Twist Roll Conductor Insulation Terminal Series No. Degree Degree mm In mm In 35745 3 3 3 5 1.80 .070 3.00 .118 35746 3 3 3 5 1.80 .070 3.00 .118 35747 3 3 3 5 1.80 .070 3.00 .118 35748 3 3 3 5 1.80 .070 3.00 .118 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measur e the following. Wire Size Conductor Crimp Height Pull Force Minimum Terminal Series No. AWG mm 2 mm In. N Lb. Pull Force should be measured with no influence fro m the insulation crimp. The above specifications are guidelines to an optim um crimp.

T2 Terminator for Male and Female Crimp Terminals Doc No: ATS-638529000 Release Date: 10-27-99 UNCONTROLLED COPY Page 3 of 6 Revision: C Revision Date: 02-09-09 PARTS LIST Terminator 63852-9000 Item Order No Engineering No. Description Quantity Perishable Tooling 63852-9070 63852-9070 Tool Kit (All “Y” Items) REF 1 63444-1836 63444-1836 Conductor Punch 1 Y 2 63445-1867 63445-1867 Conductor Anvil 1 Y 3 63446-3028 63446-3028 Insulation Punch 1 Y 4 63445-3033 63445-3033 Insulation Anvil 1 Y 5 63443-0002 63443-0002 Cut-Off Plunger 1 Y 6 63443-0012 63443-0012 Front Plunger Retainer 1 Y Other Components (REF 529050) 7 11-18-4083 60707-8 Front Cover 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 1 9 63443-3160 63443-3160 Front Plunger Striker 1 10 63443-0009 63443-0009 Scrape Chute 1 11 63443-0021 63443-0021 Lower Tooling Key 1 12 63443-2415 63443-2415 Anvil Mount 1 13 63443-4006 63443-4006 Wire Stop 1 14 63443-6011 63443-6011 Rear Cover 1 Frame 15 63800-8500 63800-8500 T2 Terminator 1 Hardware

16 N/A N/A M3 by 6 Long SHCS 2**

17 N/A N/A M4 by 6 Long SHCS 1**

18 N/A N/A M4 by 10 Long BHCS 2**

19 N/A N/A M4 by 20 Long SHCS 1**

20 N/A N/A M4 by 50 Long SHCS 1**

21 N/A N/A M4 by 16 Long SHCS 1**

22 N/A N/A 3mm by 6 Long Roll Pin 1**

23 N/A N/A #10-32 by 3/8” Long BHCS 1**

** Available from an industrial supply company such as MSC (1-800-645-7270).

T2 Terminator for Male and Female Crimp Terminals Doc No: ATS-638529000 Release Date: 10-27-99 UNCONTROLLED COPY Page 4 of 6 Revision: C Revision Date: 02-09-09 (2) (2) Figure 1 Assembly Drawing

T2 Terminator for Male and Female Crimp Terminals Doc No: ATS-638529000 Release Date: 10-27-99 UNCONTROLLED COPY Page 5 of 6 Revision: C Revision Date: 02-09-09 NOTES Depending on the press vintage a feed finger assemb ly is supplied with the T2 Terminator. 1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. 2. Select T2 Feed finger assembly from Terminator box. 3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. 4. Slide the T2 feed finger shaft for TM42 (11-40-5307 ) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer t o Figure 5.1 in the T2 Manual). 11 -40 -0123 FEED FINGER ROD 11 -40 -0125 FEED ARM SPRING 11 -40 -5255 FEED FINGER COTTER P IN 1/8” X .0295 DIA. WIRE 11 -40 -5307 FEED FINGER ROD 11 -40 -5255 FEED FINGER 11 -40 -0125 FEED ARM SPRING COTTER PIN 1/8” X .0295 DIA. WIRE FEED FINGER ASSEMBLY FOR PRESS TM42 TM42 PRESS TM40 PRESS AND BASE UNIT AND ADAPTER FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2

T2 Terminator for Male and Female Crimp Terminals Doc No: ATS-638529000 Release Date: 10-27-99 UNCONTROLLED COPY Page 6 of 6 Revision: C Revision Date: 02-09-09 NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the pr ess before crimping under power. Check that all scr ews are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42 , TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION : To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s ins truction manual. CAUTION : Molex crimp specifications are valid only when us ed with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Launch Internet Explorer Browser.lnk