63811-6000 MOLEX8 | Alldatasheet
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HandDCrimpDToolDforD1.50mmD(.591")DPitch,DMX150 DCrimpDTerminalsD DocDNo:DATSE638116000D ReleaseDDate:D03E21E06D UNCONTROLLEDnCOPY D PageD1DofD5D Revision:DED RevisionDDate:D10E01E09D INSULATION n CRIMPn BRUSH n STRIPnLENGTH n BELLnMOUTH n CRIMP n HEIGHTn BEND n DOWNn BENDnUP n ROLLING n CONDUCTOR n CRIMPn TWISTING n CUT 1OFF n TABn SEAM n TERMINALnWIDTH n NOTnTOnEXCEEDn 2.65mmnAFTERnCRIMP n WIREnBEND n WIREnBEND n0.30 n THISnAREA n WIREnBRUSHnMUSTnBE n FLUSHnORnBELOWnTOPn OFnCONDUCTORnCRIMPn D HandnCrimpnTooln SpecificationnSheetn OrdernNo.n6381116000n D D FEATURESn % ADfullDcycleDratchetingDhandDtoolDensuresDcompleteDcrimpsD % ErgonomicallyDdesignedDsoftDhandlesD % PreciselyDdesignedDcrimpingDprofilesDwithDsimpleDcontactDpositioningD % EasyDhandlingDdueDtoDoutstandingDforceDratioD D SCOPEn Products: DD1.50mmD(.591")DPitch,DMX150 DReceptacleDFemaleDCrimpDTerminals,D18E22DAWG.D TerminalnOrdernNo.n WirenSizen InsulationnDiameter n StripnLengthnTerminaln SeriesnNo.n ●ReelD AWG nmm² n mmn In.n mmn In.n 33001E3004 D 33001E2022 D 33001E3022 D 33001E4002D 33001E4022 D 33001E5002D 33001E2005 D33001E2023 D33001E3005 D33001E3023 D33001D
- CustomerDtoDcutDoffDterminalDfromDreel:D0.50mmD(.020”)DmaximumDCutEoffDTab.D TerminalsDwereDvalidatedDperDUSCARE21DusingDtheDfollowingDwireDspecifications:D M1LE123AD(TXL),DM1LE135A1D(UTX),DandDM1LE126A1D(metricETXL).D CustomersDareDrequiredDtoDcompleteDvalidationDtestingDifDtoolingDpurchasedDoutsideDMolexDInc.D andD/DorDwireDspecificationsDareDdifferentDthanDabove.D D DEFINITIONnOFnTERMSn D D D D D D D D D D D D D D D TYPEn4A n
HandDCrimpDToolDforD1.50mmD(.591")DPitch,DMX150 DCrimpDTerminalsD DocDNo:DATSE638116000D ReleaseDDate:D03E21E06D UNCONTROLLEDnCOPY D PageD2DofD5D Revision:DED RevisionDDate:D10E01E09D D CRIMPnSPECIFICATIONn D Bellnmouthn /cuspConductornBrushnTerminalnSeriesnNo.n mmn In.n mmn In.n /cuspWireDbrushDtoDbeDbelowDtopDofDconductorDcrimp.D D BendnupnnnBendndownn TwistnnRollnTerminaln SeriesnNo.n Degreen Degreen 33001D 33012D 34750D /x6/x6 /x6/x6nCrimpedDterminalsDandDupDtoD5mmDofDwireDpastDtheDinsulatorD cutoffDtabDmustDfreelyDfitDinDtheDCheckingDAid,DPartDNo.D63868E2008D Seamn SeamDshallDnotDbeD openDandDnoDwireDallowedD outDofDtheDcrimpingDareaD /x6OrderDSeparatelyD D AfterDcrimping,DtheDcrimpDprofilesDshouldDmeasureDtheDfollowing:D D ConductornWirenSizen CrimpnHeightn CrimpnWidthn Profilen AWGnTerminalnSeriesnNo.n AWGn mm 2n mmn In.n mmn In.n 18n 20n 22n D InsulationnWirenSizen CrimpnHeightn CrimpnWidthnn PullnForcen MinimumnTerminalnSeriesnNo.n AWGn mm 2n mmn In.n mmn In.n Nn Lb.n D ΤΤ ΤΤ ToolDQualificationDNotes:D D 1. PullDForceDshouldDbeDmeasuredDwithDnoDinfluenceDfromDtheDinsulationDcrimp.D 2. TheDaboveDspecificationsDareDguidelinesDtoDanDoptimumDcrimp.D D
