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©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company All Rights Reserved *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners. 1 of 4 Instruction Sheet TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com 408-4051 PRO-CRIMPER* III Hand Crimping Tool Assembly 58541-1 with Die Assembly 58541-2 11 NOV 13 Rev D PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Figure 1 1. INTRODUCTION PRO-CRIMPER III Hand Crimping Tool Assembly 58541-1 consists of Die Assembly 58541-2 and PRO-CRIMPER III Hand Crimping Tool Frame 354940-1. The die assembly consists of crimping dies and a locator assembly. Refer to Figure 1. Read these instructions thoroughly before crimping any contacts. NOTE Dimensions on this sheet are in millimeters [with inch equivalents provided in brackets]. Figures and illustrations are for identification only and are not drawn to scale. Front of Tool Locator Side) Die Assembly Moving Jaw Ratchet Adjustment Wheel Stationary Jaw Back of Tool (Wire Side) PRO-CRIMPER III Hand Crimping Tool Frame 354940-1 (See Instruction Sheet 408-9930) Stationary Handle Moving Handle The PRO-CRIMPER III Hand Crimping Tool Assembly is a “Commercial” grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand tools in the appropriate 114 application specification, but may not comply with other feature parameters of the specification. TE Connectivity offers a variety of tools to satisfy your performance requirements. For additional information, contact the Tooling Assistance Center at 1-800-722-1111. Pivot Pin DIE ASSEMBLY PART NUMBER LOCATOR ASEMBLY PART NUMBER† CONTACT FAMILY‡ WIRE SIZE (AWG) INSULATION DIAMETER (mm [in.]) STRIP LENGTH (mm [in.]) 58541-2 189382-1

67 MULTIMATE*

24-20 1.40 to 2.16 [.055 to .085] 5.32 [.209] 18-14 Open 6.35 [.250] † Supplied with the die assembly. Also available separately. ‡Contact the Product Information Center (below) for specific contact part numbers. NOTE i ORIGINAL INSTRUCTIONS

Reasons for reissue are provided in Section 10, REVISION SUMMARY. 2. DESCRIPTION (Figure 1 and Figure 2) The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an adjustable ratchet that ensures full contact crimping. The tool frame holds a die assembly with two crimping sections. The die assembly features a wire anvil, an insulation anvil, a wire crimper, and an insulation crimper. Attached to the outside of the frame is a locator assembly. Die retaining pins and die retaining screws are used to position and secure the dies in the tool frame. A nut is used on the lower die retaining screw to hold the locator assembly in place. 3. INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY (Figure 2) 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 2. Place the wire anvil and insulation anvil so that their chamfered sides and their marked surfaces face outward, when mounted in the moving jaw of the tool frame. 3. Insert the two die retaining pins. 4. Insert the long die retaining screw through the jaw and through both anvil dies, and tighten the screw just enough to hold the dies in place. Do not tighten the screw completely at this time. 5. Place the wire crimper and insulation crimper so that their chamfered sides and their marked surfaces face outward, when mounted in the stationary jaw of the tool frame. 6. Insert the two die retaining pins. 7. Insert the short die retaining screw through the jaw and through both crimper dies, and tighten the screw just enough to hold the dies in place. Do not tighten the screw completely at this time. 8. Carefully close the tool handles, making sure that the anvils and crimpers align properly. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvils and crimpers in place, then tighten both die retaining screws. 9. Place the locator assembly over the end of the long screw, and position the locator assembly against the side of the tool jaw. 10. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator assembly in place. 11. To disassemble, close the tool handles until the ratchet releases, remove the nut, the locator assembly, the two die retaining screws, and the four die retaining pins, and slide the anvils and crimpers out of the tool jaws. Nut Locator Assembly Locator Tool Frame Die Retaining Pins Die Retaining Screws Chamfer Wire Crimper 189457-1 Wire Anvil 189455 Insulation Anvil 189454-1 Chamfer Insulation Crimper 189456-1 Chamfer