HandDCrimpDToolDforD1.50mmD(.591")DPitch,DMX150 DCrimpDTerminalsD DocDNo:DATSE638116000D ReleaseDDate:D03E21E06D UNCONTROLLEDnCOPY D PageD3DofD5D Revision:DED RevisionDDate:D10E01E09D D OPERATIONn D OpenDtheDtoolDbyDsqueezingDtheDhandlesDtogether,DatDtheDendDofDtheD closingDstroke,DtheDratchetDmechanismDwillDreleaseDtheDhandles,DandD theDhandDtoolDwillDspringDopen.D D CrimpingnTerminalsn D 1. LiftDtheDwireDstopDbladeDup.D 2. InsertDtheDterminalDfullyDintoDtheDcorrectDdieDprofileDandDtheDlocatorD slotDuntilDtheDterminalDisDfullyDseatedDandDstops.D 3. PushDdownDtheDwireDstopDblade.DDMakeDsureDtheDwireDstopDbladeDisD fullyDseatedDonDtheDterminalDbehindDtheDconductorDgripDsection.D 4. SlideDtheDpreEstrippedDwireDintoDtheDterminal;DmakeDsureDtoDaimDtheDwireDendDtowardsDtheDtipDpointDonDtheDwireD stopDblade.DDSeeDFigureD1.DDAlignDtheDwireDsoDthatDitDisDparallelDto,DandDsittingDintoDtheDterminal.DDMaintainDaDlightD andDconstantDpressureDonDtheDwireDthatDisDseatedDinDtheDterminalDatDallDtimes.DD(DoDnotDletDgoDofDtheDwire.)DDBeDsureD toDholdDtheDwireDandDterminalDinDplaceDuntilDtheDterminalDisDfullyDcrimped.DDSeeDFigureD2.D D CAUTION: DPushingDtheDwireDagainstDtheDWireDStopDBladeDwithDtooDmuchDforceDcanDcauseDwireDstrandsDtoD bendDupDandDaboveDtheDtopDofDtheDconductorDcrimp.DDIfDthisDoccurs,DdepressDstrandsDbelowDtheDtopDofDtheD conductorDcrimpDtoDpreventDmatteDsealDdamage.D D 5. CloseDtheDtoolDuntilDtheDratchetDreleases.D 6. CarefullyDremoveDtheDcrimpedDterminal.D D Note: DDToDmaintainDgoodDbrushDcontrolDandDaDconsistentDbellDmouthDtheDcrimpingDinstructionsDmustDbeD followed.D D Maintenancen D ItDisDrecommendedDthatDeachDoperatorDofDtheDtoolDbeD madeDawareDof,DandDresponsibleDfor,DtheDfollowingD maintenanceDsteps:D D 1. RemoveDdust,Dmoisture,DandDotherDcontaminantsD withDaDcleanDbrush,DorDsoft,DlintDfreeDcloth.D 2. DoDnotDuseDanyDabrasiveDmaterialsDthatDcouldD damageDtheDtool.D 3. MakeDcertainDallDpins;DpivotDpointsDandDbearingD surfacesDareDprotectedDwithDaDthinDcoatDofDhighD qualityDmachineDoil.DDDoDnotDoilDexcessively.D 4. WhenDtoolDisDnotDinDuse,DkeepDtheDhandlesDclosedD toDpreventDobjectsDfromDbecomingDlodgedDinDtheD crimpingDdies,DandDstoreDtheDtoolDinDaDclean,DdryD area.D TERMINAL n PRE 1STRIPPED n WIREnLOCATOR n Figuren1 n WIREnSTOP n BLADEn CONDUCTO Rn PUNCHn WIRE n LOCATOR n TERMINAL n INSULATION n PUNCHn INSULATION n ANVILnCONDUCTOR n ANVILn WIREnSTOP n BLADEn Figuren2 n RETAINER n SPACER n
HandDCrimpDToolDforD1.50mmD(.591")DPitch,DMX150 DCrimpDTerminalsD DocDNo:DATSE638116000D ReleaseDDate:D03E21E06D UNCONTROLLEDnCOPY D PageD4DofD5D Revision:DED RevisionDDate:D10E01E09D D MiscrimpsnornJamsn(SeenFiguren3)n D ShouldDthisDtoolDeverDbecomeDstuckDorDjammedDinDaDpartiallyDclosedDposition,D DonNot DforceDtheDhandlesDopenDorD closed.DDTheDtoolDwillDopenDeasilyDbyDpushingDtheDratchetDreleaseDlever.D D Warrantyn D ThisDtoolDisDforDelectricalDterminalDcrimpingDpurposesDonly.DDThisDtoolDisDmadeDofDtheDbestDqualityDmaterials.DDAllDvitalD componentsDareDlongDlifeDtested.DDAllDtoolsDareDwarrantedDtoDbeDfreeDofDmanufacturingDdefectsDforDaDperiodDofn30n days.nnShouldDsuchDaDdefectDoccur,DweDwouldDexchangeDtheDtoolDfreeDofDcharge.DDThisDwillDnotDbeDapplicableDtoD altered,Dmisused,DorDdamagedDtools.DDThisDtoolDisDdesignedDforDhandDuseDonly.DDAnyDclamping,Dfixturing,DorDuseDofD handleDextensionsDvoidsDthisDwarranty.D D HandDheldDcrimpingDtoolsDareDintendedDforDlowDvolume,Dprototyping,DorDrepairDrequirementsDonly.D D CAUTION: DRepetitiveDuseDofDthisDtoolDshouldDbeDavoided.D D Notes:n D 1. ThisDtoolDshouldDonlyDbeDusedDforDtheDterminalsDandDwireDgaugesDspecifiedDonDthisDsheet.D 2. ThisDtoolDisDnotDadjustable.DDVariationsDinDtools,Dterminals,DwireDstrandingDandDinsulationDtypesDmayDaffectDcrimpD height.D 3. ThisDtoolDisDintendedDforDstandardDconductorDsizes.DDItDmayDnotDgiveDaDgoodDinsulationDcrimpDsupportDforDallD insulationDsizes.D 4. MolexDdoesDnotDrepairDhandDtoolsD(seeDwarrantyDabove)DTheDreplacementDpartsDlistedDareDtheDonlyDpartsD availableDforDrepair.DDIfDtheDhandlesDorDcrimpDtoolingDisDdamagedDorDworn,DaDnewDtoolDmustDbeDpurchased.D 5. PullDforceDshouldDbeDusedDasDtheDfinalDcriteriaDforDanDacceptableDcrimp.DDPullDforceDisDmeasuredDwithDnoD influenceDfromDtheDinsulationDcrimp.DDTheDinsulationDshouldDbeDstrippedDlongD(1/2Din.)DsoDtheDinsulationDgripsDonD theDterminalDdoDnotDgripDtheDwireDinsulationDorDtheDconductor.DDReferDtoDMolexDQualityDCrimpingDHandbookD 63800E0029DforDadditionalDinformationDonDcrimpingDandDcrimpDtesting.D 6. MolexDdoesDnotDcertifyDcrimpDhandDtools.D D CAUTION :DDMolexDcrimpDspecificationsDareDvalidDonlyDwhenDusedDwithDMolexDterminals,DapplicatorsDandD tooling.D D
HandDCrimpDToolDforD1.50mmD(.591")DPitch,DMX150 DCrimpDTerminalsD DocDNo:DATSE638116000D ReleaseDDate:D03E21E06D UNCONTROLLEDnCOPY D PageD5DofD5D Revision:DED RevisionDDate:D10E01E09D Figuren3 n RATCHET n RELEASEnLEVERn HANDLE n SPRINGn CRIMPING n SPRINGn(2)nLOCATOR n M4nXn20mm n LONGnBHCSn D PARTSnLISTn D ItemnNumbernOrdernNumbern Descriptionn Quantity n 1D 63600E0520D CrimpingDSpringD 2D 2D 63811E6075D LocatorD 1D 3D 63600E0525D HandleDSpringD 1D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D AmericasDHeadquartersD Lisle,DIllinoisD60532DU.S.A.D 1E800E78MOLEXD amerinfo@molex.comD D FarDEastDNorthDHeadquartersD Yamato,DKanagawa,DJapanD 81E462E65E2324D feninfo@molex.comD D FarDEastDSouthDHeadquartersD Jurong,DSingaporeD 65E6E268E6868D fesinfo@molex.comD D EuropeanDHeadquartersD Munich,DGermanyD 49E89E413092E0D eurinfo@molex.comD D CorporateDHeadquartersD 2222DWellingtonDCt.D Lisle,DILD60532DU.S.A.D 630E969E4550D Fax:D630E969E1352D VisitDourDWebDsiteDatDhttp://www.molex.comD D